Search results for: 'Part s'

REFERENCE NUMBER: M-4038

BENNINGER ZELL MERCERIZER YEAR 2007 WIDTH 1800mm

 

BRAND: BENNINGER ZELL

MODEL YEAR: 2007

ROLLER WIDTH: 2000mm

WORKING WIDTH: 1800mm

TOTAL FABRIC QUANTITY: 160 METERS

SEARCH FOR PRE-WETTING AND IS LOCATED AT THE ENTRANCE TIGHTENING.

MERCERIZED PART: TWO-CHAN, ARE TIGHTENING INTERMEDIATE OUTPUT.

BENNINGER HAS BOMA CONTROL SYSTEM

STABILIZE KISMI : A CHAN , OUTPUT ARE TIGHTENING SEARCH

ELUTING FRACTION CAN OPERATE INDEPENDENTLY

THE MACHINE ONLY FOR THE PURPOSE OF DESTROYING THE AVAILABLE

ELECTRICAL PANEL HAS BEEN DESIGNED ACCORDINGLY BY BENNINGER

WASHING BOATS: FOUR PIECE, BENNINGER WASHING TECHNIQUES APPROPRIATE TO EACH, DOUBLE FABRIC PASS, SEARCH TOP SQUEEZE, INDIRECTLY HEATED, DIRECT WATER SUPPLY AND CHEMICALS SHOULD BE FED TWO BOAT.

EVERY BOAT OUT THERE IN THE FABRIC OPENING AND INTERMEDIATE CLAMPING UNITS HAVE.

THE LAST BOAT IS IN ITSELF CONSISTS OF TWO PARTS, THE BATHROOMS DO NOT MIX.

THE NEUTRALIZATION CAN BE PERFORMED IN THE LAST COMPARTMENT.

THERE ARE AUTOMATIC ACID DOSAGE UNIT.

THERE ARE 7.5 KN CLAMPING CYLINDER IN THE OUTPUT SECTION.

SEARCH SQUEEZED FABRIC FROM THE FABRIC CENTERING.

THROUGH THE WINDER UNIT IS WRAPPED IN THE DOCK

Learn More

AUTOMATIC RESPIRATOR REPLACEMENT FILTER MAKING MACHINE IS ALSO CALLED A PARTICULATE RESPIRATOR FILTER MAKING MACHINE OR HALF FACE RESPIRATOR FILTER MAKING MACHINE, IT’S MADE UNDER MATURE TECHNOLOGY THAT SUPPORTS AUTOMATICALLY MATERIAL FEEDING, WELDING, PUNCHING AND CUTTING, REPLACEMENT FILTER FORMING, THIS MACHINE IS EASY TO OPERATE, BY CHANGING THE ROLLER, IT CAN PRODUCE DIFFERENT SHAPES OF FILTER. THIS MACHINE INCORPORATES ADVANCED ULTRASONIC WELDING AND EQUIPPED WITH CONSTANT TEMPERATURE CONTROLLER WHICH ENSURES THE FILTER FIRMLY AND CLEARLY WELDED.

 

FEATURES:

1. ADVANCED ULTRASONIC TECHNOLOGY WITH FIRM WELDING EFFECT, IT’S EQUIPPED WITH PULL AND PUSH TYPE MATERIAL FEEDING WHICH MAKES IT EASIER OPERATING.

2. THE MOLD (PATTERN ROLLER) CAN BE CUSTOMIZED TO PRODUCE DIFFERENT FILTERS.

3. THE WELDING LINE IS CLEAR AND FIRM.

 

ITEM NAME	TECHNICAL PARAMETERS	QTY	REMARK
SPECIFICATION	1800mm X 1200mm X 1800mm	1	HONGDA
WEIGHT	500KG
EFFICIENCY	20 TO 30PCS/MIN
VOLTAGE	220V/380V
AIR PRESSURE	3-6KG/CM²
FREQUENCY	15/20KHZ
POWER	4200W
MOLD SERVO MOTOR	SGM7G-09AFC61 4.4KW	1	YASKAWA
ULTRASONIC POWER SERVO MOTOR	SGM7G-13AFC61 1.3KW	2	YASKAWA
MATERIAL PULLING SERVO MOTOR	SGM7G-09AFC61 0.85KW	2	YASKAWA
MATERIAL FEEDING/CORRECTING/INDENTATION MOTOR	130BYG-350A	4	SONGYANG
POUCHING MOTOR	110BYG-350B	4	SONGYANG
110 STEPPER MOTOR	110BYG-350A	10	SONGYANG
UP AND LOWER MOTOR	90BYG-350A	2	SONGYANG
STEPPER MOTOR 56	SY57STH56-2004A	8	SONGYANG
DIRECT CURRENT MOTOR	0.4KW	2
DIRECT CURRENT MOTOR	0.6KW	1
ASYNCHRONOUS THREE-PHASE MOTOR	90S-6	1	0.75KW
FREQUENCY CONVERTER	AVF200-0152	1	1.5KW
MAIN PNEUMATIC COMPONENTS: AIRTAC (TAIWAN); MAIN ELECTRICAL COMPONENTS: PANASONIC (JAPAN), SICK (GERMANY), DONLIM (CHINA&JAPAN), ETC.

 

EMAIL US FOR PRICE & PICTURES

INCLUDE OUR REFERENCE NUMBER

Learn More

REFERENCE NUMBER: P-4005 
ZELL 
MODEL: PROCOMAT 
YEAR: 1986 
ENTRY WIDTH: 2270mm 
QUANTITY: 1 

Learn More

REFERENCE NUMBER: M-4061 (990985DC8U) L DUSENBERY MODEL 835 DUPLEX CENTER SLITTER YEAR 1997 DUSENBERY MODEL 835 WEB WIDTH OF 72” THE 835 IS DESIGNED TO RUN MATERIALS SUCH AS .0005 PVCD THOROUGH 25 MIL RIDGE FILMS AND PAPER. MANUFACTURED DATE OF 1997 QUANTITY: 1 Learn More

REFERENCE NUMBER: T-6978 DORNIER TUBULAR SINGEING MACHINE, YEAR 2008 DORNIER TUBULAR SINGEING MACHINE YEAR 2008 8 BURNERS COMPLETE WITH ALL PARTS QUANTITY: 1 Learn More

See all pictures: https://ibb.co/album/gpK9bF

#1 GRIBETZ MPLUS PATTERN LINK 90 TACK AND JUMP 3 BAR WITH PANEL CUTTER 4 POS CREEL

#2 GRIBETZ GI4300 TACK AND JUMP 90" 3 BAR WITH PANEL CUTTER 3 POS CREEL

# 3 EMCO 2 BAR 1X3 WITH PANEL CUTTER, YEAR 2001 (FOR PARTS)

#4 EMCO COMPUSTITCH 3 BAR
WITH JAMES CASH K-10 PANEL CUTTER

#5 GRIBETZ GI2300 90" SET UP FOR BORDERS 4 POS CREEL

#6 EMCO 9000 COMPUSTITCH 1X3X6 BUT RUNNING 1X6
WITH BORDER CUTTER JAMES CASH K-10 1997

#7 EMCO 9000 COMPUSTITCH 3 BAR 1 POSITION CREEL
WITH BORDER CUTTER JAMES CASH K-10

#8 GRIBETZ 3 BAR 92"
WITH JAMES CASH K-12

#9 TAPE EDGE WITH SINGER 300UX6 STEEL TABLE 55 X 81

#10 ATLANTA ATTACHEMENT TAPE EDGE WITH SINGER 300UX5 WITH STAINLESS STEEL TABLE 60 X 80

#11 ATLANTA ATTACHEMENT TAPE EDGE WITH SINGER 300UX5 WITH STAINLESS STEEL TABLE 60 X 80

#12 ATLANTA ATTACHEMENT TAPE EDGE WITH PFAFF 5625 WITH STAINLESS STEEL TABLE 60 X 80

#13 ATLANTA ATTACHEMENT TAPE EDGE WITH SINGER 300UX6 WITH STAINLESS STEEL TABLE 60 X 80

#14 PORTER TAPE EDGE PFAFF DISSASSEMBLED HEAD TABLE SIZE 60 X 82

#15 ATLANTA ATTACHMENT TAPE EDGE WITH PFAFF 5625 STAINLESS STEEL TABLE 59 X 79

#16 ATLANTA ATTACHEMENT TAPE EDGE WITH SINGERS 300UX5 STAINLESS STEEL TABLE 60 X 80 16"H

#17 BUILD UP TABLES MOSTLY 60 X 80 OF WHICH 15 ARE GLOBAL SYSTEMS AND 2 ARE HOME MADE

#19 ? SMALL BALER CONSOLIDATED MODEL STDS-2 36' WIDE X 18" FRONT TO BACK X 50"H

#20 SCREW UNBALER ATLANTA ATTACHMENT FOR 18 INNERSPRING CAPACITY

#21 PIQUA BALER 58 X 31 X 54" TALL 220 VOLT

#22 SCREW UNBALER WBSCO

#23 CART FOR INNERSPRING BALE

#24 GRIBETZ PANEL CUTTER ( I HAVE ALL THE INFO ALREADY)

#25 LAMINATOR GRIBETZ STRATA WITH HOT ROLL AND FELT BLANDET FOR LAMINATING WITH WEB SUBSTRATE (ROTARY HEAT PRESS) MODEL GLM011 220 VOLT , 2 POS CREEL

#26 HORIZONTAL FOAM CUTTER ESCO MODEL HTX 51-88 PU+
88" WIDE , X 118" LONG , KNIFE GRINDERS , SUCTION TABLE
TOUCH SCREEN PANEL , ELECTRICAL CONTROL PANEL
AUTOMATIC LUBRICATION BINKS MODEL 80-600 SG2 PLUS

#27 VERTICAL FOAM CUTTER MODEL EL-4
112" WIDE
OUTSIDE TABLE 73"
INSIDE TABLE 74"
FENCE 8" PLUS 16 " EXTENSION
68" THROAT
112" OVERALL HEIGHT
194" TOTAL RAIL WIDTH

#28 PORTER SERGER FLANGER MODEL 4000 WITH AIR FLOTATION TABLE
220 VOLT

#29 ATLANTA ATTACHMENT JUKI SERGER FLANGER MODEL MO6916G BELT DRIVE WITH AIR FLOTATION TABLE

#30 ATLANTA ATTACHEMENT JUKI SERGER FLANGER MODEL MO6916G BELT DRIVE WITH AIR FLOTATION TABLE

#31 SINGER LONG ARM REPAIR 25"

#32 ATLANTA ATTACHEMENT RUFFLER
MODEL 13XXMF

#33 ATLANTA ATTATCHMENT 9 NEEDLE SEWING MACHINE (MULTINEEDLE) MODEL 4000D

#34 SINGLE NEEDLE SIT DOWN MACHINES OF WHICH 3 ARE PORTER

#35 AVANCE EMBROIDERY MACHINE

#36 GALKIN "X" SEWING MACHINE FOR HANDLES
GAP5OBT-3 , JUKI MODEL LK1900CV

#37 ATLANTA ATTACHMENT DOUBLE BORDER SERGER 25" OPENING , PEGASUS HEAD
MODEL E521-130 AND EX5203-M03

#38 ATLANTA ATTACHMENT BINDER FOR HANDLE MAKING

#39 ANDERSON MULTISLITTER 10 BLADES 92" WIDE

#40 ANDERSON STAND ALONE PANEL CUTTER 103"WIDE WITH 2 EDGE SLITTERS AND ONE CROSS CUTTER
WITH 1049 HOURS ON THE CLOCK

#41 CONVEYOR FOR SEW DEPARTMENTE 34" WIDE OVER 100 FEET LONG

#42 TOYOTA FORKLIFTS 6270 LBS CAPACITY MODEL 71CCUT5 (TWO)
ONE NISSAN FORKLIFT
ONE CATERPILLAR FORKLIFT

#43 ONE GLUE STATION 4 GUNS , SABA GUNS , NOT THERE (BELONG TO SABA)

#44 240 FEET LONG CONVEYOR FEEDING MATTRESS WRAPPING DEPARTMENT

#45 TWO MERELLO WRAPPERS 20 INCH MAX HEIGHT X 88 " WIDE, YEAR 2016

#46 TECNOMAC (ITALY) MATTRESS ROLL AND PACK MACHINE MODEL TK381 YEAR 2015
400 VOLT X 50HZ X 30 KW
8 BAR AIR PRESSURE

Learn More

COMPLETE CUT PRESSSER PLANT

 

14 MACHINES ARE 168”

3 MACHINES ARE 84”

ALL MACHINES ARE 14 GAUGE

ALL BEAM SHAFTS ARE 4.5” = 114mm

UNOFFICIALLY, WE HAVE SEVERAL BOOKS OF DESIGNS WE PRODUCED OVER THE YEARS

THERE ARE ABOUT 30-40 CHAINS MADE UP ALREADY

4 MACHINES FIT IN ONE CONTAINER

THE WHOLE PLANT CAN FIT IN FIVE FORTY FOOT (40’) CONTAINERS

 

EXCESS OF 10,000 LINKS (COULD BE 20-25,000)

MANY MADE UP PATTERN CHAINS

CUT PRESS CUTTER

SEVERAL BLANK 168” PRESSES

2-3 EXTRA 84” MACHINES FOR PARTS

ANYTHING ELSE IN PLANT PERTINENT TO CUT PRESS

 

ALL MACHINES ARE SPRING BEARD NEEDLE, SO TO CHANGE THE GAUGE YOU WOULD NEED:

(THIS CHANGE IS NOT INCLUDED)

• INSERTS (10 PER 168” MACHINE)
• ADDITIONAL NEEDLES
• SINKERS
• GUIDES
• SLAY POINTS
• CORRECT GAUGE LINKS

 

QUANTITY: 1 PLANT CONSISTING OF 17 MACHINES

 

 

 

 

PLANT IS OFFERED LOADED ON CONTAINERS, IT IS NOW ON THE MILL FLOOR

ALL THE MACHINES WILL BE COMPLETE AND CHECKED OUT BEFORE LOADING

Learn More

REFERENCE  NUMBER:  G-0784

RIETER FDY  EXTRUSION EQUIPMENT FOR POLYPROPYLENE YEAR 1996/98

 

1. Machine m26/39:

Year 1996

For 1 fdy spinning line with 2+4 positions, each position with 4 ends

Product:  fdy-yarn on bobbins

Raw material:  pp, dried filament grade chips

Yarn count range:  150 – 400 dtex

Winder speed for target:  4000 m/min

 

Machine technical data:

Position gauge:  800 mm

Spinning pump capacity:  4x10 ccm/rev

Spinneret size diameter:  95 mm

Quench width:  670 mm

Quench length:  1700 mm

Number of spin-finish pumps per position:  1

Capacity of spin-finish pump:  4x0.05 ccm/rev

Number of winders/position:  1

Type of winder:  riemat a6-094

Number of packages/winder:  4

Maximum package diameter:  420 mm

Package stroke:  190 mm

Package weight at 280 mm package diameter:  approx. 6.2 kg

 

Detailed technical specifications:

Extruder for 4 positions Year 1998:

 

1 extruder type e1. 105-30m:

-nominal extruder capacity:  max 275 kg/h for pp

-operational extruder capacity:  max 248 kg/h for pp

-screw diameter:  105 mm

-l/d ratio:  30

-barrel with:

                electrical ceramic heaters

                7 heating zones, each zone equipped with one 2xpt100

                heating zone capacity approx. 58 kw

                inlet zone, water cooled

                nozzle for nitrogen purge

                insulation

-screw with torpedo mixing head

-reduction gear, including belt transmission to motor

-dc motor, rated power approx. 95kw

-extruder frame

 

1 extruder measuring head, dowtherm vapour heated

-measuring head comprising:

                coarse filter

                insulation

-double pt100, one each for melt and dowtherm vapour temperature

-pressure sensors for melt pressure, one in front and one behind the coarse filter

 

1 melt distribution system, dowtherm vapour heated

-melt distribution system comprising

                main product pipe between extruder, measuring head and melt distributor.

 

Extruder for 2 positions Year 1998:

1 extruder type e1. 60-30

-nominal extruder capacity:  max 275 kg/h for pp

-operational extruder capacity:  max 248 kg/h for pp

-screw diameter:  60 mm

-l/d ratio:  30

-barrel with

                electrical ceramic heaters

                6 heating zones, each zone equipped with one 2xpt100

                heating zone capacity approx. 17 kw

                inlet zone, water cooled

                insulation

-screw nitrited with maddock mixing head

-reduction gear, including belt transmission to motor

-dc motor, rated power approx. 22kw

-extruder frame

 

1 extruder measuring head, electrically heated year 1998

-measuring head comprising:

                insulation

Double pt100, one each for melt and dowtherm vapour temperature

                                pressure sensors for melt pressure

                burst disc for power switch-off at overpressure.

 

1 melt distribution system, dowtherm vapour heated

-melt distribution system comprising

                main product pipe between extruder, measuring head and melt distributor.

 

1 riebeam bottom loading spinning beam year 1998

-beam comprising:

                welded-in pump blocks with bolted pump adapter plate

                silumin insulation blocks

                melt distribution pipes with polished inner surfaces

                efficient vapour heating on all sides of spin pumps

                optimized heat condustion to the spinnerets

                1 freezing valve upstream of each spinpump

                2 pressure sensors for measuring the melt pressure in front and behind the spinpump

                (2 per line)

                heating box, completely insulated

                heating by dowtherm vapour

                1 double pt100 for measuring and controlling the heating box temperature

Designed as follows:

-bottom loading of rieter quickfit spinpacks

-design temperature 320°c

-maximum allowable working pressure: 300 bar for melt pipe and 2.57 bar for jacket

 

Dowtherm evaporator and components for heating system:

-electrically heated, total capacity approx 25 kw

-shut-off valves

-drainage valves

-dry protection sensor

-magnetic controlled level gauge

- vent system on top of measuring head.

 

Poy spin packs, type rieter quickfit:

-max pressure in the spinpack:  350 bar

-design temperature:  320 °c

-spinneret outside dimensions:  95 mm

-bottom loading design

-bayonet locking, insert and tighten by turning 90°

-self sealing system

-sand or metal powder filtration, 3 cm filling depth

-wire mesh filters

 

Spin pumps with motors and gears:

Gear pumps, 4-fold

Capacity 4 x 6 ccm/rev

Each spin pump system comprising

Individual drive motor with flange connection to the reduction gear

Hollow gear shaft for installation of spin pump shaft

Shaft with shear pin protection

Reduction ratio 1:80

Pump speed:  8-30 rev/min

Motor type:  synchronous ac-motor

Rated power:  500w at 50 cps

 

Quench air cabinets bsk 670/1700:

Each cabinet comprising:

-rigid cabinet made from welded sheet metal, painted, side walls made from alu sheet metal

-air rectifier consisting of different layers of perforated metal sheets, rectifiers removable to the front for cleaning.

-1 perforated hinged door

-air inlet duct flanged with counter flange, comprising air flow regulating flaps

-interfloor filament duct, length 2000 mm

-alu chutes for start-up

-nozzles for connection of differential pressure gauge.

 

Spinning vapour exhausts:

-exhaust hood per spinning position for removal of spinning vapour

-hood designed as follows:

                made from stainless steel

                air flow regulation flap

                hood removable for cleaning

 

Take-up frames, type riedraw 1:

Welded steel frame, housing all drawrolls, compressed air supply pipes for the aspirator units and the yarn waste pipes within the fdy take-up unit.

Per position:

                4 inlet yarn guides

                4 spin finish application nozzles

                1 yarn cutter / aspirator unit

                1 spin finish pump

                4 centring yarn guides

                4 intermingling units

                rolls as described further

                1 automatic winder riemat a6-094

 

Drawrolls year 1998:

Mono 1 with 1 rievap 32 dual shell drawroll, type j7/32-40, ot40

Speed range:  750 to 4000 mpm

Roll diameter:  190 mm

Working width:  250 mm

Temperature range:  45-250°c

And 1 bearing separator roll, type srd60 hard chromium plated

 

Duo 1 with 2 rievap 32 dual shell drawroll, type j7/32-60, ot40

Speedrange:  1000 to 6000 mpm

Roll diameter:  190 mm

Working width:  250 mm

Temperature range:  45-250°c

 

Duo 2 with 2 rievap 32 dual shell drawroll, type j7/32-60, ot40

Speedrange:  1000 to 6000 mpm

Roll diameter:  190 mm

Working width:  250 mm

Temperature range:  45-250°c

 

Duo 3 with 2 cold draw roll units each type j7/45-55

Speedrange:  1800 to 5500 mpm

Roll diameter:  150 mm

Working width:  180 mm

 

Automatic and wasteless winder riemat a6-094

Spindle driven

Number of ends per winder:  4 ends

Yarn count range:  15 to 1000 dtex

Take up speed:  2500 to 5500 m/min

Chuck length:  900 mm

 

190 mm stroke, 420 mm outside package diameter

Package volume:  24.7 dm³

Tube bore:  94 ±0.2 mm

Tube outside diameter:  106 ±0.4 mm

Tube length:  225 ±0.5 mm

 

Oil-mist lubrication unit:

Compressed air distribution station

Mobile aspirator guns with hoses

Electrical control equipment

-for electrical power

                general:  3 x 380v/50hz plus ground wire

                euro-standard:  3x400v 50 or 60hz plus ground wire

                maximum voltage variation ±10% measured at terminals of cabinets

                maximum frequency variation:  ±2%

 

Process control system (cif):

                fully integrated control system to control and monitor the entire spinning line.

                the central monitoring unit si linked to the plc of the spinning section and the plcs of each spinning position.

 

Drive and heater control year 1998:

 

Spinning section:

Speed adjustment for the extruder motor is done via a dc-convertor

To achieve a constant pressure at the extruder outlet, the output of the pressure controller is transmitted to the dc-converter to adjust the extruder speed.

The feedback of the actual extruder speed is done by a tacho generator mounted on the extruder motor.

One common frequency inverter supplies the synchronous ac motors for the spin pumps.

According to process conditions, the plc transmits the setpoint to the inverter.

All motors are equipped with an overload protection.

Solid state relays heat each extruder zone and spinning beam.

Each extruder zone and the spinning beam represent an independent control loop.

 

Take-up section:

The inverter unit is a processor-controlled static frequency inverter for powering the 3-phase motors.

All inverter units in a position cabinet are supplied with approx 570v dc from a common rectifier.

 

Heating system:

The heating unit rhu is processor-controlled.

The power supply is taken straight from 3-phase 380/400v which powers the cabinet.

The inductor is fitted inside the draw roll.

The rhu switches the current on and off in this inductor. While current flows, a voltage is inducted into the

Rotating draw roll.

This sets up a short-circuit current in the draw roll, thereby heating the roll unit.

 

2. Machines m27/ 28 / 30 year 1998:

For 3 fdy spinning lines each with 2 positions, and each position with 4 ends

Product:  fdy-yarn on bobbins

Raw material:  pp, dried filament grade chips

Yarn count range:  150 – 400 dtex

Winder speed for target:  4000 m/min

 

Machine technical data:

Position gauge:  1000 mm

Spinning pump capacity:  4x7.5 ccm/rev

Spinneret size diameter:  95 mm

Quench width:  470 mm

Quench length:  1200 mm

Number of spin-finish pumps per position:  2

Capacity of spin-finish pump:  4x0.16 ccm/rev + 4x0,05 ccm/rev

Number of winders/position:  1

Type of winder:  riemat a6-094

Number of packages/winder:  4

Maximum package diameter:  420 mm

Package stroke:  190 mm

Package weight at 280 mm package diameter:  approx. 6.2 kg

 

Detailed technical specifications:

 

1 extruder type e1. 60-30m

-nominal extruder capacity:  max 80 kg/h for pp

-screw diameter:  65 mm

-l/d ratio: 30

-barrel with:

                electrical ceramic heaters

                7 heating zones, each zone equipped with one 2xpt100

                heating zone capacity approx. 22 kw

                inlet zone, water cooled

                nozzle for nitrogen purge

                insulation

-screw with torpedo mixing head

-reduction gear, including belt transmission to motor

-dc motor, rated power approx. 22kw

-extruder frame

 

1 extruder measuring head, electrically heated:

-measuring head comprising:

                coarse filter

                insulation

-double pt100, one each for melt and dowtherm vapour temperature

-pressure sensors for melt pressure, one in front and one behind the coarse filter

 

1 melt distribution system, dowtherm vapour heated:

Melt distribution system comprising:

                main product pipe between extruder, measuring head and melt distributor.

 

1 riebeam bottom loading spinning beam:

-beam comprising:

                welded-in pump blocks with bolted pump adapter plate

                silumin insulation blocks

                melt distribution pipes with polished inner surfaces

                efficient vapour heating on all sides of spin pumps

                optimized heat condustion to the spinnerets

                1 freezing valve upstream of each spinpump

                2 pressure sensors for measuring the melt pressure in front and behind the spinpump

                (2 per line)

                heating box, completely insulated

                heating by dowtherm vapour

                1 double pt100 for measuring and controlling the heating box temperature

Designed as follows:

-bottom loading of rieter quickfit spinpacks

-design temperature 320°c

-maximum allowable working pressure: 300 bar for melt pipe and 2.57 bar for jacket

 

Dowtherm evaporator and components for heating system:

-electrically heated, total capacity approx 18 kw

-shut-off valves

-drainage valves

-dry protection sensor

-magnetic controlled

-level gauge

-vent system on top of measuring head.

 

Poy spin packs, type rieter quickfit:

Max pressure in the spinpack:  350 bar

Design temperature:  320 °c

Spinneret outside dimensions:  95 mm

Bottom loading design

Bayonet locking, insert and tighten by turning 90°

Self sealing system

Sand or metal powder filtration, 3 cm filling depth

Wire mesh filters

 

Spin pumps with motors and gears:

Gear pumps, 4-fold

Capacity 4 x 7.5 ccm/rev

Each spin pump system comprising

                individual drive motor with flange connection to the reduction gear

                hollow gear shaft for installation of spin pump shaft

                shaft with shear pin protection

                reduction ratio:  1:80

                pump speed:  8-30 rev/min

                motor type:  synchronous ac-motor

                rated power:  500w at 50 cps

 

Quench air cabinets bsk 470/1200

Each cabinet comprising:

-rigid cabinet made from welded sheet metal, painted, side walls made from alu sheet metal

-air rectifier consisting of different layers of perforated metal sheets, rectifiers removable to the front for cleaning.

-1 perforated hinged door

-air inlet duct flanged with counter flange, comprising air flow regulating flaps

-interfloor filament duct, length 2000 mm

-alu chutes for start-up

-nozzles for connection of differential pressure gauge.

 

Spinning vapour exhausts:

-exhaust hood per spinning position for removal of spinning vapour

-hood designed as follows:

                made from stainless steel

                air flow regulation flap

                hood removable for cleaning

 

Take-up frames, type riedraw 1:

Welded steel frame, housing all drawrolls, compressed air supply pipes for the aspirator units and the yarn waste pipes within the fdy take-up unit.

Per position:

                4 inlet yarn guides

                2 spin finish application nozzles per end

                1 yarn cutter / aspirator unit

                2 spin finish pump

                4 centring yarn guides

                4 pre-intermingling jets

                4 intermingling units

                1 additional operator panel between duo1 and duo 2.

                rolls as described further

                1 automatic winder riemat a6-094

 

Drawrolls:

Mono 1 with 1 rievap 32 dual shell drawroll, type j7/32-40, ot40

Speedrange:  750 to 4000 mpm

Roll diameter:  190 mm

Working width:  250 mm

Temperature range:  45-250°c

And 1 bearing separator roll, type srd60

Hard chromium plated

 

Duo 1 with 2 rievap 32 dual shell drawroll, type j7/32-60, ot40

Speedrange:  1000 to 6000 mpm

Roll diameter:  190 mm

Working width:  250 mm

Temperature range:  45-250°c

 

Duo 2 with 2 rievap 32 dual shell drawroll, type j7/32-60, ot40

Speedrange:  1000 to 6000 mpm

Roll diameter:  190 mm

Working width:  250 mm

Temperature range:  45-250°c

 

Duo 3 with 2 cold draw roll units each type j7/45-55

Speedrange:  1800 to 5500 mpm

Roll diameter:  150 mm

Working width:  180 mm

 

Automatic and wasteless winder riemat a6-094:

Spindle driven

Number of ends per winder:  4 ends

Yarn count range:  15 to 1000 dtex

Take up speed:  2500 to 5500 m/min

Chuck length:  900 mm

 

190 mm stroke, 420 mm outside package diameter

Package volume:  24.7 dm³

Tube bore:  94 ± 0.2 mm

Tube outside diameter:  106 ± 0.4 mm

Tube length:  225 ± 0.5 mm

 

Compressed air distribution station:

Mobile aspirator guns with hoses

Electrical control equipment

For electrical power

                general : 3 x 380v/50hz plus ground wire

Euro-standard: 3x400v 50 or 60hz plus ground wire

Maximum voltage variation ±10% measured at terminals of cabinets

                maximum frequency variation: ±2%

 

Process control system (cif):

Fully integrated control system to control and monitor the entire spinning line.

The central monitoring unit si linked to the plc of the spinning section and the plcs of each spinning position.

 

Drive and heater control:

Spinning section.

Speed adjustment for the extruder motor is done via a dc-convertor.

To achieve a constant pressure at the extruder outlet, the output of the pressure controller is transmitted to the dc-converter to adjust the extruder speed.

The feedback of the actual extruder speed is done by a tacho generator mounted on the extruder motor.

One common frequency inverter supplies the synchronous ac motors for the spin pumps.

According to process conditions, the plc transmits the setpoint to the inverter.

All motors are equipped with an overload protection.

Solid state relays heat each extruder zone and spinning beam.

Each extruder zone and the spinning beam represent an independent control loop.

 

Take-up section:

The inverter unit is a processor-controlled static frequency inverter for powering the 3-phase motors.

All inverter units in a position cabinet are supplied with approx 570v dc from a common rectifier.

 

Heating system:

The heating unit rhu is processor-controlled.

The power supply is taken straight from 3-phase 380/400v which powers the cabinet.

The inductor is fitted inside the draw roll.

The rhu switches the current on and off in this inductor.

While current flows, a voltage is inducted into the rotating draw roll.

This sets up a short-circuit current in the draw roll, thereby heating the roll unit.

 

HOURLY PRODUCTION:

FOR 150 DENIER @ 3500 MPM WINDER SPEED, THE HOURLY PRODUCTION IS 3.5 KG/BOBBIN.

AS THERE IS 4 ENDS PER POSITION, THIS MEANS 14 KG/HOUR/POSITION

M26/39 ARE OF 2 + 4 POSITIONS; HENCE M26 = 28 KG/HOUR AND M39 = 56 KG/HOUR

M27/28/30 ARE OF 2 POSITIONS EACH, HENCE 28 KG/HOUR EACH.

(AS PER OUR PEOPLE AT THE EXTRUSION PLANT, THEY WERE RUNNING TRIALS TO PRODUCE THE 150 DENIER @ 4000 MPM WINDER SPEED)

 

FOR 300 DENIER @ 3600 MPM WINDER SPEED, THE HOURLY PRODUCTION IS 7.2 KG/BOBBIN.

AS THERE IS 4 ENDS PER POSITION, THIS MEANS 28.8 KG/HOUR/POSITION

M26/39 ARE OF 2 + 4 POSITIONS; HENCE M26 = 57.6 KG/HOUR AND M39 = 115.2 KG/HOUR

M27/28/30 ARE OF 2 POSITIONS EACH, HENCE 57.6 KG/HOUR EACH.

 

FOR 600 DENIER @ 2200 MPM WINDER SPEED, (SPEED LIMITATION DUE TO EXTRUDER CAPACITY) THE HOURLY PRODUCTION IS 8.8 KG/BOBBIN.

AS THERE IS 4 ENDS PER POSITION, THIS MEANS 35.2 KG/HOUR/POSITION

M26/39 ARE OF 2 + 4 POSITIONS; HENCE M26 = 70.4 KG/HOUR AND M39 = 140.8 KG/HOUR

M27/28/30 ARE OF 2 POSITIONS EACH, HENCE 70.4 KG/HOUR EACH.

 

MACHINE HAS BEEN PARTIALLY DISASSEMBLED (EXTRUDERS AND SPINBEAMS HAVE BEEN TAKEN DOWN TO GROUNDFLOOR) REST OF THE EQUIPMENT STILL TO BE DISASSEMBLED

Learn More

C-4003 CATERPILLAR 3516C HD, WIDTH 85, YEAR 2008 - NEW

CATERPILLAR 3516C HD
PRODUCT:
ENGINE BRAND: CATERPILLAR
ENGINE MODEL: 3516C HD
0 HOURS SINCE NEW
2682 HP @ 1600RPM
ENGINE RATING: MAXIMUM CONTINUOUS "C" RATING
YEAR: 11-SEP-2008
GOVERNOR: ELECTRONIC

DESCRIPTION:
AIR CLEANER: DRY TYPE
FLYWHEEL HOUSING SIZE: SAE 00
COOLING: HEAT EXCHANGED
ALTERNATOR: 24 VOLT ALTERNATOR
STARTER: 24 VOLT ELECTRIC STARTER
TIER RATING: 2
DIMENSIONS:
LENGTH: 150
WIDTH: 85
HEIGHT: 92
WEIGHT: 21000 POUNDS

QUANTITY: 1

Learn More

C-4002 CATERPILLAR 3516C HD, WIDTH 85, YEAR 2008 - NEW

CATERPILLAR 3516C HD
PRODUCT:
ENGINE BRAND: CATERPILLAR
ENGINE MODEL: 3516C HD
0 HOURS SINCE NEW
2682 HP @ 1600RPM
ENGINE RATING: MAXIMUM CONTINUOUS "C" RATING
YEAR: 10-SEP-2008

DESCRIPTION:
AIR CLEANER: DRY TYPE
FLYWHEEL HOUSING SIZE: SAE 00
COOLING: HEAT EXCHANGED
ALTERNATOR: 24 VOLT ALTERNATOR
DIMENSIONS:
LENGTH: 150
WIDTH: 85
HEIGHT: 92
WEIGHT: 21000 POUNDS

QUANTITY: 1

Learn More