Search results for: 'set'

REFERENCE NUMBER: T-6545

MASK BACTERIAL FILTRATION EFFICIENCY (BFE) DETECTOR TESTER

 

PRODUCT INTRODUCTION:

MASK BACTERIA FILTRATION EFFICIENCY KEY PERFORMANCE INDICATORS (BFE) DETECTOR TESTER NOT ONLY CONFORMS TO THE REQUIREMENTS OF MEDICAL SURGICAL MASKS TECHNOLOGY YY0469-2011 APPENDIX B IN THE TEST METHOD FOR FILTER EFFICIENCY (BFE) BACTERIA FIRST B. 1.1.1 TEST INSTRUMENT, BUT ALSO CONFORMS TO THE AMERICAN SOCIETY FOR TESTING MATERIAL ASTMF2100, ASTMF2101, THE REQUIREMENTS OF THE EUROPEAN EN14683 STANDARDS, INNOVATIVE IMPROVEMENTS WERE MADE ON THE BASIS OF THIS, WITH DOUBLE PNEUMATIC CONTRAST SAMPLING METHOD AT THE SAME TIME, IMPROVE THE PRECISION OF SAMPLING,IT IS SUITABLE FOR MEASURING AND TESTING DEPARTMENTS, SCIENTIFIC RESEARCH INSTITUTES, MASK MANUFACTURERS AND OTHER RELEVANT DEPARTMENTS TO TEST THE PERFORMANCE OF MASK BACTERIAL FILTRATION EFFICIENCY.

 

EXECUTION STANDARD:

Q/0212 ZRB003-2015 MEDICAL SURGICAL MASK

BACTERIAL FILTRATION EFFICIENCY (BFE) DETECTOR RELATED INTELLECTUAL PROPERTY:

NO.: ZL200820224142.6 ELECTRIC FLOW CONTROL VALVE

NO.: ZL200820224143.0 GAS CAPACITY

NO.: ZL200920308391.8 AIR FILTRATIONMATERIAL FILTRATION EFFICIENCY DETECTOR

 

PRODUCT FEATURES:

NEGATIVE PRESSURE TEST SYSTEM TO ENSURE THE SAFETY OF OPERATORS;

BUILT -IN PERISTALTIC PUMP IN NEGATIVE PRESSURE CABINET, A, B TWO -WAY, SIX ANDERSEN; THE PERISTALTIC PUMP FLOW CAN BE SET;

THE FLOW RATE OF NIGHT SPRAY CAN BE SET AND THE ATOMIZATION EFFECT IS GOOD.

EMBEDDED HIGH SPEED INDUSTRIAL MICROCOMPUTER CONTROL; 10.4 INCHES INDUSTRIAL HIGH BRIGHTNESS COLOR TOUCH SCREEN;

USB INTERFACE, SUPPORT U DISK DATA STORAGE;

CABINET BUILT-IN HIGH BRIGHTNESS LIGHTS; BUILT-IN LEAKAGE PROTECTION SWITCH TO PROTECT THE SAFETY OF OPERATORS;

THE INNER LAYER OF THE CABINET IS MADE OF STAINLESS STEEL, THE OUTER LAYER IS SPRAYED WITH PLASTIC AND COLD-ROLLED, AND THE INNER AND OUTER LAYERS ARE INSULATED AND FLAME RETARDANT.

THE FRONT SWITCH TYPE GLASS DOOR IS CONVENIENT FOR THE EXPERIMENTER TO OBSERVE AND OPERATE.

DETACHABLE BRACKET, ADJUSTABLE BRACKET HEIGHT; SUPPORTING AND MOVING DUAL PURPOSE CASTERS.

 

QUANTITY: 1

Learn More

REFERENCE NUMBER: T-6544

SYNTHETIC BLOOD PENETRATION TESTER FOR SURGICAL MASK

 

TECHNICAL INDICATORS:

1. THE PROTRUDING SAMPLE FIXING DEVICE CAN SIMULATE THE ACTUAL USE STATE OF THE MASK, SET ASIDE THE TEST TARGET AREA WITHOUT DESTROYING THE SAMPLE, AND DISTRIBUTE THE SYNTHETIC BLOOD IN THE TARGET AREA OF THE SAMPLE.

2. THE SPECIAL FIXED-PRESSURE INJECTION DEVICE CAN EJECT A CERTAIN VOLUME OF SYNTHETIC BLOOD IN A CONTROLLED TIME.

3. IT CAN FULLY SIMULATE THE INJECTION SPEED CORRESPONDING TO THE AVERAGE BLOOD PRESSURE OF HUMAN BODY OF 10.6KPA, 16KPA AND 21.3KPA.

4. A FIXED TARGET PLATE IS SET TO BLOCK THE HIGH-PRESSURE EDGE PART OF THE INJECTED LIQUID FLOW AND ONLY ALLOW THE STEADY FLOW PART TO BE SPRAYED ON THE SAMPLE, WHICH INCREASES THE ACCURACY AND REPEATABILITY OF THE LIQUID VELOCITY SPRAYED ON THE SAMPLE.

 

STANDARDS:

MEDICAL RESPIRATOR TECHNICAL REQUIREMENTS, 5.5 SYNTHETIC BLOOD PENETRATION BARRIER PERFORMANCE

YY/T 0691-2008 INFECTIOUS PATHOGEN PROTECTION EQUIPMENT MEDICAL MASK RESISTANCE TO SYNTHETIC BLOOD PENETRABILITY TEST METHOD (FIXED VOLUME, HORIZONTAL INJECTION)

YY 0469-2011 MEDICAL SURGICAL MASK TECHNOLOGY REQUIRES A BLOOD PENETRATION TEST DEVICE

ISO 22609:2004 INFECTIOUS PATHOGEN PROTECTION EQUIPMENT MEDICAL MASK TEST METHOD FOR RESISTANCE TO SYNTHETIC BLOOD PENETRATION (FIXED VOLUME, HORIZONTAL INJECTION)

ASTM F1862-07 STANDARD TEST METHOD FOR RESISTANCE OF MEDICAL FACE MASKS TO BLOT BY SYNTHETIC BLOOD (HORIZONTAL PROJECTION OF FIXED VOLUME AT A KNOW VELOCITY)

 

TECHNICAL PARAMETERS:

1. INJECTION DISTANCE: 300mm ~ 305mm ADJUSTABLE

2. NOZZLE DIAMETER: 0.84mm

3. INJECTION SPEED: 450CM/S, 550CM/S, 635CM/S

4. WEIGHT: 35KG

5. POWER SOURCE: AC220V 50HZ

 

QUANTITY: 1

Learn More

REFERENCE NUMBER: T-6550

MEDICAL PROTECTIVE CLOTHING BLOOD SYNTHETIC PENETRABILITY TESTER

 

TECHNICAL SPECIFICATIONS AND CONFIGURATION:

1. THE INSTRUMENT ADOPTS AN AIR SOURCE THAT CAN PROVIDE (0.5 ~ 30±0.1) KPA PRESSURE TO CONTINUOUSLY PRESSURIZED THE SAMPLE, WHICH IS NOT RESTRICTED BY THE SPACE OF THE TEST SITE;

2. THE AIR PRESSURE RANGE CAN BE ADJUSTED FREELY, AND THE ADJUSTMENT RANGE (0.5 ~ 30) KPA;

3. COLOR TOUCH SCREEN DISPLAY AND OPERATION;

4. THE SAMPLE CLAMPING PAD IS PROCESSED WITH IMPORTED SPECIAL ALUMINUM PROFILES, WHICH IS LIGHT IN MATERIAL, CLEAN IN SURFACE AND NEVER RUSTS.

5. THE INSTRUMENT ADOPTS IMPORTED SPECIAL ALUMINUM WIRE DRAWING PANEL, EQUIPPED WITH METAL KEYS, SENSITIVE OPERATION, NOT EASY TO DAMAGE;

6. CLAMPING DEVICE FOR INSTRUMENT SAMPLES, EQUIPPED WITH LOCKING PROTECTION, TO PREVENT THE SYNTHETIC BLOOD FROM SPLASHING AROUND;

7. CLAMPING FORCE IS ACCURATE AND RELIABLE;

8. THE TEST TANK IS EQUIPPED WITH A SPECIAL PLACEMENT DEVICE, WHICH IS CONVENIENT FOR CUSTOMERS TO OPERATE;

9. THE TEST TANK IS PROCESSED WITH SPECIAL 316 STAINLESS STEEL, AND THE TOP IS EQUIPPED WITH A SPECIAL COVER FOR HIGH TRANSPARENT PROTECTION;

10. THE WASHER BELOW THE SAMPLE IS MADE OF HIGH-QUALITY PTFE MATERIAL AFTER SPECIAL PROCESSING;

11. SQUARE METAL BLOCK NET: OPEN SPACE ≥50°%; BENDING ≤5mm AT 30KPA;

12. INSTRUMENT TIME CONTROL ACCURACY ≤01 SECONDS;

13. THE SHELL OF THE INSTRUMENT IS MADE OF HIGH-QUALITY METAL BAKING PAINT, WHICH IS BEAUTIFUL AND GENEROUS.

14. EQUIPPED WITH PRINTER INTERFACE, CONNECTED TO THE PRINTER CAN DIRECTLY PRINT DATA REPORTS.

 

TECHNICAL PARAMETERS:

1. SAMPLE SIZE: 75mm X 75mm

2. TEST AREA: 28.26 SQUARE CENTIMETERS

3. AIR PRESSURE ADJUSTMENT RANGE (0.5 ~ 30) KPA

4. EXTERNAL SIZE: 500mm X 500mm X 500mm (L X W X H)

5. WEIGHT OF THE INSTRUMENT: 40 KG

6. POWER SUPPLY: AC220V, 50HZ,SCOPE OF SUPPLY: 1. ONE MAIN MACHINE; 2. TWO PTFE GASKETS; 3. TWO ORDINARY WASHERS; 4. ONE METAL BLOCKING NET; 5. A SET OF SPECIAL LOCKING TOOLS; 6. ONE HIGH-QUALITY SILENT AIR PUMP, [NOTE: SAFETY PRODUCTION LICENSE IS NOT INCLUDED]. 7. EQUIPPED WITH PRINTER INTERFACE; 8. ONE SAMPLE TEMPLATE; 9. ONE PRODUCT CERTIFICATE; 10. ONE COPY OF PRODUCT OPERATION MANUAL.

 

OPERATION INSTRUCTION:

INSERT THE AIR PUMP OUTPUT PIPE INTO THE OIL AND WATER SEPARATOR OF THE INSTRUMENT AS REQUIRED (PRESSURE 0.1-0.3MPA).

AFTER SWITCHING ON THE POWER, THE STARTUP INTERFACE (NAME OF THE DEVICE) IS DISPLAYED.

PRESS THE "ENTER" BUTTON TO ENTER THE TEST INTERFACE, AS SHOWN IN THE FOLLOWING FIGURE:

CLICK "SETTING” BUTTON, GET INTO PARAMETER SETTING SCREEN, AS BELOW THIS SCREEN CAN SET THE SYSTEM TIME, DATE AND TESTING TIME, AFTER SETTING, CLICK "SAVE” BUTTON TO KEEP THE SETTING DATA. (NOTE: IT REQUIRES 5 MINUTES IN THE STANDARD)

 

QUANTITY: 1

Learn More

REFERENCE NUMBER: R-3746
ITEM 001
KARL MAYER​ DIRECT WARPING ​MACHINE
YEAR: 20​06​
WIDTH: 2​0​00mm
​QUANTITY: 1 SET
ITEM 002
KARL MAYER SIZING MACHINE
YEAR: 2011
QUANTITY: 1 SET

Learn More

REFERENCE NUMBER: R-7764

SULZER TEXTIL P7300HP S540 N4 SP D12 R

YEAR: 2007

QUANTITY: 1

 

Learn More

P-3123 SCHLAFHORST 238 RM AUTOCONER YEAR 1995 50 SPINDLES

SCHLAFHORST
TYPE: 238 RM
AUTOCONER
YEAR: 1995
50 SPINDLES EACH
STEEL DRUMS
YOKE TYPE CONE CRADLES
MAGAZINE FEEDING
OHTC
LOEPFE YARN CLEARER TYPE: TK 740AC, YARN MASTER
WAXING DEVICE
PRISM SPLICER
WITH AUTO DOFFER
1 SET RUNNING
1 SET STOPN ON MILL FLOOR

QUANTITY: 2 SETS

Learn More

V-1332 TOYODA RX240 RING FRAME WITH AUTODOFFER LINKED TO AUTOWINDER, YEAR 1998

RING FRAME
WITH AUTODOFFER LINKED TO AUTOWINDER
MAKE: TOYODA
MODEL: RX240
YEAR: 1998
NO OF SPDL / MC: 960
SPINDLE GAUGE mm: 75
BOBBIN LENGTH mm: 230mm ( 8” LIFT )
BOTTOM ROLL DIA IN mm: 27/27/27
RING DIA mm: 42mm X 5 SETS, 50mm X 3 SETS
SPINDLE WHARVE mm: 20.2 mm
SPINDLE DRIVE: 4 SPINDLE DRIVE
NO OF CREEL ROWS: 6
OHTC: AVAILABLE
INVERTER: AVAILABLE
DOFFING: AUTOMATIC LINK
LINKED TO: WINDER
DRAFTING MAKE: SKF
LINKED TO SPECIFICATION: AUTOWINDER
WINDER MAKE: MURATA
WINDER MODEL: 7-V-SS
TYPE OF FEED: LINK
NO. OF DRUMS: 28
DRUM TYPE: BAKELITE
DRUM TURNS: 2.0
TRAVERSE: 6"
SPLICER: G2
WAXING: AVAILABLE
CONICITY: 5’ 57”
MMM: AVAILABLE
EMPTY TUBE CONVEYOR: AVAILABLE
RING TUBE INNER DIA: MIN: 22/16mm MAX 26/23mm
SUCTION: CENTRAL
OHTC MAKE: PNEUMABLO
OTHER SPECIFY: KESOKKI SU24 CLEARER

QUANTITY: 8 SETS

Learn More

REFERENCE NUMBER:  G-5690

THEN BEAM DYEING AUTOCLAVES

 

TYPE:  HAST-130-16

YEAR:  1973

CAPACITY:  300kg

WIDTH:  1600mm

SETEX 737 PROGRAMMING

QUANTITY:  1

 

TYPE:  HAST-130-16

YEAR:  1973

CAPACITY:  150kg

WIDTH:  1600mm

SETEX 737 PROGRAMMING

QUANTITY:  1

Learn More

REFERENCE  NUMBER:  G-0784

RIETER FDY  EXTRUSION EQUIPMENT FOR POLYPROPYLENE YEAR 1996/98

 

1. Machine m26/39:

Year 1996

For 1 fdy spinning line with 2+4 positions, each position with 4 ends

Product:  fdy-yarn on bobbins

Raw material:  pp, dried filament grade chips

Yarn count range:  150 – 400 dtex

Winder speed for target:  4000 m/min

 

Machine technical data:

Position gauge:  800 mm

Spinning pump capacity:  4x10 ccm/rev

Spinneret size diameter:  95 mm

Quench width:  670 mm

Quench length:  1700 mm

Number of spin-finish pumps per position:  1

Capacity of spin-finish pump:  4x0.05 ccm/rev

Number of winders/position:  1

Type of winder:  riemat a6-094

Number of packages/winder:  4

Maximum package diameter:  420 mm

Package stroke:  190 mm

Package weight at 280 mm package diameter:  approx. 6.2 kg

 

Detailed technical specifications:

Extruder for 4 positions Year 1998:

 

1 extruder type e1. 105-30m:

-nominal extruder capacity:  max 275 kg/h for pp

-operational extruder capacity:  max 248 kg/h for pp

-screw diameter:  105 mm

-l/d ratio:  30

-barrel with:

                electrical ceramic heaters

                7 heating zones, each zone equipped with one 2xpt100

                heating zone capacity approx. 58 kw

                inlet zone, water cooled

                nozzle for nitrogen purge

                insulation

-screw with torpedo mixing head

-reduction gear, including belt transmission to motor

-dc motor, rated power approx. 95kw

-extruder frame

 

1 extruder measuring head, dowtherm vapour heated

-measuring head comprising:

                coarse filter

                insulation

-double pt100, one each for melt and dowtherm vapour temperature

-pressure sensors for melt pressure, one in front and one behind the coarse filter

 

1 melt distribution system, dowtherm vapour heated

-melt distribution system comprising

                main product pipe between extruder, measuring head and melt distributor.

 

Extruder for 2 positions Year 1998:

1 extruder type e1. 60-30

-nominal extruder capacity:  max 275 kg/h for pp

-operational extruder capacity:  max 248 kg/h for pp

-screw diameter:  60 mm

-l/d ratio:  30

-barrel with

                electrical ceramic heaters

                6 heating zones, each zone equipped with one 2xpt100

                heating zone capacity approx. 17 kw

                inlet zone, water cooled

                insulation

-screw nitrited with maddock mixing head

-reduction gear, including belt transmission to motor

-dc motor, rated power approx. 22kw

-extruder frame

 

1 extruder measuring head, electrically heated year 1998

-measuring head comprising:

                insulation

Double pt100, one each for melt and dowtherm vapour temperature

                                pressure sensors for melt pressure

                burst disc for power switch-off at overpressure.

 

1 melt distribution system, dowtherm vapour heated

-melt distribution system comprising

                main product pipe between extruder, measuring head and melt distributor.

 

1 riebeam bottom loading spinning beam year 1998

-beam comprising:

                welded-in pump blocks with bolted pump adapter plate

                silumin insulation blocks

                melt distribution pipes with polished inner surfaces

                efficient vapour heating on all sides of spin pumps

                optimized heat condustion to the spinnerets

                1 freezing valve upstream of each spinpump

                2 pressure sensors for measuring the melt pressure in front and behind the spinpump

                (2 per line)

                heating box, completely insulated

                heating by dowtherm vapour

                1 double pt100 for measuring and controlling the heating box temperature

Designed as follows:

-bottom loading of rieter quickfit spinpacks

-design temperature 320°c

-maximum allowable working pressure: 300 bar for melt pipe and 2.57 bar for jacket

 

Dowtherm evaporator and components for heating system:

-electrically heated, total capacity approx 25 kw

-shut-off valves

-drainage valves

-dry protection sensor

-magnetic controlled level gauge

- vent system on top of measuring head.

 

Poy spin packs, type rieter quickfit:

-max pressure in the spinpack:  350 bar

-design temperature:  320 °c

-spinneret outside dimensions:  95 mm

-bottom loading design

-bayonet locking, insert and tighten by turning 90°

-self sealing system

-sand or metal powder filtration, 3 cm filling depth

-wire mesh filters

 

Spin pumps with motors and gears:

Gear pumps, 4-fold

Capacity 4 x 6 ccm/rev

Each spin pump system comprising

Individual drive motor with flange connection to the reduction gear

Hollow gear shaft for installation of spin pump shaft

Shaft with shear pin protection

Reduction ratio 1:80

Pump speed:  8-30 rev/min

Motor type:  synchronous ac-motor

Rated power:  500w at 50 cps

 

Quench air cabinets bsk 670/1700:

Each cabinet comprising:

-rigid cabinet made from welded sheet metal, painted, side walls made from alu sheet metal

-air rectifier consisting of different layers of perforated metal sheets, rectifiers removable to the front for cleaning.

-1 perforated hinged door

-air inlet duct flanged with counter flange, comprising air flow regulating flaps

-interfloor filament duct, length 2000 mm

-alu chutes for start-up

-nozzles for connection of differential pressure gauge.

 

Spinning vapour exhausts:

-exhaust hood per spinning position for removal of spinning vapour

-hood designed as follows:

                made from stainless steel

                air flow regulation flap

                hood removable for cleaning

 

Take-up frames, type riedraw 1:

Welded steel frame, housing all drawrolls, compressed air supply pipes for the aspirator units and the yarn waste pipes within the fdy take-up unit.

Per position:

                4 inlet yarn guides

                4 spin finish application nozzles

                1 yarn cutter / aspirator unit

                1 spin finish pump

                4 centring yarn guides

                4 intermingling units

                rolls as described further

                1 automatic winder riemat a6-094

 

Drawrolls year 1998:

Mono 1 with 1 rievap 32 dual shell drawroll, type j7/32-40, ot40

Speed range:  750 to 4000 mpm

Roll diameter:  190 mm

Working width:  250 mm

Temperature range:  45-250°c

And 1 bearing separator roll, type srd60 hard chromium plated

 

Duo 1 with 2 rievap 32 dual shell drawroll, type j7/32-60, ot40

Speedrange:  1000 to 6000 mpm

Roll diameter:  190 mm

Working width:  250 mm

Temperature range:  45-250°c

 

Duo 2 with 2 rievap 32 dual shell drawroll, type j7/32-60, ot40

Speedrange:  1000 to 6000 mpm

Roll diameter:  190 mm

Working width:  250 mm

Temperature range:  45-250°c

 

Duo 3 with 2 cold draw roll units each type j7/45-55

Speedrange:  1800 to 5500 mpm

Roll diameter:  150 mm

Working width:  180 mm

 

Automatic and wasteless winder riemat a6-094

Spindle driven

Number of ends per winder:  4 ends

Yarn count range:  15 to 1000 dtex

Take up speed:  2500 to 5500 m/min

Chuck length:  900 mm

 

190 mm stroke, 420 mm outside package diameter

Package volume:  24.7 dm³

Tube bore:  94 ±0.2 mm

Tube outside diameter:  106 ±0.4 mm

Tube length:  225 ±0.5 mm

 

Oil-mist lubrication unit:

Compressed air distribution station

Mobile aspirator guns with hoses

Electrical control equipment

-for electrical power

                general:  3 x 380v/50hz plus ground wire

                euro-standard:  3x400v 50 or 60hz plus ground wire

                maximum voltage variation ±10% measured at terminals of cabinets

                maximum frequency variation:  ±2%

 

Process control system (cif):

                fully integrated control system to control and monitor the entire spinning line.

                the central monitoring unit si linked to the plc of the spinning section and the plcs of each spinning position.

 

Drive and heater control year 1998:

 

Spinning section:

Speed adjustment for the extruder motor is done via a dc-convertor

To achieve a constant pressure at the extruder outlet, the output of the pressure controller is transmitted to the dc-converter to adjust the extruder speed.

The feedback of the actual extruder speed is done by a tacho generator mounted on the extruder motor.

One common frequency inverter supplies the synchronous ac motors for the spin pumps.

According to process conditions, the plc transmits the setpoint to the inverter.

All motors are equipped with an overload protection.

Solid state relays heat each extruder zone and spinning beam.

Each extruder zone and the spinning beam represent an independent control loop.

 

Take-up section:

The inverter unit is a processor-controlled static frequency inverter for powering the 3-phase motors.

All inverter units in a position cabinet are supplied with approx 570v dc from a common rectifier.

 

Heating system:

The heating unit rhu is processor-controlled.

The power supply is taken straight from 3-phase 380/400v which powers the cabinet.

The inductor is fitted inside the draw roll.

The rhu switches the current on and off in this inductor. While current flows, a voltage is inducted into the

Rotating draw roll.

This sets up a short-circuit current in the draw roll, thereby heating the roll unit.

 

2. Machines m27/ 28 / 30 year 1998:

For 3 fdy spinning lines each with 2 positions, and each position with 4 ends

Product:  fdy-yarn on bobbins

Raw material:  pp, dried filament grade chips

Yarn count range:  150 – 400 dtex

Winder speed for target:  4000 m/min

 

Machine technical data:

Position gauge:  1000 mm

Spinning pump capacity:  4x7.5 ccm/rev

Spinneret size diameter:  95 mm

Quench width:  470 mm

Quench length:  1200 mm

Number of spin-finish pumps per position:  2

Capacity of spin-finish pump:  4x0.16 ccm/rev + 4x0,05 ccm/rev

Number of winders/position:  1

Type of winder:  riemat a6-094

Number of packages/winder:  4

Maximum package diameter:  420 mm

Package stroke:  190 mm

Package weight at 280 mm package diameter:  approx. 6.2 kg

 

Detailed technical specifications:

 

1 extruder type e1. 60-30m

-nominal extruder capacity:  max 80 kg/h for pp

-screw diameter:  65 mm

-l/d ratio: 30

-barrel with:

                electrical ceramic heaters

                7 heating zones, each zone equipped with one 2xpt100

                heating zone capacity approx. 22 kw

                inlet zone, water cooled

                nozzle for nitrogen purge

                insulation

-screw with torpedo mixing head

-reduction gear, including belt transmission to motor

-dc motor, rated power approx. 22kw

-extruder frame

 

1 extruder measuring head, electrically heated:

-measuring head comprising:

                coarse filter

                insulation

-double pt100, one each for melt and dowtherm vapour temperature

-pressure sensors for melt pressure, one in front and one behind the coarse filter

 

1 melt distribution system, dowtherm vapour heated:

Melt distribution system comprising:

                main product pipe between extruder, measuring head and melt distributor.

 

1 riebeam bottom loading spinning beam:

-beam comprising:

                welded-in pump blocks with bolted pump adapter plate

                silumin insulation blocks

                melt distribution pipes with polished inner surfaces

                efficient vapour heating on all sides of spin pumps

                optimized heat condustion to the spinnerets

                1 freezing valve upstream of each spinpump

                2 pressure sensors for measuring the melt pressure in front and behind the spinpump

                (2 per line)

                heating box, completely insulated

                heating by dowtherm vapour

                1 double pt100 for measuring and controlling the heating box temperature

Designed as follows:

-bottom loading of rieter quickfit spinpacks

-design temperature 320°c

-maximum allowable working pressure: 300 bar for melt pipe and 2.57 bar for jacket

 

Dowtherm evaporator and components for heating system:

-electrically heated, total capacity approx 18 kw

-shut-off valves

-drainage valves

-dry protection sensor

-magnetic controlled

-level gauge

-vent system on top of measuring head.

 

Poy spin packs, type rieter quickfit:

Max pressure in the spinpack:  350 bar

Design temperature:  320 °c

Spinneret outside dimensions:  95 mm

Bottom loading design

Bayonet locking, insert and tighten by turning 90°

Self sealing system

Sand or metal powder filtration, 3 cm filling depth

Wire mesh filters

 

Spin pumps with motors and gears:

Gear pumps, 4-fold

Capacity 4 x 7.5 ccm/rev

Each spin pump system comprising

                individual drive motor with flange connection to the reduction gear

                hollow gear shaft for installation of spin pump shaft

                shaft with shear pin protection

                reduction ratio:  1:80

                pump speed:  8-30 rev/min

                motor type:  synchronous ac-motor

                rated power:  500w at 50 cps

 

Quench air cabinets bsk 470/1200

Each cabinet comprising:

-rigid cabinet made from welded sheet metal, painted, side walls made from alu sheet metal

-air rectifier consisting of different layers of perforated metal sheets, rectifiers removable to the front for cleaning.

-1 perforated hinged door

-air inlet duct flanged with counter flange, comprising air flow regulating flaps

-interfloor filament duct, length 2000 mm

-alu chutes for start-up

-nozzles for connection of differential pressure gauge.

 

Spinning vapour exhausts:

-exhaust hood per spinning position for removal of spinning vapour

-hood designed as follows:

                made from stainless steel

                air flow regulation flap

                hood removable for cleaning

 

Take-up frames, type riedraw 1:

Welded steel frame, housing all drawrolls, compressed air supply pipes for the aspirator units and the yarn waste pipes within the fdy take-up unit.

Per position:

                4 inlet yarn guides

                2 spin finish application nozzles per end

                1 yarn cutter / aspirator unit

                2 spin finish pump

                4 centring yarn guides

                4 pre-intermingling jets

                4 intermingling units

                1 additional operator panel between duo1 and duo 2.

                rolls as described further

                1 automatic winder riemat a6-094

 

Drawrolls:

Mono 1 with 1 rievap 32 dual shell drawroll, type j7/32-40, ot40

Speedrange:  750 to 4000 mpm

Roll diameter:  190 mm

Working width:  250 mm

Temperature range:  45-250°c

And 1 bearing separator roll, type srd60

Hard chromium plated

 

Duo 1 with 2 rievap 32 dual shell drawroll, type j7/32-60, ot40

Speedrange:  1000 to 6000 mpm

Roll diameter:  190 mm

Working width:  250 mm

Temperature range:  45-250°c

 

Duo 2 with 2 rievap 32 dual shell drawroll, type j7/32-60, ot40

Speedrange:  1000 to 6000 mpm

Roll diameter:  190 mm

Working width:  250 mm

Temperature range:  45-250°c

 

Duo 3 with 2 cold draw roll units each type j7/45-55

Speedrange:  1800 to 5500 mpm

Roll diameter:  150 mm

Working width:  180 mm

 

Automatic and wasteless winder riemat a6-094:

Spindle driven

Number of ends per winder:  4 ends

Yarn count range:  15 to 1000 dtex

Take up speed:  2500 to 5500 m/min

Chuck length:  900 mm

 

190 mm stroke, 420 mm outside package diameter

Package volume:  24.7 dm³

Tube bore:  94 ± 0.2 mm

Tube outside diameter:  106 ± 0.4 mm

Tube length:  225 ± 0.5 mm

 

Compressed air distribution station:

Mobile aspirator guns with hoses

Electrical control equipment

For electrical power

                general : 3 x 380v/50hz plus ground wire

Euro-standard: 3x400v 50 or 60hz plus ground wire

Maximum voltage variation ±10% measured at terminals of cabinets

                maximum frequency variation: ±2%

 

Process control system (cif):

Fully integrated control system to control and monitor the entire spinning line.

The central monitoring unit si linked to the plc of the spinning section and the plcs of each spinning position.

 

Drive and heater control:

Spinning section.

Speed adjustment for the extruder motor is done via a dc-convertor.

To achieve a constant pressure at the extruder outlet, the output of the pressure controller is transmitted to the dc-converter to adjust the extruder speed.

The feedback of the actual extruder speed is done by a tacho generator mounted on the extruder motor.

One common frequency inverter supplies the synchronous ac motors for the spin pumps.

According to process conditions, the plc transmits the setpoint to the inverter.

All motors are equipped with an overload protection.

Solid state relays heat each extruder zone and spinning beam.

Each extruder zone and the spinning beam represent an independent control loop.

 

Take-up section:

The inverter unit is a processor-controlled static frequency inverter for powering the 3-phase motors.

All inverter units in a position cabinet are supplied with approx 570v dc from a common rectifier.

 

Heating system:

The heating unit rhu is processor-controlled.

The power supply is taken straight from 3-phase 380/400v which powers the cabinet.

The inductor is fitted inside the draw roll.

The rhu switches the current on and off in this inductor.

While current flows, a voltage is inducted into the rotating draw roll.

This sets up a short-circuit current in the draw roll, thereby heating the roll unit.

 

HOURLY PRODUCTION:

FOR 150 DENIER @ 3500 MPM WINDER SPEED, THE HOURLY PRODUCTION IS 3.5 KG/BOBBIN.

AS THERE IS 4 ENDS PER POSITION, THIS MEANS 14 KG/HOUR/POSITION

M26/39 ARE OF 2 + 4 POSITIONS; HENCE M26 = 28 KG/HOUR AND M39 = 56 KG/HOUR

M27/28/30 ARE OF 2 POSITIONS EACH, HENCE 28 KG/HOUR EACH.

(AS PER OUR PEOPLE AT THE EXTRUSION PLANT, THEY WERE RUNNING TRIALS TO PRODUCE THE 150 DENIER @ 4000 MPM WINDER SPEED)

 

FOR 300 DENIER @ 3600 MPM WINDER SPEED, THE HOURLY PRODUCTION IS 7.2 KG/BOBBIN.

AS THERE IS 4 ENDS PER POSITION, THIS MEANS 28.8 KG/HOUR/POSITION

M26/39 ARE OF 2 + 4 POSITIONS; HENCE M26 = 57.6 KG/HOUR AND M39 = 115.2 KG/HOUR

M27/28/30 ARE OF 2 POSITIONS EACH, HENCE 57.6 KG/HOUR EACH.

 

FOR 600 DENIER @ 2200 MPM WINDER SPEED, (SPEED LIMITATION DUE TO EXTRUDER CAPACITY) THE HOURLY PRODUCTION IS 8.8 KG/BOBBIN.

AS THERE IS 4 ENDS PER POSITION, THIS MEANS 35.2 KG/HOUR/POSITION

M26/39 ARE OF 2 + 4 POSITIONS; HENCE M26 = 70.4 KG/HOUR AND M39 = 140.8 KG/HOUR

M27/28/30 ARE OF 2 POSITIONS EACH, HENCE 70.4 KG/HOUR EACH.

 

MACHINE HAS BEEN PARTIALLY DISASSEMBLED (EXTRUDERS AND SPINBEAMS HAVE BEEN TAKEN DOWN TO GROUNDFLOOR) REST OF THE EQUIPMENT STILL TO BE DISASSEMBLED

Learn More

C-4023 PICANOL OMNI-PLUS 800 LOOMS, WORKING WIDTH 3400mm, YEAR 2007, DOBBY AND CAM

OFFER 001
PICANOL OMNI-PLUS 800 LOOM
WORKING WIDTH: 3400mm
YEAR: 2007
CAM 1661

QUANTITY: 24 SETS

OFFER 002
PICANOL OMNI-PLUS 800 LOOM
WIDTH: 3400mm
YEAR: 2007
DOBBY 2861B

QUANTITY: 12 SETS

Learn More