Search results for: 'Complete+p'[0]'

M-5228 RIETER G33 COMPLETE PLANT YEAR 2003 WITH 24,000 SPINDLES

BLOWROOM LINE
(1) X A 11 RIETER BALE OPENER YEAR: 2003
(1) X B 10 RIETER FINE OPENER YEAR: 2003
(1) X METAL DETECTOR ARGEMA YEAR: 2003
(1) X FOREIGN FIBER DETECTOR JOSSI YEAR: 2003
(2) X B 60 RIETER CLEANER YEAR: 2003
(2) X A 70 RIETER MULTIMIXER YEAR: 2003

CARDING
(18) X RIETER C51 YEAR: 2003
WITH IGS SYSTEM, A70 CHUTE FEED
40X42” CAN, AUTOMATIC CAN CHANGER

PASSAGE DRAWFRAME
(4) X RIETER SB 15 YEAR: 2003
POWER CREEL
24X42” DELIVERY

LAP FORMER
(1) X E-32 YEAR: 2008
(1) X E-30 YEAR: 2002

COMBER
(5) X E-62 YEAR: 2002
(6) X E-65 YEAR: 2008

PASSAGE DRAWFRAME
(5) X RIETER RSB D35 YEAR: 2003

FLYER
(6) X RIETER F-11 YEAR: 2003
120 SPINDLES, WITH BLOWER, SEMI AUTOMATIC

RING
(20) X RIETER G-33 YEAR: 2003
1200 SPINDLE, P3-1 DRAFTING, 70mm GAUGE
40mm DIAMETER, 21CM TUBE, WITH INVERTER, AUTOMATIC DOFFING

WINDER
(8) X MURATA 21C YEAR: 2003
LOEPFE 940F CLEARER
G2Z SPLICER
CONICAL 5*57
STEEL DRUM
60 SPINDLES
WITH BLOWER

SPLIT SALE IS POSSIBLE
LABORATORY – NOT AVAILABLE
HEATSEATER – NOT AVALIABLE
SPARE PARTS – AVAILABLE
HUMIDIFICATION – NOT AVAILABLE

QUANTITY: 1

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C-1426 COMPLETE RIETER G33 RING SPINNING PLANT 29,000 SPINDLES, YEAR 1996

RING FRAMES,
FLYERS AND DRAW FRAMES
INSTALLED YEAR 2000
BLOWROOM AND CARDS INSTALLED YEAR 1996

-RIETER BLOWROOM

RIETER UNIFLOC A10, 2300MM, 36.8M
ARGEMA ELECTRONIC METAL DETECTOR
RIETER WASTE OPENER B2/5
RIETER UNICLEAN B10
2 RIETER UNIMIX B7/3
4 RIETER UNIFLEX B7/3

PNEUMATIC FIBRE CONVEYANCE, EXHAUST FANS,
DUST EXTRACTOR FANS,
TRANSPORT FANS, 2 TWO-WAY DISTRIBUTORS,
4 HIGH SPEED BY-PASS VALVES
ELECTRICAL CONTROL PANEL

-RIETER CARDS

12 RIETER C50 CARDS WITH CHUTE FEED AEROFEED A7/U
AUTOMATIC WASTE REMOVAL SYSTEM,
TRANSPORT FANS, BY-PASS VALVES.
RINSING VALVES AND LOCKING VALVES

-RIETER DRAW FRAMES

4 RIETER DRAW FRAMES TYPE SB-D10, 20” X 42” CANS
4 RIETER DRAW FRAMES TYPE RSB-D30, 20” X 42” CANS

-RIETER ROVING FRAMES

8 RIETER ROVING FRAMES , TYPE F10, 120 SPINDLES
LUWA TRAVELLING CLEANERS

-RIETER RING FRAMES

30 RIETER G33 RING FRAMES, 960 SPINDLES
10 FRAMES RINGS 42MM DIA, 70MM GAUGE, LIFT 220MM

20 FRAMES RINGS 45MM DIA, 70MM GAUGE, LIFT 230MM
LUWA TRAVELLING CLEANERS

-CONE WINDING

8 MURATA CONE WINDERS, 60 HEADS EACH
(4 X TYPE 7-2 FROM 1985 AND 4 X 7-V FROM 1996)

-LABORATORY

USTER TESTER 4
USTER TENSORAPID UTR-3

-ACCESSORIES

OTIMA VACUUM STEAMER
COMPRESSORS,

PLANT IS RUNNING NOW
INSPECTION WELCOME ANY TIME

QUANTITY: 1

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K-2560 ROLLS ROYCE NATURAL GAS FUEL COMPLETE POWER PLANT 2.0MW YEAR 1993

2.0MW
11KV
NATURAL GAS FUEL
YEAR 1993 LOW HOURS
50 HZ

QUANTITY: 1

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M-6053 SPUNBOND PRODUCTION LINE, WORKING WIDTH 4040mm TO 4500mm

OFFER 001
SPUNBOND PRODUCTION LINE
WORKING WIDTH: 4040mm
WEIGHT: 130 TO 250 G/M2

OFFER 002
POLYMER CLEANING GROUP

OFFER 003
CRYSTALLIZING GROUP

OFFER 004
DRYING GROUP

OFFER 005
PNEUMATIC CONVEYING SYSTEM

OFFER 006
EXTRUDER HOPPER

OFFER 007
EXTRUDER

OFFER 008
FILTERING UNIT

OFFER 009
MELT TRANSFER LINE

OFFER 010
SPINNING BEAM

OFFER 011
SPINNING PACKS

OFFER 012
FILAMENTS QUENCHING SYSTEM

OFFER 013
FILAMENTS DRAWING AND DISTRIBUTION SYSTEM

OFFER 014
WEB FORMING CONVEYOR BELT

OFFER 015
CREEL FOR APPLICATION OF REINFORCING FILAMENTS

OFFER 016
PRE-NEEDLING MACHINE

OFFER 017
NEEDLING MACHINE

OFFER 018
THERMOSETTING UNIT

OFFER 019
OUTLET CALENDER

OFFER 020
FOULARD

OFFER 021
BINDER PREPARATION SYSTEM

OFFER 022
DRYER

OFFER 023
OUTLET CALENDER

OFFER 024
AUTOMATIC WINDER

OFFER 025
AIR COMPRESSORS (FOR FILAMENTS STRETCHING EJECTORS)

OFFER 026
DIATHERMIC OIL HEATING SYSTEM

OFFER 027
CHILLED WATER CIRCULATION AND GENERATION SYSTEM

OFFER 028
EQUIPMENT FOR CLEANING CYCLE, SPECIAL TOOLS

OFFER 029
FIBRE DUST RECOVERY SYSTEM

OFFER 030
EDGES RECOVERY SYSTEM

OFFER 031
SPINNING SECTION STEEL STRUCTURE

OFFER 032
DISTRIBUTION ELECTRIC CABINETS

OFFER 033
PROCESS ELECTRIC SYSTEM OF EXISTING MACHINES ACCORDING TO THE ACTUAL LAYOUT

OFFER 034
CABLES AND CABLING MATERIALS

QUANTITY: 1 LINE

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REFERENCE NUMBER: M-4089 (990DJSKXX8) L

COMPLETE RIETER RING SPINNING & YARN DYE FACTORY – 37,056 SPINDLES- will sell individually

 

FACTORY WAS PRODUCING VARIOUS SPECIALTY YARNS FOR USE IN APPAREL AND TECHNICAL TEXTILES

ALL RING FRAMES SHORT STAPLE FOR FIBERS UP TO 40mm, 220mm TUBES, APPROXIMATELY HALF OF THE RING FRAMES ARE WITH PINTER CORE DEVICE OR AMSLER SLUBBING DEVICE. AMSLER AND PINTER AVAILABLE TO SELL SEPARATELY.

 

CARDING

COMBERS

ROVING/FLYERS

RING SPINNING

WINDING

TWISTING

COMPLETE YARN DYE HOUSE & DYE LAB

 

QUANTITY AVAILABLE: 1

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REFERENCE NUMBER: M-5321 (22011DGFAB1RXL) L JENBACHER NATURAL GAS POWERPLANT 21.6 MW YEAR 1998 COMPLETE JENBACHER NATURAL GAS POWERPLANT OF 21.6 MW YEAR OF MANUFACTURE END OF 1998 COMMISSIONING: 5 UNITS IN 2000, 1 UNIT IN 2009, 1 UNIT IN 2010, AND 1 UNIT IN 2011 8 UNITS JENBACHER JMS 620 G OF 2.7 MWE-TOTAL EFFECTIVE ELECTRIC OUTPUT 21.7 MW RUNNING HOURS: 5 UNITS BETWEEN 38,000 AND 40,000 HOURS, 2 UNITS 6,200 HOURS AND 1 UNIT 7,200 HOURS JENBACHER MAINTENANCE FULL MAINTENANCE HISTORY QUANTITY AVAILABLE: 1 Learn More

REFERENCE NUMBER: R-4930 
ITEM 001 
TSUDAKOMA POLYESTER / SYNTHETIC YARN SIZING PLANT 
YEAR: 1992 
KSH500 TYPE 
WIDTH: 2200mm 
ITEM 002 
TSUDAKOMA AIR JET LOOMS DOBBY 
QUANTITY: 70 SETS 
ITEM 003 
PLANE LOOM 
QUANTITY: 100 SETS 
QUANTITY AVAILABLE: 1 SET COMPLETE SIZING PLANT 

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COMPLETE CUT PRESSSER PLANT

 

14 MACHINES ARE 168”

3 MACHINES ARE 84”

ALL MACHINES ARE 14 GAUGE

ALL BEAM SHAFTS ARE 4.5” = 114mm

UNOFFICIALLY, WE HAVE SEVERAL BOOKS OF DESIGNS WE PRODUCED OVER THE YEARS

THERE ARE ABOUT 30-40 CHAINS MADE UP ALREADY

4 MACHINES FIT IN ONE CONTAINER

THE WHOLE PLANT CAN FIT IN FIVE FORTY FOOT (40’) CONTAINERS

 

EXCESS OF 10,000 LINKS (COULD BE 20-25,000)

MANY MADE UP PATTERN CHAINS

CUT PRESS CUTTER

SEVERAL BLANK 168” PRESSES

2-3 EXTRA 84” MACHINES FOR PARTS

ANYTHING ELSE IN PLANT PERTINENT TO CUT PRESS

 

ALL MACHINES ARE SPRING BEARD NEEDLE, SO TO CHANGE THE GAUGE YOU WOULD NEED:

(THIS CHANGE IS NOT INCLUDED)

• INSERTS (10 PER 168” MACHINE)
• ADDITIONAL NEEDLES
• SINKERS
• GUIDES
• SLAY POINTS
• CORRECT GAUGE LINKS

 

QUANTITY: 1 PLANT CONSISTING OF 17 MACHINES

 

 

 

 

PLANT IS OFFERED LOADED ON CONTAINERS, IT IS NOW ON THE MILL FLOOR

ALL THE MACHINES WILL BE COMPLETE AND CHECKED OUT BEFORE LOADING

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REFERENCE  NUMBER:  G-0784

RIETER FDY  EXTRUSION EQUIPMENT FOR POLYPROPYLENE YEAR 1996/98

 

1. Machine m26/39:

Year 1996

For 1 fdy spinning line with 2+4 positions, each position with 4 ends

Product:  fdy-yarn on bobbins

Raw material:  pp, dried filament grade chips

Yarn count range:  150 – 400 dtex

Winder speed for target:  4000 m/min

 

Machine technical data:

Position gauge:  800 mm

Spinning pump capacity:  4x10 ccm/rev

Spinneret size diameter:  95 mm

Quench width:  670 mm

Quench length:  1700 mm

Number of spin-finish pumps per position:  1

Capacity of spin-finish pump:  4x0.05 ccm/rev

Number of winders/position:  1

Type of winder:  riemat a6-094

Number of packages/winder:  4

Maximum package diameter:  420 mm

Package stroke:  190 mm

Package weight at 280 mm package diameter:  approx. 6.2 kg

 

Detailed technical specifications:

Extruder for 4 positions Year 1998:

 

1 extruder type e1. 105-30m:

-nominal extruder capacity:  max 275 kg/h for pp

-operational extruder capacity:  max 248 kg/h for pp

-screw diameter:  105 mm

-l/d ratio:  30

-barrel with:

                electrical ceramic heaters

                7 heating zones, each zone equipped with one 2xpt100

                heating zone capacity approx. 58 kw

                inlet zone, water cooled

                nozzle for nitrogen purge

                insulation

-screw with torpedo mixing head

-reduction gear, including belt transmission to motor

-dc motor, rated power approx. 95kw

-extruder frame

 

1 extruder measuring head, dowtherm vapour heated

-measuring head comprising:

                coarse filter

                insulation

-double pt100, one each for melt and dowtherm vapour temperature

-pressure sensors for melt pressure, one in front and one behind the coarse filter

 

1 melt distribution system, dowtherm vapour heated

-melt distribution system comprising

                main product pipe between extruder, measuring head and melt distributor.

 

Extruder for 2 positions Year 1998:

1 extruder type e1. 60-30

-nominal extruder capacity:  max 275 kg/h for pp

-operational extruder capacity:  max 248 kg/h for pp

-screw diameter:  60 mm

-l/d ratio:  30

-barrel with

                electrical ceramic heaters

                6 heating zones, each zone equipped with one 2xpt100

                heating zone capacity approx. 17 kw

                inlet zone, water cooled

                insulation

-screw nitrited with maddock mixing head

-reduction gear, including belt transmission to motor

-dc motor, rated power approx. 22kw

-extruder frame

 

1 extruder measuring head, electrically heated year 1998

-measuring head comprising:

                insulation

Double pt100, one each for melt and dowtherm vapour temperature

                                pressure sensors for melt pressure

                burst disc for power switch-off at overpressure.

 

1 melt distribution system, dowtherm vapour heated

-melt distribution system comprising

                main product pipe between extruder, measuring head and melt distributor.

 

1 riebeam bottom loading spinning beam year 1998

-beam comprising:

                welded-in pump blocks with bolted pump adapter plate

                silumin insulation blocks

                melt distribution pipes with polished inner surfaces

                efficient vapour heating on all sides of spin pumps

                optimized heat condustion to the spinnerets

                1 freezing valve upstream of each spinpump

                2 pressure sensors for measuring the melt pressure in front and behind the spinpump

                (2 per line)

                heating box, completely insulated

                heating by dowtherm vapour

                1 double pt100 for measuring and controlling the heating box temperature

Designed as follows:

-bottom loading of rieter quickfit spinpacks

-design temperature 320°c

-maximum allowable working pressure: 300 bar for melt pipe and 2.57 bar for jacket

 

Dowtherm evaporator and components for heating system:

-electrically heated, total capacity approx 25 kw

-shut-off valves

-drainage valves

-dry protection sensor

-magnetic controlled level gauge

- vent system on top of measuring head.

 

Poy spin packs, type rieter quickfit:

-max pressure in the spinpack:  350 bar

-design temperature:  320 °c

-spinneret outside dimensions:  95 mm

-bottom loading design

-bayonet locking, insert and tighten by turning 90°

-self sealing system

-sand or metal powder filtration, 3 cm filling depth

-wire mesh filters

 

Spin pumps with motors and gears:

Gear pumps, 4-fold

Capacity 4 x 6 ccm/rev

Each spin pump system comprising

Individual drive motor with flange connection to the reduction gear

Hollow gear shaft for installation of spin pump shaft

Shaft with shear pin protection

Reduction ratio 1:80

Pump speed:  8-30 rev/min

Motor type:  synchronous ac-motor

Rated power:  500w at 50 cps

 

Quench air cabinets bsk 670/1700:

Each cabinet comprising:

-rigid cabinet made from welded sheet metal, painted, side walls made from alu sheet metal

-air rectifier consisting of different layers of perforated metal sheets, rectifiers removable to the front for cleaning.

-1 perforated hinged door

-air inlet duct flanged with counter flange, comprising air flow regulating flaps

-interfloor filament duct, length 2000 mm

-alu chutes for start-up

-nozzles for connection of differential pressure gauge.

 

Spinning vapour exhausts:

-exhaust hood per spinning position for removal of spinning vapour

-hood designed as follows:

                made from stainless steel

                air flow regulation flap

                hood removable for cleaning

 

Take-up frames, type riedraw 1:

Welded steel frame, housing all drawrolls, compressed air supply pipes for the aspirator units and the yarn waste pipes within the fdy take-up unit.

Per position:

                4 inlet yarn guides

                4 spin finish application nozzles

                1 yarn cutter / aspirator unit

                1 spin finish pump

                4 centring yarn guides

                4 intermingling units

                rolls as described further

                1 automatic winder riemat a6-094

 

Drawrolls year 1998:

Mono 1 with 1 rievap 32 dual shell drawroll, type j7/32-40, ot40

Speed range:  750 to 4000 mpm

Roll diameter:  190 mm

Working width:  250 mm

Temperature range:  45-250°c

And 1 bearing separator roll, type srd60 hard chromium plated

 

Duo 1 with 2 rievap 32 dual shell drawroll, type j7/32-60, ot40

Speedrange:  1000 to 6000 mpm

Roll diameter:  190 mm

Working width:  250 mm

Temperature range:  45-250°c

 

Duo 2 with 2 rievap 32 dual shell drawroll, type j7/32-60, ot40

Speedrange:  1000 to 6000 mpm

Roll diameter:  190 mm

Working width:  250 mm

Temperature range:  45-250°c

 

Duo 3 with 2 cold draw roll units each type j7/45-55

Speedrange:  1800 to 5500 mpm

Roll diameter:  150 mm

Working width:  180 mm

 

Automatic and wasteless winder riemat a6-094

Spindle driven

Number of ends per winder:  4 ends

Yarn count range:  15 to 1000 dtex

Take up speed:  2500 to 5500 m/min

Chuck length:  900 mm

 

190 mm stroke, 420 mm outside package diameter

Package volume:  24.7 dm³

Tube bore:  94 ±0.2 mm

Tube outside diameter:  106 ±0.4 mm

Tube length:  225 ±0.5 mm

 

Oil-mist lubrication unit:

Compressed air distribution station

Mobile aspirator guns with hoses

Electrical control equipment

-for electrical power

                general:  3 x 380v/50hz plus ground wire

                euro-standard:  3x400v 50 or 60hz plus ground wire

                maximum voltage variation ±10% measured at terminals of cabinets

                maximum frequency variation:  ±2%

 

Process control system (cif):

                fully integrated control system to control and monitor the entire spinning line.

                the central monitoring unit si linked to the plc of the spinning section and the plcs of each spinning position.

 

Drive and heater control year 1998:

 

Spinning section:

Speed adjustment for the extruder motor is done via a dc-convertor

To achieve a constant pressure at the extruder outlet, the output of the pressure controller is transmitted to the dc-converter to adjust the extruder speed.

The feedback of the actual extruder speed is done by a tacho generator mounted on the extruder motor.

One common frequency inverter supplies the synchronous ac motors for the spin pumps.

According to process conditions, the plc transmits the setpoint to the inverter.

All motors are equipped with an overload protection.

Solid state relays heat each extruder zone and spinning beam.

Each extruder zone and the spinning beam represent an independent control loop.

 

Take-up section:

The inverter unit is a processor-controlled static frequency inverter for powering the 3-phase motors.

All inverter units in a position cabinet are supplied with approx 570v dc from a common rectifier.

 

Heating system:

The heating unit rhu is processor-controlled.

The power supply is taken straight from 3-phase 380/400v which powers the cabinet.

The inductor is fitted inside the draw roll.

The rhu switches the current on and off in this inductor. While current flows, a voltage is inducted into the

Rotating draw roll.

This sets up a short-circuit current in the draw roll, thereby heating the roll unit.

 

2. Machines m27/ 28 / 30 year 1998:

For 3 fdy spinning lines each with 2 positions, and each position with 4 ends

Product:  fdy-yarn on bobbins

Raw material:  pp, dried filament grade chips

Yarn count range:  150 – 400 dtex

Winder speed for target:  4000 m/min

 

Machine technical data:

Position gauge:  1000 mm

Spinning pump capacity:  4x7.5 ccm/rev

Spinneret size diameter:  95 mm

Quench width:  470 mm

Quench length:  1200 mm

Number of spin-finish pumps per position:  2

Capacity of spin-finish pump:  4x0.16 ccm/rev + 4x0,05 ccm/rev

Number of winders/position:  1

Type of winder:  riemat a6-094

Number of packages/winder:  4

Maximum package diameter:  420 mm

Package stroke:  190 mm

Package weight at 280 mm package diameter:  approx. 6.2 kg

 

Detailed technical specifications:

 

1 extruder type e1. 60-30m

-nominal extruder capacity:  max 80 kg/h for pp

-screw diameter:  65 mm

-l/d ratio: 30

-barrel with:

                electrical ceramic heaters

                7 heating zones, each zone equipped with one 2xpt100

                heating zone capacity approx. 22 kw

                inlet zone, water cooled

                nozzle for nitrogen purge

                insulation

-screw with torpedo mixing head

-reduction gear, including belt transmission to motor

-dc motor, rated power approx. 22kw

-extruder frame

 

1 extruder measuring head, electrically heated:

-measuring head comprising:

                coarse filter

                insulation

-double pt100, one each for melt and dowtherm vapour temperature

-pressure sensors for melt pressure, one in front and one behind the coarse filter

 

1 melt distribution system, dowtherm vapour heated:

Melt distribution system comprising:

                main product pipe between extruder, measuring head and melt distributor.

 

1 riebeam bottom loading spinning beam:

-beam comprising:

                welded-in pump blocks with bolted pump adapter plate

                silumin insulation blocks

                melt distribution pipes with polished inner surfaces

                efficient vapour heating on all sides of spin pumps

                optimized heat condustion to the spinnerets

                1 freezing valve upstream of each spinpump

                2 pressure sensors for measuring the melt pressure in front and behind the spinpump

                (2 per line)

                heating box, completely insulated

                heating by dowtherm vapour

                1 double pt100 for measuring and controlling the heating box temperature

Designed as follows:

-bottom loading of rieter quickfit spinpacks

-design temperature 320°c

-maximum allowable working pressure: 300 bar for melt pipe and 2.57 bar for jacket

 

Dowtherm evaporator and components for heating system:

-electrically heated, total capacity approx 18 kw

-shut-off valves

-drainage valves

-dry protection sensor

-magnetic controlled

-level gauge

-vent system on top of measuring head.

 

Poy spin packs, type rieter quickfit:

Max pressure in the spinpack:  350 bar

Design temperature:  320 °c

Spinneret outside dimensions:  95 mm

Bottom loading design

Bayonet locking, insert and tighten by turning 90°

Self sealing system

Sand or metal powder filtration, 3 cm filling depth

Wire mesh filters

 

Spin pumps with motors and gears:

Gear pumps, 4-fold

Capacity 4 x 7.5 ccm/rev

Each spin pump system comprising

                individual drive motor with flange connection to the reduction gear

                hollow gear shaft for installation of spin pump shaft

                shaft with shear pin protection

                reduction ratio:  1:80

                pump speed:  8-30 rev/min

                motor type:  synchronous ac-motor

                rated power:  500w at 50 cps

 

Quench air cabinets bsk 470/1200

Each cabinet comprising:

-rigid cabinet made from welded sheet metal, painted, side walls made from alu sheet metal

-air rectifier consisting of different layers of perforated metal sheets, rectifiers removable to the front for cleaning.

-1 perforated hinged door

-air inlet duct flanged with counter flange, comprising air flow regulating flaps

-interfloor filament duct, length 2000 mm

-alu chutes for start-up

-nozzles for connection of differential pressure gauge.

 

Spinning vapour exhausts:

-exhaust hood per spinning position for removal of spinning vapour

-hood designed as follows:

                made from stainless steel

                air flow regulation flap

                hood removable for cleaning

 

Take-up frames, type riedraw 1:

Welded steel frame, housing all drawrolls, compressed air supply pipes for the aspirator units and the yarn waste pipes within the fdy take-up unit.

Per position:

                4 inlet yarn guides

                2 spin finish application nozzles per end

                1 yarn cutter / aspirator unit

                2 spin finish pump

                4 centring yarn guides

                4 pre-intermingling jets

                4 intermingling units

                1 additional operator panel between duo1 and duo 2.

                rolls as described further

                1 automatic winder riemat a6-094

 

Drawrolls:

Mono 1 with 1 rievap 32 dual shell drawroll, type j7/32-40, ot40

Speedrange:  750 to 4000 mpm

Roll diameter:  190 mm

Working width:  250 mm

Temperature range:  45-250°c

And 1 bearing separator roll, type srd60

Hard chromium plated

 

Duo 1 with 2 rievap 32 dual shell drawroll, type j7/32-60, ot40

Speedrange:  1000 to 6000 mpm

Roll diameter:  190 mm

Working width:  250 mm

Temperature range:  45-250°c

 

Duo 2 with 2 rievap 32 dual shell drawroll, type j7/32-60, ot40

Speedrange:  1000 to 6000 mpm

Roll diameter:  190 mm

Working width:  250 mm

Temperature range:  45-250°c

 

Duo 3 with 2 cold draw roll units each type j7/45-55

Speedrange:  1800 to 5500 mpm

Roll diameter:  150 mm

Working width:  180 mm

 

Automatic and wasteless winder riemat a6-094:

Spindle driven

Number of ends per winder:  4 ends

Yarn count range:  15 to 1000 dtex

Take up speed:  2500 to 5500 m/min

Chuck length:  900 mm

 

190 mm stroke, 420 mm outside package diameter

Package volume:  24.7 dm³

Tube bore:  94 ± 0.2 mm

Tube outside diameter:  106 ± 0.4 mm

Tube length:  225 ± 0.5 mm

 

Compressed air distribution station:

Mobile aspirator guns with hoses

Electrical control equipment

For electrical power

                general : 3 x 380v/50hz plus ground wire

Euro-standard: 3x400v 50 or 60hz plus ground wire

Maximum voltage variation ±10% measured at terminals of cabinets

                maximum frequency variation: ±2%

 

Process control system (cif):

Fully integrated control system to control and monitor the entire spinning line.

The central monitoring unit si linked to the plc of the spinning section and the plcs of each spinning position.

 

Drive and heater control:

Spinning section.

Speed adjustment for the extruder motor is done via a dc-convertor.

To achieve a constant pressure at the extruder outlet, the output of the pressure controller is transmitted to the dc-converter to adjust the extruder speed.

The feedback of the actual extruder speed is done by a tacho generator mounted on the extruder motor.

One common frequency inverter supplies the synchronous ac motors for the spin pumps.

According to process conditions, the plc transmits the setpoint to the inverter.

All motors are equipped with an overload protection.

Solid state relays heat each extruder zone and spinning beam.

Each extruder zone and the spinning beam represent an independent control loop.

 

Take-up section:

The inverter unit is a processor-controlled static frequency inverter for powering the 3-phase motors.

All inverter units in a position cabinet are supplied with approx 570v dc from a common rectifier.

 

Heating system:

The heating unit rhu is processor-controlled.

The power supply is taken straight from 3-phase 380/400v which powers the cabinet.

The inductor is fitted inside the draw roll.

The rhu switches the current on and off in this inductor.

While current flows, a voltage is inducted into the rotating draw roll.

This sets up a short-circuit current in the draw roll, thereby heating the roll unit.

 

HOURLY PRODUCTION:

FOR 150 DENIER @ 3500 MPM WINDER SPEED, THE HOURLY PRODUCTION IS 3.5 KG/BOBBIN.

AS THERE IS 4 ENDS PER POSITION, THIS MEANS 14 KG/HOUR/POSITION

M26/39 ARE OF 2 + 4 POSITIONS; HENCE M26 = 28 KG/HOUR AND M39 = 56 KG/HOUR

M27/28/30 ARE OF 2 POSITIONS EACH, HENCE 28 KG/HOUR EACH.

(AS PER OUR PEOPLE AT THE EXTRUSION PLANT, THEY WERE RUNNING TRIALS TO PRODUCE THE 150 DENIER @ 4000 MPM WINDER SPEED)

 

FOR 300 DENIER @ 3600 MPM WINDER SPEED, THE HOURLY PRODUCTION IS 7.2 KG/BOBBIN.

AS THERE IS 4 ENDS PER POSITION, THIS MEANS 28.8 KG/HOUR/POSITION

M26/39 ARE OF 2 + 4 POSITIONS; HENCE M26 = 57.6 KG/HOUR AND M39 = 115.2 KG/HOUR

M27/28/30 ARE OF 2 POSITIONS EACH, HENCE 57.6 KG/HOUR EACH.

 

FOR 600 DENIER @ 2200 MPM WINDER SPEED, (SPEED LIMITATION DUE TO EXTRUDER CAPACITY) THE HOURLY PRODUCTION IS 8.8 KG/BOBBIN.

AS THERE IS 4 ENDS PER POSITION, THIS MEANS 35.2 KG/HOUR/POSITION

M26/39 ARE OF 2 + 4 POSITIONS; HENCE M26 = 70.4 KG/HOUR AND M39 = 140.8 KG/HOUR

M27/28/30 ARE OF 2 POSITIONS EACH, HENCE 70.4 KG/HOUR EACH.

 

MACHINE HAS BEEN PARTIALLY DISASSEMBLED (EXTRUDERS AND SPINBEAMS HAVE BEEN TAKEN DOWN TO GROUNDFLOOR) REST OF THE EQUIPMENT STILL TO BE DISASSEMBLED

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REFERENCE NUMBER: T-6855 AUTEFA, DILO, SPINNBAU COMPLETE NONWOVEN LINE BRAND: AUTEFA, DILO, SPINNBAU SHORT DESCRIPTION: COMPLETE NONWOVEN LINE ITEM 001 SINGLE DOFFER CARD BY “BESSI” - ITALY YEAR 1966 - WORKING WIDTH 2500mm - HOPPER-FEEDER WITH SCALE (WEIGHPAN) AND TOP SILO - INLET UNIT WITH ROLLERS - BREAST UNIT DIAMETER 1500mm WITH 3 PAIRS WORKERS/ STRIPPER (ORIGINALLY EQUIPPED WITH 5 PAIRS, UNUSED 2 PAIRS STILL AVAILABLE) - FANCY ROLL - TRANSPORT ROLL DIAMETER 1200mm - SWIFT DIAMETER 1500mm WITH 3 PAIRS WORKERS/ STRIPPER (ORIGINALLY EQUIPPED WITH 5 PAIRS, UNUSED 2 PAIRS STILL AVAILABLE) - DOFFER DIAMETER 1500mm WITH FLY-COMB - FLEXIBLE AND RIGID METALLIC WIRES IN EXCELLENT CONDITIONS QUANTITY: 1 ITEM 002 CROSS-LAPPER BY “MAK-AUTEFA” - GERMANY MODEL 101-42 YEAR 1965 - INLET WORKING WIDTH 2500mm - EXIT WORKING WIDTH 3000mm QUANTITY: 1 ITEM 003 PRE-NEEDLER BY “DILO” - GERMANY MODEL NFZ 3000 YEAR 1967 - WORKING WIDTH 3000mm - 2 NEEDLE BOARDS WITH TOTALLY 3000 NEEDLES / LIN MT - WITH BATT INLET UNIT QUANTITY: 1 ITEM 004 FINISH NEEDLERS BY “DILO” MODEL OD II 25 YEAR 1979 EACH - WORKING WIDTH 2500mm EACH - EACH ONE WITH 2 NEEDLE BOARDS WITH TOTALLY 5000 NEEDLES / LIN MT QUANTITY: 2 ITEM 005 TRANSVERSAL CUTTER BY “SPINNBAU-AUTEFA” - GERMANY. YEAR 1973 - WORKING WIDTH 2500mm QUANTITY: 1 ITEM 006 LONGITUDINAL CUTTER ITALIAN MAKE + ROLL WINDER ITALIAN MAKE ON ELECTRONIC WEIGHTING CELLS. WORKING WIDTH 2500mm QUANTITY: 1 ITEM 007 ROLLS LIFTING CRANE QUANTITY: 1 ALL ELECTRIC MOTORS AND CONTROL PANELS 400 V / 50 Hz Learn More