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- L-4890 TRUTZSCHLER TC-03 CARDING MACHINES, WITH DFK CHUTES & AUTO CAN CHANGER, YEAR 2005
REFERENCE NUMBER: L-4890
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BRAND: TRUTZSCHLER
MODEL: TC-03
YEAR: 2005
QUANTITY: 1 - L-4408 TRUTZSCHLER TC-03 CARDING MACHINES, DFK CHUTES, 1000mm CAN, YEAR 2005
REFERENCE NUMBER: L-4408
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BRAND: TRUTZSCHLER
MODEL: TC-03
CAN SIZE: 1000mm
YEAR: 2005
QUANTITY: 2 - L-5066 TRUTZSCHLER DK-903 CARDING MACHINES, WITH CHUTE FEED, YEAR 2003
REFERENCE NUMBER: L-5066
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BRAND: TRUTZSCHLER
MODEL: DK-903
YEAR: 2003
QUANTITY: 8 - L-5032 TRUTZSCHLER TC-03 CARDING MACHINE, CAN 36 X 42 INCHES, YEAR 2005
REFERENCE NUMBER: L-5032
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BRAND: TRUTZSCHLER
MODEL: TC-03
CAN SIZE: 36” X 42”
YEAR: 2005
QUANTITY: 1 - L-1152 HKS-3M WARP KNITTING TRICOT MACHINE 180” 28-E YEAR 2002
L-1152 HKS-3M WARP KNITTING TRICOT MACHINE 180” 28-E YEAR 2002
YEAR 2002
180”
28-EQUANTITY: 2
Learn More - V-1468 COTTON GAUZE MEDICAL COMPRESS FOLDING AND BAGGING MACHINE, WHICH AUTOMATICALLY FOLDS COTTON GAUZE COMPRESSES
REFERENCE NUMBER: V-1468
SURGICAL GAUZE COMPRESSING, FOLDING, AND BAGGING MACHINE
COTTON GAUZE MEDICAL COMPRESS FOLDING AND BAGGING MACHINE, WHICH AUTOMATICALLY FOLDS COTTONG GAUZE, COMPRESSES, AND THEN PACKS THEM INDIVIDUALLY OR IN GROUPS INTO SACHETS.
FEATURES
USEFUL WIDTH: 45 CM
NUMBER OF TRACKS: MAXIMUM 2 (VARIES ACCORDING TO THE SIZE OF COMPRESSES)
SIZE:
MINIMUM DIMENSIONS OF COMPRESSES: 5 CM X 5 CM
MAXIMUM DIMENSIONS OF COMPRESSES: 10 CM X 20 CM (16 PLIES)
ALL THE USUAL OR INTERMEDIATE SIZES CAN BE PRODUCED ON THE MACHINE BY SIMPLE ADJUSTMENTS.
NUMBER OF PLIES 8 / 12 / 16 / 20 / 24 / 28 / 32 PLIES (VARIES ACCORDING TO THE SIZE OF COMPRESSES)
FOLDING: THE CONVENTIONAL FOLDING IS THE 5-FOLD "SURGICAL" OR "AMERICAN" TYPE, WITH EDGES AND CORNERS TUCKED-IN, HOWEVER BY OFFSETTING FOLDS OTHER COMBINATIONS ARE POSSIBLE.
STACKING: STACKING IS CARRIED OUT IN THE CHANNELS WHERE THE COMPRESSES ARE COUNTED AND READY TO BE MANUALLY INSERTED INTO PAPER BAGS.
PRODUCTION :
EXAMPLES OF THEORETICAL PRODUCTIONS:
5 CM X5 CM 8 PLIES (2 TRACKS) 13200 COMPRESSES PER HOUR
7.5 CM X 7.5 CM 12 PLIES (2 TRACKS) 13200 COMPRESSES PER HOUR
10 CM X 10 CM 12 PLIES (2 TRACKS) 12000 COMPRESSES PER HOUR
OPTIONS:
BARIUM FIXING TRACK BY TRACK
GAUZE ROLL LOADING BY PNEUMATIC CYLINDERS"
FEATURES LIST:
MATERIAL SUPPORT ADJUSTABLE IN WIDTH,
POSITIVE UNWINDING WITH TENSION CHECK ADJUSTABLE TRACK BY TRACK,
MULTIPLE LENGTH FOLDING DEVICE ADJUSTABLE TRACK BY TRACK,
SPRAY HUMIDIFYING SYSTEM,
SUCTION SYSTEM,
ANTI-STATIC BARS,
ADJUSTABLE FLY CUT MODULE MOTORISED WITH BRUSHLESS MOTOR,
THREE CROSS FOLDING MECHANISMS WITH INDEPENDENT ADJUSTMENT OF EACH FOLD,
TRANSFER BELTS FOR THE COMPRESSES,
MOTORISED LATERAL UNWINDING OF THE PAPER ROLL MODULE,
DEVICE FOR INDIVIDUAL, IN MULTIPLES OR IN SHINGLED FORM PACKAGING - WITH A CHANGEABLE
NUMBER OF COMPRESSES BY SACHET,
CHECK OF FOLLOWING OPERATIONS TRACK BY TRACK:
. END OF FABRIC,
. PRESENCE OF SEAM,
. PRESENCE OF CROSS-FOLDED COMPRESS,
. JAM PREVENTION BEFORE PACKAGING.
COLD SEALING BY PRESSURE AND CUTTING OF SACHETS IN PRINTED AND ZONED PAPER,
POWER SYSTEM OF PACKAGING BY BRUSHLESS MOTOR ALLOWING FOR FLY ADJUSTMENT OF:
. THE COMPRESS POSITION IN THE SACHET,
. THE CROSSWISE KNURLING POSITION,
. THE CROSSWISE CUTTING OF SACHETS.
ACCELERATION RAMP BY FREQUENCY VARIATION,
MACHINE OPERATION BY TOUCH-SENSITIVE SCREEN:
. STORABLE CONFIGURATIONS,
. CLEAR LANGUAGE FAULT DISPLAY,
. COUNTERS : TOTALIZER, PRE-SELECTION, ETC.,
. SOUND AND VISUAL ALARMS,
. "INCIDENT" STATISTICS.
STARTING, STOPPING, STEP BY STEP - BY REMOTE CONTROL.
* CONTINUOUS, TRACK BY TRACK INTEGRATION OF ULTRASONIC BARIUM FIXING.
* PAPER ROLL LOADING BY PNEUMATIC CYLINDERS.
* INK JET MARKING UP TILL 8 LINES.
* SACHETS QUALITY CONTROL DEVICE: EITHER A CHECK BY PHOTO CELLS, OR BY CAMERAS,
* FAULTY SACHET EJECTION DEVICE.
* TABLE WITH CONVERGING BELTS.
Learn More - M-6053 SPUNBOND PRODUCTION LINE, WORKING WIDTH 4040mm TO 4500mm
M-6053 SPUNBOND PRODUCTION LINE, WORKING WIDTH 4040mm TO 4500mm
OFFER 001
SPUNBOND PRODUCTION LINE
WORKING WIDTH: 4040mm
WEIGHT: 130 TO 250 G/M2OFFER 002
POLYMER CLEANING GROUPOFFER 003
CRYSTALLIZING GROUPOFFER 004
DRYING GROUPOFFER 005
PNEUMATIC CONVEYING SYSTEMOFFER 006
EXTRUDER HOPPEROFFER 007
EXTRUDEROFFER 008
FILTERING UNITOFFER 009
MELT TRANSFER LINEOFFER 010
SPINNING BEAMOFFER 011
SPINNING PACKSOFFER 012
FILAMENTS QUENCHING SYSTEMOFFER 013
FILAMENTS DRAWING AND DISTRIBUTION SYSTEMOFFER 014
WEB FORMING CONVEYOR BELTOFFER 015
CREEL FOR APPLICATION OF REINFORCING FILAMENTSOFFER 016
PRE-NEEDLING MACHINEOFFER 017
NEEDLING MACHINEOFFER 018
THERMOSETTING UNITOFFER 019
OUTLET CALENDEROFFER 020
FOULARDOFFER 021
BINDER PREPARATION SYSTEMOFFER 022
DRYEROFFER 023
OUTLET CALENDEROFFER 024
AUTOMATIC WINDEROFFER 025
AIR COMPRESSORS (FOR FILAMENTS STRETCHING EJECTORS)OFFER 026
DIATHERMIC OIL HEATING SYSTEMOFFER 027
CHILLED WATER CIRCULATION AND GENERATION SYSTEMOFFER 028
EQUIPMENT FOR CLEANING CYCLE, SPECIAL TOOLSOFFER 029
FIBRE DUST RECOVERY SYSTEMOFFER 030
EDGES RECOVERY SYSTEMOFFER 031
SPINNING SECTION STEEL STRUCTUREOFFER 032
DISTRIBUTION ELECTRIC CABINETSOFFER 033
PROCESS ELECTRIC SYSTEM OF EXISTING MACHINES ACCORDING TO THE ACTUAL LAYOUTOFFER 034
CABLES AND CABLING MATERIALSQUANTITY: 1 LINE
Learn More - T-6549 CONSTANT TEMPERATURE AND HUMIDITY CHAMBER -FABRIC WATER VAPOR TRANSMISSION RATE
REFERENCE NUMBER: T-6549
CONSTANT TEMPERATURE AND HUMIDITY CHAMBER -FABRIC WATER VAPOR TRANSMISSION RATE
TESTING METER (WITH MOISTURE PERMEABLE CUP)
TECHNICAL DESCRIPTION OF THE INSTRUMENT:
IT IS MAINLY USED TO MEASURE THE MOISTURE PERMEABILITY OF ALL KINDS OF FABRICS, INCLUDING PERMEABLE COATED FABRICS. STRUCTURE PRINCIPLE: ADOPT COMPUTER CONTROL, CREATING A CONSTANT TEMPERATURE, AND HUMIDITY TEST ENVIRONMENT, TEST ENVIRONMENT IN THE CONSTANT TEMPERATURE, AND HUMIDITY, MOISTURE VAPOR TRANSMISSION CUP, PLACED 6 SAMPLE INTO THE GLASS AND THE RUBBER GASKET SEAL, THE CONTAINING HYGROSCOPIC AGENT OR WATER SEAL IS SPECIFIED BY THE WET CUP PLACED IN THE FABRIC SAMPLE TEMPERATURE AND HUMIDITY OF THE ENVIRONMENT, THE SEAL MOISTURE VAPOR TRANSMISSION CUP ACCORDING TO A CERTAIN TIME (INCLUDING SAMPLE AND HYGROSCOPIC AGENT OR WATER) TO CALCULATE THE MOISTURE TRANSMISSION QUALITY CHANGE.
TESTING STANDARD:
GB19082-2009 MEDICAL PRIMARY PROTECTIVE CLOTHING
TECHNICAL REQUIREMENTS GUIDELINES FOR THE SELECTION OF YY-T1498-2016 MEDICAL PROTECTIVE CLOTHING
GB/T12704.1 DETERMINATION OF MOISTURE PERMEABILITY OF FABRICS --HYGROSCOPIC METHOD
DETAILED TECHNICAL SPECIFICATIONS AND CONFIGURATION:
TECHNICAL INDICATORS:
1. TEMPERATURE CONTROL RANGE: -40°C ~ 150°C;RESOLUTION; 0.1 °C
2. HUMIDITY CONTROL RANGE: 50%RH ~ 95% RH±5%
3. SPEED RANGE: 2mm ~ 60mm/MIN
4. CONTROL PRECISION: TEMPERATURE <0.1°C; HUMIDITY + / -1% RH OR LESS
5. CYCLIC WIND SPEED: 0.02 ~ 0.5M/S, 0.3 ~ 0.5M/S
6. TIME CONTROL: 1 ~ 9999H
7. MOISTURE PERMEABLE AREA: 2827 mm 2 (DIAMETER IS 60 mm --NATIONAL STANDARD)
8. QUANTITY OF PERMEABLE CUPS: 6 GB;
9. DRYING BOX CONTROL TEMPERATURE: ROOM TEMPERATURE ~ 199 °C
10. TEST TIME: 1 ~ 999H
11. DRYING BOX STUDIO SIZE: 490 X 400 X 215mm
INSTRUMENT CONFIGURATION:
1. ONE MAIN MACHINE
QUANTITY: 1
Learn More - M-5300 UNDER PAD PRODUCTION LINEREFERENCE NUMBER: M-5300 (131342BVGT12UF) L UNDER PAD PRODUCTION LINE UNDER PAD PRODUCTION LINE MODEL: 100CD PRODUCTS TO BE PRODUCED: 3 SIZES OF DISPOSABLE UNDER PAD (SIZE: 600x900mm, 600x600mm, 600x400mm) MECHANICAL DRIVING SYSTEM WITH INVERTER CONTROL PRODUCT STRUCTURE: FLUFF +SAP; TOP TISSUE; BOTTOM TISSUE; TOP SHEET; BACK SHEET QUANTITY AVAILABLE: 1 Learn More
- G-0784 RIETER FDY EXTRUSION EQUIPMENT FOR POLYPROPYLENE YEAR 1996/98
REFERENCE NUMBER: G-0784
RIETER FDY EXTRUSION EQUIPMENT FOR POLYPROPYLENE YEAR 1996/98
1. Machine m26/39:
Year 1996
For 1 fdy spinning line with 2+4 positions, each position with 4 ends
Product: fdy-yarn on bobbins
Raw material: pp, dried filament grade chips
Yarn count range: 150 – 400 dtex
Winder speed for target: 4000 m/min
Machine technical data:
Position gauge: 800 mm
Spinning pump capacity: 4x10 ccm/rev
Spinneret size diameter: 95 mm
Quench width: 670 mm
Quench length: 1700 mm
Number of spin-finish pumps per position: 1
Capacity of spin-finish pump: 4x0.05 ccm/rev
Number of winders/position: 1
Type of winder: riemat a6-094
Number of packages/winder: 4
Maximum package diameter: 420 mm
Package stroke: 190 mm
Package weight at 280 mm package diameter: approx. 6.2 kg
Detailed technical specifications:
Extruder for 4 positions Year 1998:
1 extruder type e1. 105-30m:
-nominal extruder capacity: max 275 kg/h for pp
-operational extruder capacity: max 248 kg/h for pp
-screw diameter: 105 mm
-l/d ratio: 30
-barrel with:
electrical ceramic heaters
7 heating zones, each zone equipped with one 2xpt100
heating zone capacity approx. 58 kw
inlet zone, water cooled
nozzle for nitrogen purge
insulation
-screw with torpedo mixing head
-reduction gear, including belt transmission to motor
-dc motor, rated power approx. 95kw
-extruder frame
1 extruder measuring head, dowtherm vapour heated
-measuring head comprising:
coarse filter
insulation
-double pt100, one each for melt and dowtherm vapour temperature
-pressure sensors for melt pressure, one in front and one behind the coarse filter
1 melt distribution system, dowtherm vapour heated
-melt distribution system comprising
main product pipe between extruder, measuring head and melt distributor.
Extruder for 2 positions Year 1998:
1 extruder type e1. 60-30
-nominal extruder capacity: max 275 kg/h for pp
-operational extruder capacity: max 248 kg/h for pp
-screw diameter: 60 mm
-l/d ratio: 30
-barrel with
electrical ceramic heaters
6 heating zones, each zone equipped with one 2xpt100
heating zone capacity approx. 17 kw
inlet zone, water cooled
insulation
-screw nitrited with maddock mixing head
-reduction gear, including belt transmission to motor
-dc motor, rated power approx. 22kw
-extruder frame
1 extruder measuring head, electrically heated year 1998
-measuring head comprising:
insulation
Double pt100, one each for melt and dowtherm vapour temperature
pressure sensors for melt pressure
burst disc for power switch-off at overpressure.
1 melt distribution system, dowtherm vapour heated
-melt distribution system comprising
main product pipe between extruder, measuring head and melt distributor.
1 riebeam bottom loading spinning beam year 1998
-beam comprising:
welded-in pump blocks with bolted pump adapter plate
silumin insulation blocks
melt distribution pipes with polished inner surfaces
efficient vapour heating on all sides of spin pumps
optimized heat condustion to the spinnerets
1 freezing valve upstream of each spinpump
2 pressure sensors for measuring the melt pressure in front and behind the spinpump
(2 per line)
heating box, completely insulated
heating by dowtherm vapour
1 double pt100 for measuring and controlling the heating box temperature
Designed as follows:
-bottom loading of rieter quickfit spinpacks
-design temperature 320°c
-maximum allowable working pressure: 300 bar for melt pipe and 2.57 bar for jacket
Dowtherm evaporator and components for heating system:
-electrically heated, total capacity approx 25 kw
-shut-off valves
-drainage valves
-dry protection sensor
-magnetic controlled level gauge
- vent system on top of measuring head.
Poy spin packs, type rieter quickfit:
-max pressure in the spinpack: 350 bar
-design temperature: 320 °c
-spinneret outside dimensions: 95 mm
-bottom loading design
-bayonet locking, insert and tighten by turning 90°
-self sealing system
-sand or metal powder filtration, 3 cm filling depth
-wire mesh filters
Spin pumps with motors and gears:
Gear pumps, 4-fold
Capacity 4 x 6 ccm/rev
Each spin pump system comprising
Individual drive motor with flange connection to the reduction gear
Hollow gear shaft for installation of spin pump shaft
Shaft with shear pin protection
Reduction ratio 1:80
Pump speed: 8-30 rev/min
Motor type: synchronous ac-motor
Rated power: 500w at 50 cps
Quench air cabinets bsk 670/1700:
Each cabinet comprising:
-rigid cabinet made from welded sheet metal, painted, side walls made from alu sheet metal
-air rectifier consisting of different layers of perforated metal sheets, rectifiers removable to the front for cleaning.
-1 perforated hinged door
-air inlet duct flanged with counter flange, comprising air flow regulating flaps
-interfloor filament duct, length 2000 mm
-alu chutes for start-up
-nozzles for connection of differential pressure gauge.
Spinning vapour exhausts:
-exhaust hood per spinning position for removal of spinning vapour
-hood designed as follows:
made from stainless steel
air flow regulation flap
hood removable for cleaning
Take-up frames, type riedraw 1:
Welded steel frame, housing all drawrolls, compressed air supply pipes for the aspirator units and the yarn waste pipes within the fdy take-up unit.
Per position:
4 inlet yarn guides
4 spin finish application nozzles
1 yarn cutter / aspirator unit
1 spin finish pump
4 centring yarn guides
4 intermingling units
rolls as described further
1 automatic winder riemat a6-094
Drawrolls year 1998:
Mono 1 with 1 rievap 32 dual shell drawroll, type j7/32-40, ot40
Speed range: 750 to 4000 mpm
Roll diameter: 190 mm
Working width: 250 mm
Temperature range: 45-250°c
And 1 bearing separator roll, type srd60 hard chromium plated
Duo 1 with 2 rievap 32 dual shell drawroll, type j7/32-60, ot40
Speedrange: 1000 to 6000 mpm
Roll diameter: 190 mm
Working width: 250 mm
Temperature range: 45-250°c
Duo 2 with 2 rievap 32 dual shell drawroll, type j7/32-60, ot40
Speedrange: 1000 to 6000 mpm
Roll diameter: 190 mm
Working width: 250 mm
Temperature range: 45-250°c
Duo 3 with 2 cold draw roll units each type j7/45-55
Speedrange: 1800 to 5500 mpm
Roll diameter: 150 mm
Working width: 180 mm
Automatic and wasteless winder riemat a6-094
Spindle driven
Number of ends per winder: 4 ends
Yarn count range: 15 to 1000 dtex
Take up speed: 2500 to 5500 m/min
Chuck length: 900 mm
190 mm stroke, 420 mm outside package diameter
Package volume: 24.7 dm³
Tube bore: 94 ±0.2 mm
Tube outside diameter: 106 ±0.4 mm
Tube length: 225 ±0.5 mm
Oil-mist lubrication unit:
Compressed air distribution station
Mobile aspirator guns with hoses
Electrical control equipment
-for electrical power
general: 3 x 380v/50hz plus ground wire
euro-standard: 3x400v 50 or 60hz plus ground wire
maximum voltage variation ±10% measured at terminals of cabinets
maximum frequency variation: ±2%
Process control system (cif):
fully integrated control system to control and monitor the entire spinning line.
the central monitoring unit si linked to the plc of the spinning section and the plcs of each spinning position.
Drive and heater control year 1998:
Spinning section:
Speed adjustment for the extruder motor is done via a dc-convertor
To achieve a constant pressure at the extruder outlet, the output of the pressure controller is transmitted to the dc-converter to adjust the extruder speed.
The feedback of the actual extruder speed is done by a tacho generator mounted on the extruder motor.
One common frequency inverter supplies the synchronous ac motors for the spin pumps.
According to process conditions, the plc transmits the setpoint to the inverter.
All motors are equipped with an overload protection.
Solid state relays heat each extruder zone and spinning beam.
Each extruder zone and the spinning beam represent an independent control loop.
Take-up section:
The inverter unit is a processor-controlled static frequency inverter for powering the 3-phase motors.
All inverter units in a position cabinet are supplied with approx 570v dc from a common rectifier.
Heating system:
The heating unit rhu is processor-controlled.
The power supply is taken straight from 3-phase 380/400v which powers the cabinet.
The inductor is fitted inside the draw roll.
The rhu switches the current on and off in this inductor. While current flows, a voltage is inducted into the
Rotating draw roll.
This sets up a short-circuit current in the draw roll, thereby heating the roll unit.
2. Machines m27/ 28 / 30 year 1998:
For 3 fdy spinning lines each with 2 positions, and each position with 4 ends
Product: fdy-yarn on bobbins
Raw material: pp, dried filament grade chips
Yarn count range: 150 – 400 dtex
Winder speed for target: 4000 m/min
Machine technical data:
Position gauge: 1000 mm
Spinning pump capacity: 4x7.5 ccm/rev
Spinneret size diameter: 95 mm
Quench width: 470 mm
Quench length: 1200 mm
Number of spin-finish pumps per position: 2
Capacity of spin-finish pump: 4x0.16 ccm/rev + 4x0,05 ccm/rev
Number of winders/position: 1
Type of winder: riemat a6-094
Number of packages/winder: 4
Maximum package diameter: 420 mm
Package stroke: 190 mm
Package weight at 280 mm package diameter: approx. 6.2 kg
Detailed technical specifications:
1 extruder type e1. 60-30m
-nominal extruder capacity: max 80 kg/h for pp
-screw diameter: 65 mm
-l/d ratio: 30
-barrel with:
electrical ceramic heaters
7 heating zones, each zone equipped with one 2xpt100
heating zone capacity approx. 22 kw
inlet zone, water cooled
nozzle for nitrogen purge
insulation
-screw with torpedo mixing head
-reduction gear, including belt transmission to motor
-dc motor, rated power approx. 22kw
-extruder frame
1 extruder measuring head, electrically heated:
-measuring head comprising:
coarse filter
insulation
-double pt100, one each for melt and dowtherm vapour temperature
-pressure sensors for melt pressure, one in front and one behind the coarse filter
1 melt distribution system, dowtherm vapour heated:
Melt distribution system comprising:
main product pipe between extruder, measuring head and melt distributor.
1 riebeam bottom loading spinning beam:
-beam comprising:
welded-in pump blocks with bolted pump adapter plate
silumin insulation blocks
melt distribution pipes with polished inner surfaces
efficient vapour heating on all sides of spin pumps
optimized heat condustion to the spinnerets
1 freezing valve upstream of each spinpump
2 pressure sensors for measuring the melt pressure in front and behind the spinpump
(2 per line)
heating box, completely insulated
heating by dowtherm vapour
1 double pt100 for measuring and controlling the heating box temperature
Designed as follows:
-bottom loading of rieter quickfit spinpacks
-design temperature 320°c
-maximum allowable working pressure: 300 bar for melt pipe and 2.57 bar for jacket
Dowtherm evaporator and components for heating system:
-electrically heated, total capacity approx 18 kw
-shut-off valves
-drainage valves
-dry protection sensor
-magnetic controlled
-level gauge
-vent system on top of measuring head.
Poy spin packs, type rieter quickfit:
Max pressure in the spinpack: 350 bar
Design temperature: 320 °c
Spinneret outside dimensions: 95 mm
Bottom loading design
Bayonet locking, insert and tighten by turning 90°
Self sealing system
Sand or metal powder filtration, 3 cm filling depth
Wire mesh filters
Spin pumps with motors and gears:
Gear pumps, 4-fold
Capacity 4 x 7.5 ccm/rev
Each spin pump system comprising
individual drive motor with flange connection to the reduction gear
hollow gear shaft for installation of spin pump shaft
shaft with shear pin protection
reduction ratio: 1:80
pump speed: 8-30 rev/min
motor type: synchronous ac-motor
rated power: 500w at 50 cps
Quench air cabinets bsk 470/1200
Each cabinet comprising:
-rigid cabinet made from welded sheet metal, painted, side walls made from alu sheet metal
-air rectifier consisting of different layers of perforated metal sheets, rectifiers removable to the front for cleaning.
-1 perforated hinged door
-air inlet duct flanged with counter flange, comprising air flow regulating flaps
-interfloor filament duct, length 2000 mm
-alu chutes for start-up
-nozzles for connection of differential pressure gauge.
Spinning vapour exhausts:
-exhaust hood per spinning position for removal of spinning vapour
-hood designed as follows:
made from stainless steel
air flow regulation flap
hood removable for cleaning
Take-up frames, type riedraw 1:
Welded steel frame, housing all drawrolls, compressed air supply pipes for the aspirator units and the yarn waste pipes within the fdy take-up unit.
Per position:
4 inlet yarn guides
2 spin finish application nozzles per end
1 yarn cutter / aspirator unit
2 spin finish pump
4 centring yarn guides
4 pre-intermingling jets
4 intermingling units
1 additional operator panel between duo1 and duo 2.
rolls as described further
1 automatic winder riemat a6-094
Drawrolls:
Mono 1 with 1 rievap 32 dual shell drawroll, type j7/32-40, ot40
Speedrange: 750 to 4000 mpm
Roll diameter: 190 mm
Working width: 250 mm
Temperature range: 45-250°c
And 1 bearing separator roll, type srd60
Hard chromium plated
Duo 1 with 2 rievap 32 dual shell drawroll, type j7/32-60, ot40
Speedrange: 1000 to 6000 mpm
Roll diameter: 190 mm
Working width: 250 mm
Temperature range: 45-250°c
Duo 2 with 2 rievap 32 dual shell drawroll, type j7/32-60, ot40
Speedrange: 1000 to 6000 mpm
Roll diameter: 190 mm
Working width: 250 mm
Temperature range: 45-250°c
Duo 3 with 2 cold draw roll units each type j7/45-55
Speedrange: 1800 to 5500 mpm
Roll diameter: 150 mm
Working width: 180 mm
Automatic and wasteless winder riemat a6-094:
Spindle driven
Number of ends per winder: 4 ends
Yarn count range: 15 to 1000 dtex
Take up speed: 2500 to 5500 m/min
Chuck length: 900 mm
190 mm stroke, 420 mm outside package diameter
Package volume: 24.7 dm³
Tube bore: 94 ± 0.2 mm
Tube outside diameter: 106 ± 0.4 mm
Tube length: 225 ± 0.5 mm
Compressed air distribution station:
Mobile aspirator guns with hoses
Electrical control equipment
For electrical power
general : 3 x 380v/50hz plus ground wire
Euro-standard: 3x400v 50 or 60hz plus ground wire
Maximum voltage variation ±10% measured at terminals of cabinets
maximum frequency variation: ±2%
Process control system (cif):
Fully integrated control system to control and monitor the entire spinning line.
The central monitoring unit si linked to the plc of the spinning section and the plcs of each spinning position.
Drive and heater control:
Spinning section.
Speed adjustment for the extruder motor is done via a dc-convertor.
To achieve a constant pressure at the extruder outlet, the output of the pressure controller is transmitted to the dc-converter to adjust the extruder speed.
The feedback of the actual extruder speed is done by a tacho generator mounted on the extruder motor.
One common frequency inverter supplies the synchronous ac motors for the spin pumps.
According to process conditions, the plc transmits the setpoint to the inverter.
All motors are equipped with an overload protection.
Solid state relays heat each extruder zone and spinning beam.
Each extruder zone and the spinning beam represent an independent control loop.
Take-up section:
The inverter unit is a processor-controlled static frequency inverter for powering the 3-phase motors.
All inverter units in a position cabinet are supplied with approx 570v dc from a common rectifier.
Heating system:
The heating unit rhu is processor-controlled.
The power supply is taken straight from 3-phase 380/400v which powers the cabinet.
The inductor is fitted inside the draw roll.
The rhu switches the current on and off in this inductor.
While current flows, a voltage is inducted into the rotating draw roll.
This sets up a short-circuit current in the draw roll, thereby heating the roll unit.
HOURLY PRODUCTION:
FOR 150 DENIER @ 3500 MPM WINDER SPEED, THE HOURLY PRODUCTION IS 3.5 KG/BOBBIN.
AS THERE IS 4 ENDS PER POSITION, THIS MEANS 14 KG/HOUR/POSITION
M26/39 ARE OF 2 + 4 POSITIONS; HENCE M26 = 28 KG/HOUR AND M39 = 56 KG/HOUR
M27/28/30 ARE OF 2 POSITIONS EACH, HENCE 28 KG/HOUR EACH.
(AS PER OUR PEOPLE AT THE EXTRUSION PLANT, THEY WERE RUNNING TRIALS TO PRODUCE THE 150 DENIER @ 4000 MPM WINDER SPEED)
FOR 300 DENIER @ 3600 MPM WINDER SPEED, THE HOURLY PRODUCTION IS 7.2 KG/BOBBIN.
AS THERE IS 4 ENDS PER POSITION, THIS MEANS 28.8 KG/HOUR/POSITION
M26/39 ARE OF 2 + 4 POSITIONS; HENCE M26 = 57.6 KG/HOUR AND M39 = 115.2 KG/HOUR
M27/28/30 ARE OF 2 POSITIONS EACH, HENCE 57.6 KG/HOUR EACH.
FOR 600 DENIER @ 2200 MPM WINDER SPEED, (SPEED LIMITATION DUE TO EXTRUDER CAPACITY) THE HOURLY PRODUCTION IS 8.8 KG/BOBBIN.
AS THERE IS 4 ENDS PER POSITION, THIS MEANS 35.2 KG/HOUR/POSITION
M26/39 ARE OF 2 + 4 POSITIONS; HENCE M26 = 70.4 KG/HOUR AND M39 = 140.8 KG/HOUR
M27/28/30 ARE OF 2 POSITIONS EACH, HENCE 70.4 KG/HOUR EACH.
MACHINE HAS BEEN PARTIALLY DISASSEMBLED (EXTRUDERS AND SPINBEAMS HAVE BEEN TAKEN DOWN TO GROUNDFLOOR) REST OF THE EQUIPMENT STILL TO BE DISASSEMBLED
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