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REFERENCE  NUMBER:  G-0784

RIETER FDY  EXTRUSION EQUIPMENT FOR POLYPROPYLENE YEAR 1996/98

 

1. Machine m26/39:

Year 1996

For 1 fdy spinning line with 2+4 positions, each position with 4 ends

Product:  fdy-yarn on bobbins

Raw material:  pp, dried filament grade chips

Yarn count range:  150 – 400 dtex

Winder speed for target:  4000 m/min

 

Machine technical data:

Position gauge:  800 mm

Spinning pump capacity:  4x10 ccm/rev

Spinneret size diameter:  95 mm

Quench width:  670 mm

Quench length:  1700 mm

Number of spin-finish pumps per position:  1

Capacity of spin-finish pump:  4x0.05 ccm/rev

Number of winders/position:  1

Type of winder:  riemat a6-094

Number of packages/winder:  4

Maximum package diameter:  420 mm

Package stroke:  190 mm

Package weight at 280 mm package diameter:  approx. 6.2 kg

 

Detailed technical specifications:

Extruder for 4 positions Year 1998:

 

1 extruder type e1. 105-30m:

-nominal extruder capacity:  max 275 kg/h for pp

-operational extruder capacity:  max 248 kg/h for pp

-screw diameter:  105 mm

-l/d ratio:  30

-barrel with:

                electrical ceramic heaters

                7 heating zones, each zone equipped with one 2xpt100

                heating zone capacity approx. 58 kw

                inlet zone, water cooled

                nozzle for nitrogen purge

                insulation

-screw with torpedo mixing head

-reduction gear, including belt transmission to motor

-dc motor, rated power approx. 95kw

-extruder frame

 

1 extruder measuring head, dowtherm vapour heated

-measuring head comprising:

                coarse filter

                insulation

-double pt100, one each for melt and dowtherm vapour temperature

-pressure sensors for melt pressure, one in front and one behind the coarse filter

 

1 melt distribution system, dowtherm vapour heated

-melt distribution system comprising

                main product pipe between extruder, measuring head and melt distributor.

 

Extruder for 2 positions Year 1998:

1 extruder type e1. 60-30

-nominal extruder capacity:  max 275 kg/h for pp

-operational extruder capacity:  max 248 kg/h for pp

-screw diameter:  60 mm

-l/d ratio:  30

-barrel with

                electrical ceramic heaters

                6 heating zones, each zone equipped with one 2xpt100

                heating zone capacity approx. 17 kw

                inlet zone, water cooled

                insulation

-screw nitrited with maddock mixing head

-reduction gear, including belt transmission to motor

-dc motor, rated power approx. 22kw

-extruder frame

 

1 extruder measuring head, electrically heated year 1998

-measuring head comprising:

                insulation

Double pt100, one each for melt and dowtherm vapour temperature

                                pressure sensors for melt pressure

                burst disc for power switch-off at overpressure.

 

1 melt distribution system, dowtherm vapour heated

-melt distribution system comprising

                main product pipe between extruder, measuring head and melt distributor.

 

1 riebeam bottom loading spinning beam year 1998

-beam comprising:

                welded-in pump blocks with bolted pump adapter plate

                silumin insulation blocks

                melt distribution pipes with polished inner surfaces

                efficient vapour heating on all sides of spin pumps

                optimized heat condustion to the spinnerets

                1 freezing valve upstream of each spinpump

                2 pressure sensors for measuring the melt pressure in front and behind the spinpump

                (2 per line)

                heating box, completely insulated

                heating by dowtherm vapour

                1 double pt100 for measuring and controlling the heating box temperature

Designed as follows:

-bottom loading of rieter quickfit spinpacks

-design temperature 320°c

-maximum allowable working pressure: 300 bar for melt pipe and 2.57 bar for jacket

 

Dowtherm evaporator and components for heating system:

-electrically heated, total capacity approx 25 kw

-shut-off valves

-drainage valves

-dry protection sensor

-magnetic controlled level gauge

- vent system on top of measuring head.

 

Poy spin packs, type rieter quickfit:

-max pressure in the spinpack:  350 bar

-design temperature:  320 °c

-spinneret outside dimensions:  95 mm

-bottom loading design

-bayonet locking, insert and tighten by turning 90°

-self sealing system

-sand or metal powder filtration, 3 cm filling depth

-wire mesh filters

 

Spin pumps with motors and gears:

Gear pumps, 4-fold

Capacity 4 x 6 ccm/rev

Each spin pump system comprising

Individual drive motor with flange connection to the reduction gear

Hollow gear shaft for installation of spin pump shaft

Shaft with shear pin protection

Reduction ratio 1:80

Pump speed:  8-30 rev/min

Motor type:  synchronous ac-motor

Rated power:  500w at 50 cps

 

Quench air cabinets bsk 670/1700:

Each cabinet comprising:

-rigid cabinet made from welded sheet metal, painted, side walls made from alu sheet metal

-air rectifier consisting of different layers of perforated metal sheets, rectifiers removable to the front for cleaning.

-1 perforated hinged door

-air inlet duct flanged with counter flange, comprising air flow regulating flaps

-interfloor filament duct, length 2000 mm

-alu chutes for start-up

-nozzles for connection of differential pressure gauge.

 

Spinning vapour exhausts:

-exhaust hood per spinning position for removal of spinning vapour

-hood designed as follows:

                made from stainless steel

                air flow regulation flap

                hood removable for cleaning

 

Take-up frames, type riedraw 1:

Welded steel frame, housing all drawrolls, compressed air supply pipes for the aspirator units and the yarn waste pipes within the fdy take-up unit.

Per position:

                4 inlet yarn guides

                4 spin finish application nozzles

                1 yarn cutter / aspirator unit

                1 spin finish pump

                4 centring yarn guides

                4 intermingling units

                rolls as described further

                1 automatic winder riemat a6-094

 

Drawrolls year 1998:

Mono 1 with 1 rievap 32 dual shell drawroll, type j7/32-40, ot40

Speed range:  750 to 4000 mpm

Roll diameter:  190 mm

Working width:  250 mm

Temperature range:  45-250°c

And 1 bearing separator roll, type srd60 hard chromium plated

 

Duo 1 with 2 rievap 32 dual shell drawroll, type j7/32-60, ot40

Speedrange:  1000 to 6000 mpm

Roll diameter:  190 mm

Working width:  250 mm

Temperature range:  45-250°c

 

Duo 2 with 2 rievap 32 dual shell drawroll, type j7/32-60, ot40

Speedrange:  1000 to 6000 mpm

Roll diameter:  190 mm

Working width:  250 mm

Temperature range:  45-250°c

 

Duo 3 with 2 cold draw roll units each type j7/45-55

Speedrange:  1800 to 5500 mpm

Roll diameter:  150 mm

Working width:  180 mm

 

Automatic and wasteless winder riemat a6-094

Spindle driven

Number of ends per winder:  4 ends

Yarn count range:  15 to 1000 dtex

Take up speed:  2500 to 5500 m/min

Chuck length:  900 mm

 

190 mm stroke, 420 mm outside package diameter

Package volume:  24.7 dm³

Tube bore:  94 ±0.2 mm

Tube outside diameter:  106 ±0.4 mm

Tube length:  225 ±0.5 mm

 

Oil-mist lubrication unit:

Compressed air distribution station

Mobile aspirator guns with hoses

Electrical control equipment

-for electrical power

                general:  3 x 380v/50hz plus ground wire

                euro-standard:  3x400v 50 or 60hz plus ground wire

                maximum voltage variation ±10% measured at terminals of cabinets

                maximum frequency variation:  ±2%

 

Process control system (cif):

                fully integrated control system to control and monitor the entire spinning line.

                the central monitoring unit si linked to the plc of the spinning section and the plcs of each spinning position.

 

Drive and heater control year 1998:

 

Spinning section:

Speed adjustment for the extruder motor is done via a dc-convertor

To achieve a constant pressure at the extruder outlet, the output of the pressure controller is transmitted to the dc-converter to adjust the extruder speed.

The feedback of the actual extruder speed is done by a tacho generator mounted on the extruder motor.

One common frequency inverter supplies the synchronous ac motors for the spin pumps.

According to process conditions, the plc transmits the setpoint to the inverter.

All motors are equipped with an overload protection.

Solid state relays heat each extruder zone and spinning beam.

Each extruder zone and the spinning beam represent an independent control loop.

 

Take-up section:

The inverter unit is a processor-controlled static frequency inverter for powering the 3-phase motors.

All inverter units in a position cabinet are supplied with approx 570v dc from a common rectifier.

 

Heating system:

The heating unit rhu is processor-controlled.

The power supply is taken straight from 3-phase 380/400v which powers the cabinet.

The inductor is fitted inside the draw roll.

The rhu switches the current on and off in this inductor. While current flows, a voltage is inducted into the

Rotating draw roll.

This sets up a short-circuit current in the draw roll, thereby heating the roll unit.

 

2. Machines m27/ 28 / 30 year 1998:

For 3 fdy spinning lines each with 2 positions, and each position with 4 ends

Product:  fdy-yarn on bobbins

Raw material:  pp, dried filament grade chips

Yarn count range:  150 – 400 dtex

Winder speed for target:  4000 m/min

 

Machine technical data:

Position gauge:  1000 mm

Spinning pump capacity:  4x7.5 ccm/rev

Spinneret size diameter:  95 mm

Quench width:  470 mm

Quench length:  1200 mm

Number of spin-finish pumps per position:  2

Capacity of spin-finish pump:  4x0.16 ccm/rev + 4x0,05 ccm/rev

Number of winders/position:  1

Type of winder:  riemat a6-094

Number of packages/winder:  4

Maximum package diameter:  420 mm

Package stroke:  190 mm

Package weight at 280 mm package diameter:  approx. 6.2 kg

 

Detailed technical specifications:

 

1 extruder type e1. 60-30m

-nominal extruder capacity:  max 80 kg/h for pp

-screw diameter:  65 mm

-l/d ratio: 30

-barrel with:

                electrical ceramic heaters

                7 heating zones, each zone equipped with one 2xpt100

                heating zone capacity approx. 22 kw

                inlet zone, water cooled

                nozzle for nitrogen purge

                insulation

-screw with torpedo mixing head

-reduction gear, including belt transmission to motor

-dc motor, rated power approx. 22kw

-extruder frame

 

1 extruder measuring head, electrically heated:

-measuring head comprising:

                coarse filter

                insulation

-double pt100, one each for melt and dowtherm vapour temperature

-pressure sensors for melt pressure, one in front and one behind the coarse filter

 

1 melt distribution system, dowtherm vapour heated:

Melt distribution system comprising:

                main product pipe between extruder, measuring head and melt distributor.

 

1 riebeam bottom loading spinning beam:

-beam comprising:

                welded-in pump blocks with bolted pump adapter plate

                silumin insulation blocks

                melt distribution pipes with polished inner surfaces

                efficient vapour heating on all sides of spin pumps

                optimized heat condustion to the spinnerets

                1 freezing valve upstream of each spinpump

                2 pressure sensors for measuring the melt pressure in front and behind the spinpump

                (2 per line)

                heating box, completely insulated

                heating by dowtherm vapour

                1 double pt100 for measuring and controlling the heating box temperature

Designed as follows:

-bottom loading of rieter quickfit spinpacks

-design temperature 320°c

-maximum allowable working pressure: 300 bar for melt pipe and 2.57 bar for jacket

 

Dowtherm evaporator and components for heating system:

-electrically heated, total capacity approx 18 kw

-shut-off valves

-drainage valves

-dry protection sensor

-magnetic controlled

-level gauge

-vent system on top of measuring head.

 

Poy spin packs, type rieter quickfit:

Max pressure in the spinpack:  350 bar

Design temperature:  320 °c

Spinneret outside dimensions:  95 mm

Bottom loading design

Bayonet locking, insert and tighten by turning 90°

Self sealing system

Sand or metal powder filtration, 3 cm filling depth

Wire mesh filters

 

Spin pumps with motors and gears:

Gear pumps, 4-fold

Capacity 4 x 7.5 ccm/rev

Each spin pump system comprising

                individual drive motor with flange connection to the reduction gear

                hollow gear shaft for installation of spin pump shaft

                shaft with shear pin protection

                reduction ratio:  1:80

                pump speed:  8-30 rev/min

                motor type:  synchronous ac-motor

                rated power:  500w at 50 cps

 

Quench air cabinets bsk 470/1200

Each cabinet comprising:

-rigid cabinet made from welded sheet metal, painted, side walls made from alu sheet metal

-air rectifier consisting of different layers of perforated metal sheets, rectifiers removable to the front for cleaning.

-1 perforated hinged door

-air inlet duct flanged with counter flange, comprising air flow regulating flaps

-interfloor filament duct, length 2000 mm

-alu chutes for start-up

-nozzles for connection of differential pressure gauge.

 

Spinning vapour exhausts:

-exhaust hood per spinning position for removal of spinning vapour

-hood designed as follows:

                made from stainless steel

                air flow regulation flap

                hood removable for cleaning

 

Take-up frames, type riedraw 1:

Welded steel frame, housing all drawrolls, compressed air supply pipes for the aspirator units and the yarn waste pipes within the fdy take-up unit.

Per position:

                4 inlet yarn guides

                2 spin finish application nozzles per end

                1 yarn cutter / aspirator unit

                2 spin finish pump

                4 centring yarn guides

                4 pre-intermingling jets

                4 intermingling units

                1 additional operator panel between duo1 and duo 2.

                rolls as described further

                1 automatic winder riemat a6-094

 

Drawrolls:

Mono 1 with 1 rievap 32 dual shell drawroll, type j7/32-40, ot40

Speedrange:  750 to 4000 mpm

Roll diameter:  190 mm

Working width:  250 mm

Temperature range:  45-250°c

And 1 bearing separator roll, type srd60

Hard chromium plated

 

Duo 1 with 2 rievap 32 dual shell drawroll, type j7/32-60, ot40

Speedrange:  1000 to 6000 mpm

Roll diameter:  190 mm

Working width:  250 mm

Temperature range:  45-250°c

 

Duo 2 with 2 rievap 32 dual shell drawroll, type j7/32-60, ot40

Speedrange:  1000 to 6000 mpm

Roll diameter:  190 mm

Working width:  250 mm

Temperature range:  45-250°c

 

Duo 3 with 2 cold draw roll units each type j7/45-55

Speedrange:  1800 to 5500 mpm

Roll diameter:  150 mm

Working width:  180 mm

 

Automatic and wasteless winder riemat a6-094:

Spindle driven

Number of ends per winder:  4 ends

Yarn count range:  15 to 1000 dtex

Take up speed:  2500 to 5500 m/min

Chuck length:  900 mm

 

190 mm stroke, 420 mm outside package diameter

Package volume:  24.7 dm³

Tube bore:  94 ± 0.2 mm

Tube outside diameter:  106 ± 0.4 mm

Tube length:  225 ± 0.5 mm

 

Compressed air distribution station:

Mobile aspirator guns with hoses

Electrical control equipment

For electrical power

                general : 3 x 380v/50hz plus ground wire

Euro-standard: 3x400v 50 or 60hz plus ground wire

Maximum voltage variation ±10% measured at terminals of cabinets

                maximum frequency variation: ±2%

 

Process control system (cif):

Fully integrated control system to control and monitor the entire spinning line.

The central monitoring unit si linked to the plc of the spinning section and the plcs of each spinning position.

 

Drive and heater control:

Spinning section.

Speed adjustment for the extruder motor is done via a dc-convertor.

To achieve a constant pressure at the extruder outlet, the output of the pressure controller is transmitted to the dc-converter to adjust the extruder speed.

The feedback of the actual extruder speed is done by a tacho generator mounted on the extruder motor.

One common frequency inverter supplies the synchronous ac motors for the spin pumps.

According to process conditions, the plc transmits the setpoint to the inverter.

All motors are equipped with an overload protection.

Solid state relays heat each extruder zone and spinning beam.

Each extruder zone and the spinning beam represent an independent control loop.

 

Take-up section:

The inverter unit is a processor-controlled static frequency inverter for powering the 3-phase motors.

All inverter units in a position cabinet are supplied with approx 570v dc from a common rectifier.

 

Heating system:

The heating unit rhu is processor-controlled.

The power supply is taken straight from 3-phase 380/400v which powers the cabinet.

The inductor is fitted inside the draw roll.

The rhu switches the current on and off in this inductor.

While current flows, a voltage is inducted into the rotating draw roll.

This sets up a short-circuit current in the draw roll, thereby heating the roll unit.

 

HOURLY PRODUCTION:

FOR 150 DENIER @ 3500 MPM WINDER SPEED, THE HOURLY PRODUCTION IS 3.5 KG/BOBBIN.

AS THERE IS 4 ENDS PER POSITION, THIS MEANS 14 KG/HOUR/POSITION

M26/39 ARE OF 2 + 4 POSITIONS; HENCE M26 = 28 KG/HOUR AND M39 = 56 KG/HOUR

M27/28/30 ARE OF 2 POSITIONS EACH, HENCE 28 KG/HOUR EACH.

(AS PER OUR PEOPLE AT THE EXTRUSION PLANT, THEY WERE RUNNING TRIALS TO PRODUCE THE 150 DENIER @ 4000 MPM WINDER SPEED)

 

FOR 300 DENIER @ 3600 MPM WINDER SPEED, THE HOURLY PRODUCTION IS 7.2 KG/BOBBIN.

AS THERE IS 4 ENDS PER POSITION, THIS MEANS 28.8 KG/HOUR/POSITION

M26/39 ARE OF 2 + 4 POSITIONS; HENCE M26 = 57.6 KG/HOUR AND M39 = 115.2 KG/HOUR

M27/28/30 ARE OF 2 POSITIONS EACH, HENCE 57.6 KG/HOUR EACH.

 

FOR 600 DENIER @ 2200 MPM WINDER SPEED, (SPEED LIMITATION DUE TO EXTRUDER CAPACITY) THE HOURLY PRODUCTION IS 8.8 KG/BOBBIN.

AS THERE IS 4 ENDS PER POSITION, THIS MEANS 35.2 KG/HOUR/POSITION

M26/39 ARE OF 2 + 4 POSITIONS; HENCE M26 = 70.4 KG/HOUR AND M39 = 140.8 KG/HOUR

M27/28/30 ARE OF 2 POSITIONS EACH, HENCE 70.4 KG/HOUR EACH.

 

MACHINE HAS BEEN PARTIALLY DISASSEMBLED (EXTRUDERS AND SPINBEAMS HAVE BEEN TAKEN DOWN TO GROUNDFLOOR) REST OF THE EQUIPMENT STILL TO BE DISASSEMBLED

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REFERENCE NUMBER: T-6843 SPINNBAU NONWOVEN LINE, YEAR 1994 BRAND: SPINNBAU SHORT DESCRIPTION: NONWOVEN LINE YEAR: 1994 NONWOVEN LINE CONSISTING OF 1. CARD FEEDING: CARD FEEDING R&S, NEW, IN 2500mm WORKING WIDTH, CONSISTING OF: ONE R&S MATERIAL BIN IN 2500mm WORKING WIDTH, 600mm DEPTH AND A COMPLETE HEIGHT OF 2500mm, WITH TOP AND BOTTOM WINDOW AT BOTH SIDES, FILLING LEVEL CONTROLLED BY IN HEIGHT ADJUSTABLE INFRARED DEVICES. ONE DOOR AT THE BACKSIDE FOR CLEANING, LOCKED BY SECURITY SWITCHES. THE VITIATED AIR ESCAPES THROUGH THE PERFORATED SHEETMETAL AT THE TOP. THESE AREAS ARE COMPLETELY COVERED, THE OUTGOING AIR CAN BE FILTERED BY AN EXCISTING FILTERSTATION OR OPTIONALLY BY FILTERBAGS, 2 DELIVERY ROLLERS. ONE R & S CHUTE FEEDER IN 2500mm WORKING WIDTH CONSISTING OF: ONE OPENING ROLLER DIAMETER 450mm, ONE VIBRATION CHUTE, FIBRELEVEL CONTROLLED BY ULTRASONIC, CHUTE ADJUSTABLE OVER TOOTH RAILS IN DEPTH FROM 80 TO 240mm, TWO DRAWING OFF ROLLERS, ONE FEEDING TABLE WITH TRANSILON BELT, PREPARED FOR SERVOLAP. DRIVES: DELIVERY ROLLERS: AC -GEARBOXMOTOR 0.55 KW, FC OPENING ROLLER: AC-MOTOR 2.2 KW VIBRATION: AC-GEARBOXMOTOR, 0.55 KW, FC FEEDING TABLE: AC-GEARBOXMOTOR, 0.55 KW, FC 2. CARDING; ONE SPINNBAU DOUBLE DOFFER CARD, IN 2500mm WORKING WIDTH, YEAR 1994: CARD, FOLLOWING EQUIPPED: 1 CYLINDER FEEDING DEVICE WITH FEED PLATE: 1 FEED ROLLER DIAMETER 159mm 1 LICKER-IN DIAMETER 292mm PRE-OPENING: 1 BREAST DIAMETER 412mm 1/1 WORKER/STRIPPER DIAMETER 213/118mm 1 INTERMETE ROLLER DIAMETER 412mm CARD: 1 MAIN CYLINDER DIAMETER 1500mm 5/5 WORKERS/STRIPPERS DIAMETER 213/118mm 1 DOFFER, TOP DIAMETER 550mm 1 DOFFER, BOTTOM DIAMETER 550mm 2 CONDENSING ROLLERS TOP DIAMETER 292mm TOP DRAWING OFF DEVICE, NEW: 1 DRAWING OFF ROLLER/WIRED DIAMETER 159mm 1 DRAWING OFF ROLLER/STEEL RUBBER: DIAMETER 159mm 1 CLEANING ROLLER WITH INTEGRATED ELECTRONIC, WHEN DIAMETER OF CLEANING IS GETTING BIGGER, CARD WILL STOP. BOTTOM DRAWING OFF DEVICE, NEW: 1 DRAWING OFF ROLLER/WIRED DIAMETER 159mm 1 DRAWING OFF ROLLER/STEEL RUBBER: DIAMETER 159mm 1 CLEANING ROLLER WITH INTEGRATED ELECTRONIC, WHEN DIAMETER OF CLEANING IS GETTING BIGGER, CARD WILL STOP. DRAWING OFF TABLES: TOP TRANSILON BELT BOTTOM: TRANSILON BELT COVERS: THE CARD HAS COVERS TO CLAP UP AND DOWN (SECURED WHEN CLAPPED UP), THE SIDES ARE FULLY COVERED AND ELECTRONICALLY LOCKED. RIGID WIRE: ONE COMPLETE SET OF RIGID WIRE, MOUNTED, FOR FIBRES 1.5 DTEX - 17 DTEX, CAPACITY UP TO 800 KG/H ELECTRIC: VOLTAGE: ~400 V AC, 3 PHASES CONTROL VOLTAGE: ~220 V AC, =24V DC FREQUENCY: 50 Hz COLOUR: MACHINE: RAL 5015/ 9001 (IF YOU LIKE WE CAN CHANGE) CONTROL CABINET: RAL 7032, GREY SWITCH BOARD: RAL 7032, GREY ELECTRICAL DRIVES: FEED ROLLER: 1 AC GEARBOXMOTOR, FREQUENCY CONTROLLED LICKER-IN: MECHANICAL FROM BREAST BREAST: 1 AC GEARBOXMOTOR, FREQUENCY CONTROLLED WORKERS BREAST: MECHANICALLY FROM BREAST INTERMEDIATE ROLLER: MECHANICALLY FROM MAINSWIFT MAIN SWIFT: 1 AC-MOTOR FREQUENCY CONTROLLED WORKERS: 1 AC GEARBOXMOTOR, FREQUENCY CONTROLLED DOFFERS: 2 AC GEARBOXMOTORS. FREQUENCY CONTROLLED CONDENSING ROLLERS: 1 AC GEARBOXMOTORS. FREQUENCY CONTROLLED DRAWING-OFF DEVICES: 2 AC GEARBOXMOTORS. FREQUENCY CONTROLLED DRAWING-OFF TABLES: 2 AC GEARBOXMOTORS, FREQUENCY CONTROLLED SWITCHBOARDS AND CONTROLS: SWITCHBOARDS RITTAL SERIES, COMPLETE WIRED. SWITCHBOARDS WITHOUT COOLING DEVICES. CONTROL CABINET OPERATION WITH COLOURED SCREEN, FITTED IN CONTROL CABINET OPERATED BY SIEMENS SPS S7-300 1 SET OF CABLE MATERIAL: FOR 20 MTR LENGTH BETWEEN MACHINERY AND SWITCHBOARD WITHOUT INSTALLATION MATERIAL ERECTION AND STARTING UP: IS NOT INCLUDED, SHOULD BE MADE BY US FOUNDATION: ONE FOUNDATION IN 750mm HEIGHT, WITH SIDEWALKS AROUND, TWO STEPS ON EACH SIDE. SUCTION: CONNECTION FOR THE DOFFER AND TOP OF CARD 3. CROSSLAPPING, NEW: ONE REISKY & SCHLESE CROSSLAPPER, TYPE RS 100 IN 2500mm WORKING WIDTH (BELT WIDTH 2800mm) AND 2500mm LAPPING WIDTH (BELT WIDTH 2700mm) MAX INFEEDING SPEED: 100 MTR/MIN, DELIVERY SPEED OF DRAWING OFF TABLE: FROM 0 TO 20 MTR/MIN, CONSISTING OF: ONE FEEDING TABLE IN 1000mm LENGTH MOUNTED IN IT'S OWN FRAME, ADJUSTABLE IN THE HEIGHT ACCORDING TO THE DOFFER, FURTHER THE COMPLETE FEEDING TABLE CAN BE MOVED UP IF THE DOFFER HAS TO BE DRAWN BACK. THE CROSSLAPPER ITSELF GUIDES THE WEB FROM THE INFEED DOWN TO THE OUTLET BETWEEN THE CONVEYORS, WHICH HAVE ANTISTATIC PROPERTIES. THE TENSION AND THE DISTANCES BETWEEN THEM CAN BE ADJUSTED ACCORDING TO THE DIFFERENT FIBRES. THE CONVEYORS ARE EQUIPPED WITH AUTOMATIC EDGE GUIDES, SO THAT THEY ARE RUNNING IN THE CENTRE. THE LAID WEB IS COVERED BY THEM. THE SERVO- DRIVES ARE RESPONSIBLE FOR THE PERFECT SYNCHRONISATION AND THE EXACT REVERSAL OF THE CARRIERS. THE SWITCHBOARD IS EQUIPPED WITH A COULOURED TOUCHSCREEEN, WHERE ALL NECESSARY PARAMETERS CAN BE PROGRAMMED, ALSO DIFFERENT CURVES FOR STORING THE WEB DURING REVERSALS. DRIVES: FEED TABLE: AC-SERVO-MOTOR BELT 1: AC-SERVO-MOTOR BELT 2: AC-SERVO-MOTOR TOP CARRIER: AC-SERVO-MOTOR BOTTOM CARRIER: AC-SERVO-MOTOR DRAWING OFF TABLE: AC-SERVO-MOTOR HEIGHT DRAWING OFF TABLE LEFT: AC-LINEARMOTOR HEIGHT DRAWING OFF TABLE RIGHT: AC-LINEARMOTOR OPERATION: BY COLOURED TOUCHSCREEN, SIEMENS IN CONTROL CABINET OF CARD. PARAMETERS: MANUEL / INLINE INFEED SPEED DRAFT (INFEED SPEED/LAYING SPEED) NUMBER OF LAPS LAPPING WIDTH FROM MIDDLE TO THE LEFT AND TO THE RIGHT DRAWING OFF SPEED AUTOMATICALLY SHOWN DEPENDING ON LAYERS DARWING OFF TABLE HEIGHT LEFT / RIGHT LAYING SPEED RECEIPES FAULT SHOWING SWITCHBOARD AND ELECTRONIC DEVICES: SWITCH BOAD RITTAL, COMPLETE WIRED. SWITCHBOARD WITHOUT COOLING DEVICE. CONTROL PANNEL RITTAL. CONTROLLED BY S7 SIEMENS 10000mm OF CABLES BETWEEN SWITHBOARD AND MACHINE/CONTROLPANEL QUANTITY: 1 Learn More

REFERENCE NUMBER: T-1207

MONTI TYPE CA 2-989 MODEL 12-148-1 AUTOMATIC SEWING LINE, WIDTH 2000mm, YEAR 2001

 

MONTI TYPE CA 2-989 MODEL 12-148-1 AUTOMATIC SEWING LINE

WIDTH 2000mm

FABRIC FEEDING FOLD-ROLL-SMALL ROLL (WITH DIAMETER 500mm MAX)

FABRIC EXIT: BIG ROLL (DIAMETER 1800mm MAX)

WINDING SPEED: 150 MT/MIN. ENTRANCE

 

QUANTITY: 1

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REFERENCE NUMBER: J-2640
DYEING AND FINISHING PLANT FOR SALE

ITEM 001
THIES SAMPLE DYEING MACHINE
MODEL: MINISOFT SAMPLE
CAPACITY: 50 KGS
YEAR: 1999
MICROPROCESSOR CONTROLLED
VOLTAGE: 460 VOLTS, 3-PHASE, 60 Hz
SINGLE ADD TANK WITH MIXER
HEAT EXCHANGER
ALL PUMPS AND MOTORS
LOADING REEL AND FABRIC EXIT PLAITOR
QUANTITY: 1

ITEM 002
THIES DYEING MACHINE
MODEL ECOSOFT PLUS
3 PORT SPLIT/SPLIT
CAPACITY: 900 KGS
YEAR: 1999
MICROPROCESSOR CONTROLLED
VOLTAGE: 460 VOLTS, 3-PHASE, 60 Hz
SINGLE ADD TANK WITH MIXER
HEAT EXCHANGER
ALL PUMPS AND MOTORS
LOADING REEL AND FABRIC EXIT PLAITOR
QUANTITY: 1

ITEM 003
THIES DYEING MACHINE
MODEL: ECOSOFT PLUS
2 PORT SPLIT/SPLIT
CAPACITY: 600 KGS
YEAR: 1999
MICROPROCESSOR CONTROL
VOLTAGE: 460 VOLTS, 3-PHASE, 60 Hz
SINGLE ADD TANK WITH MIXER
HEAT EXCHANGER
ALL PUMPS AND MOTORS
LOADING REEL AND FABRIC EXIT PLAITOR
QUANTITY: 1

ITEM 004
THIES DYEING MACHINE
MODEL ECOSOFT PLUS
1 PORT SPLIT/SPLIT
CAPACITY: 300 KGS
YEAR: 1999
MICROPROCESSOR CONTROLLED
VOLTAGE: A460 VOLTS, 3-PHASE, 60 Hz
SINGLE ADD TANK WITH MIXER
HEAT EXCHANGER
ALL PUMPS AND MOTORS
LOADING REEL AND FABRIC EXIT PLAITOR
QUANTITY: 1

ITEM 005
GASTON COUNTY DYEING MACHINE
MODEL: AQUAFLOW
2 PORT
CAPACITY; 250 KGS
YEAR: 1987
MICROPROCESSOR CONTROLLED
VOLTAGE: 460 VOLTS, 3-PHASE, 60 Hz
SINGLE ADD TANK WITH MIXER
HEAT EXCHANGER
ALL PUMPS AND MOTORS
LOADING AND UNLOADING REEL
QUANTITY: 1

ITEM 006
THIES DYEING MACHINE
MODEL: SOFT TRD
2 TUBE
CAPACITY: 700 KGS
YEAR: 1999
MICROPROCESSOR CONTROLLED
VOLTAGE: 460 VOLTS, 3-PHASE, 60 Hz
SINGLE ADD TANK WITH MIXER
HEAT EXCHANGER
ALL PUMPS AND MOTORS
LOADING REEL AND FABRIC EXIT PLAITOR
QUANTITY: 1

ITEM 007 (also our J-2647)
LAFER OPEN WIDTH COMPACTOR MACHINE
MODEL: KSA 500 2400/2200
YEAR: 1998
LAFER TEXEN CONTROLS
VOLTAGE: 480 VOLTS, 3-PHASE, 60 Hz
COMPOSED OF:
• TENSION BAR ENTRY TO LATTICE ROLL GUIDER
• OPERATOR’S PLATFORM
• PUP TENTER WITH KNIT ENTRY, VERTICAL PIN CHAIN, WITH PLATE GUIDES, RAIL OPENING, PINNING BRUSHES, PINS ONLY, WITH SUPPORT SECTION FOR THE FABRIC IN THE CENTER, AT 10’ THERE IS A STEAMING SECTION, TOTAL LENGTH OF THE TENTER IS 30’, WITH AUTOMATIC LUBRICATION FOR THE CHAIN
• KSA 500 COMPACTOR BENCH WITH TEXEN CONTROLS
• TENSIONLESS FABRIC CONVEYOR
• PLAITOR AND FABRIC SCRAY WITH OPTICAL LOAD SENSOR
• INLINE INSPECTION BATCHER MACHINE, WITHH A BACK LIGHTED BOARD, MANUAL CUT
• SCALE TO WEIGHT THE FABRIC
QUANTITY: 1

ITEM 008 (also our J-2648)
SANTEX TUBULAR 4-ROLL EXTRACTION PAD
MODEL: SANTASTRETCH PLUS 140
YEAR: 1998
COMPOSED OF TURNTABLE, DETWISTER, TUBULAR 4-ROLL PAD WITH WET SPREADERS, PLAITOR
WITH ADDITION TANKS FOR SOFTENER
REEL FABRIC PLAITOR EXIT
VOLTAGE: 460 VOLTS, 3-PHASE, 60 Hz
QUANTITY: 1

ITEM 009
SANTEX CONVEYOR DRYER FOR OPEN WIDTH AND TUBULAR FABRIC
MODEL: SANTASHRINK 4/5240
YEAR: 1998
SANTEX CONTROLS
VOLTAGE: 460 VOLTS, 3-PHASE, 60 Hz
COMPOSED OF:
• TENSION BAR ENTRY TO LATTICE ROLL GUIDER TO
• (2) SANTEX 2-ROLL PADS, RUBBER OVER RUBBER, 102” WIDE x 12” DIAMETER, STAINLESS STEEL PAN, 10-TON PAD, SWING-AWAY PAN, TENSION BAR WITH 2 STAINLESS STEEL MIXING TANKS, 75 GALLONS EACH
• DRIVEN SCROLL ROLLS WITH EDGE GUIDE CONTROL, WIDTH 95”
• OPERATOR’S PLATFORM
• PUP TENTER WITH KNIT ENTRY 45°, YEAR 1998, VERTICAL PIN CHAIN, 30’ LONG WITH TANDEMATIC PLATE GUIDES, RAIL GUIDES, PINNING BRUSHES, GUIDE SUPPORT FOR THE FABRIC, FABRIC CONVEYOR TO ENTER BOTH TUBULAR OR OPEN WIDTH FABRIC TO
• CONVEYOR DRYER 100” WIDE, 5 ZONES, 3-PASS WITH MAXON BURNERS, 5 CIRCULATING FANS TO CONVEYOR BELT TO PLAITOR
• ALL MOTORS AND SANTEX CONTROLS AND MONITORS
QUANTITY: 1

ITEM 010
SANTEX AG TUBULAR COMPACTOR MACHINE
MODEL: SANTASPREAD 140
YEAR: 1998
SANTEX CONTROLS
VOLTAGE: 460 VOLTS, 3-PHASE, 60 Hz
COMPOSED OF:
• TENSIONS BAR ENTRY
• OPERATOR’S PLATFORM
• TENSION DEVICE
• DRIVEN SPREADER BARS
• STEAMING DEVICE
• TUBULAR COMPACTING BENCH
• FELT BLANKET ONTO THE CONVEYOR BELT
• PRECISION PLAITOR
• TABELTOP ELECTRONIC SCALE
QUANTITY: 1

ITEM 011
COMET NAPPER
MODEL: PEGSO-X4
YEAR: 1998
VOLTAGE: 480 VOLTS, 3-PHASE, 60 Hz
24 ROLLS WITH TURNING BARS FOR TUBULAR 90” WIDE
XYCOM CONTROLS
12-BAG COLLECTION SYSTEM AND PLAITOR
YEAR: 1996
QUANTITY: 1

ITEM 012
STENTEX TENTER FRAME
MODEL: STENTOTHERM 3300
YEAR: 1999
STENTEX CONTROLS
VOLTAGE: 480 VOLTS, 3-PHASE, 60 Hz
COMPOSED OF:
• TENSION ENTRY TO TEXT-STAR TYPE GUIDER TO 2 ROLL PAD
• ADDITION TANK TOP SCRAY PAD TO TEXT-STAR TYPE GUIDER
• TWO ROLL PAD R/R 10 TON
• OPERATOR’S PLATFORM
• WORKING WIDTH 1800mm
• HORIZONTAL PIN CHAIN, KNIT ENTRY
• TANDEMATIC SPLITLEVEL DECURLERS
• OVERFEED
• PINNING BRUSHES
• STEAM BOX
• RAIL GUIDERS, 20 FEET ENTRY, 8 ZONES
• 80 FEET HOUSING
• SCREEN MONITORS
• GAS FIRED, MAXON OVEPAK 408 BURNERS
• HONEYWELL CONTROLS
• 3 FEET COOLING ZONE
• 2 COOLING CANS, SELVEDGE TRIMMERS
• PLIATOR, SCRAY
• ZONE IN LINE INSPECTION BATCHER
QUANTITY: 1

ITEM 013
ZIMMER ROTARY SCREEN PRINTING MACHINE
MODEL: R92-S153
YEAR: 1993
COMPOSED OF:
• TENSION BAR SKY ENTRY
• SCRAY
• CORINO BRUSH
• CORINO PRINT GUIDER
• ZIMMER PRINTER, 8 COLOR, 86” BLANEKT
• PRINT CONVEYOR DRYER, 30’ LONG, 3-ZONE, GAS FIRED
VOLTAGE: 460 VOLTS, 3-PHASE, 60 Hz
QUANTITY: 1

ITEM 014
SAFETY SWITCH BULLET NOSE SLITTER
MODEL: CUTTING
WITH REEL FABRIC PLIATOR
VOLTAGE: 460 VOLTS, 3-PHASE, 60 Hz
QUANTITY: 1

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REFERENCE NUMBER: M-7478
SIZING MACHINE 
MAKE: BENNINGER ZELL 
MODEL: A0015462 
YEAR: 1999 
SECTIONAL WARPING MACHINE 
MAKE: TECHMECH 
MODEL: SERVO TECH-130 
YEAR: 2013 
QUANTITY: 2

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REFERENCE NUMBER: Y-2075 SPINNBAU DOUBLE DOFFER NON-WOVEN CARD 2500mm RECONDITIONED CARD SPECIFICATION: 2500mm WORKING WIDTH DISH FEEF ARRANGEMENT WITH FEED ROLLER 159mm 1 LICKER-IN 292mm 1 BREAST 412mm WITH 1 WORKER 213mm AN 1 STRIPPER 105mm 1 TRANSFER 412mm 1 SWIFT 1500mm WITH 6 WORKERS 213mm AND 6 STRIPPERS 105mm 1 TOP DOFFER 500mm 1 BOTTOM DOFFER 550mm 2 BOTTOM RANDOMISER ROLLERS 292mm 2 BOTTOM RANDOMISER ROLLERS 292mm TOP DOFFER DOFFING ROLLER SYSTEM 2 ROLLER 105mm AND 105mm CARD MOUNTED ON RAILS WITH PLATFORM SPINNBAU GUARDING SYSTEM FITTED WITH THE FOLLOWING NEW EQUIPMENT: NEW HIGH CAPACITY HOPPER FEEDER WITH CHUTE DELIVERY ELECTRONIC WEIGHT SYSTEM NEW AC INVERTER DRIVES SYSTEM WITH TOUCH SCREEN CONTROL NEW AC GEARED MOTOR UNITS NEW DRIVE BELTS AS REQUIRED NEW SAFETY CIRCUIT, E-STOPS AND GUARD INTERLOCKS HOPPER FEEDER WITH CHUTE DELIVERY 2500mm WIDE 1500mm FEEDER CONVEYOR PVC WITH WOOD LATHS WITH GEARED MOTOR DRIVE INCLINED SPIKED LATTICE PVC WITH WOOD LATHS WITH GEARED MOTOR DRIVE LEVELLING ROLLER WITH GEARED MOTOR DRIVE STRIPPING ROLLER WITH GEARED MOTOR DRIVE VOLUMETRIC CHUTE DELIVERY VIBRATING BACKPLATE WITH GEARED MOTOR DRIVE CHUTE THICKNESS ADJUSTABLE DELIVERY ROLLERS TO BE DRIVEN FROM CARD FEED SHEET ELECTRICAL CONTROLS WITH VARIABLE SPEED DRIVE TO SPIKED LATTICE, OR STRIPPING ROLLERS AND VIBRATING BACKPLATE QUANTITY: 1 Learn More

REFERENCE NUMBER: M-5300 (131342BVGT12UF) L UNDER PAD PRODUCTION LINE UNDER PAD PRODUCTION LINE MODEL: 100CD PRODUCTS TO BE PRODUCED: 3 SIZES OF DISPOSABLE UNDER PAD (SIZE: 600x900mm, 600x600mm, 600x400mm) MECHANICAL DRIVING SYSTEM WITH INVERTER CONTROL PRODUCT STRUCTURE: FLUFF +SAP; TOP TISSUE; BOTTOM TISSUE; TOP SHEET; BACK SHEET QUANTITY AVAILABLE: 1 Learn More

REFERENCE NUMBER: L-4955
BRAND: BENNINGER
MODEL: SIZETEC
TYPE: BB-S/ZT4/4TKD
YEAR: 1994

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REFERENCE NUMBER: T-6926 PICANOL AIR JET TERRY LOOMS, YEAR 1978 TO 2001, JACQUARD ITEM 001 AIR JET JACQUARD TERRY LOOMS MOD GUNNE TERRY PLUS H 2600 AIR PRESSURE 8 ATM YEAR OF CONSTRUCTION 2001 6 COLORS 6 FEEDER IRO N6 PILE BEAM 1250 N 6 GROUND BEAM 1000 SEPARATE ROLLER FERBER MOD ES-64-36 YEAR 2001 DOUBLE JACQUARD STAUBLI CX 870 YEAR 2001 LOOM N1 1408 HOOKS LOOM N 4 2688 HOOKS QUANTITY: 2 ITEM 002 AIR JET JACQUARD TERRY LOOMS MOD PICANOL TERRY-6-J H 3400 AIR PRESSURE 8 ATM YEAR OF CONSTRUCTION 2003 6 COLORS 6 FEEDER IRO N9 PILE BEAM 1250 N9 GROUND BEAM 1000 SEPARATE ROLLER FERBER MOD ES-64-36 YEAR 2001 DOUBLE JACQUARD STAUBLI CX 870 YEAR 2003 LOOMS N 41-42-43 1664 HOOKS INSTALLED LOOM N 44 2216 HOOKS INSTALLED QUANTITY: 4 ITEM 003 AIR JET JACQUARD TERRY LOOMS MOD PICANOL TERRY-6-J H 2600+3400 AIR PRESSURE 8 ATM YEAR OF CONSTRUCTION 2004 6 COLORS 6 FEEDER IRO N2PILE BEAM 1250 N2GROUND BEAM 1000 H2600 N2PILE BEAM 1250 N2GROUND BEAM 1000 H3400 SEPARATE ROLLER FERBER MOD ES-64-36+ES63 YEAR 2001 DOUBLE JACQUARD STAUBLI CX 870 YEAR 2004 LOOM N45 2688 HOOKS LOOM N 46 1856 HOOKS QUANTITY: 2 ITEM 004 AIR JET JACQUARD TERRY LOOMS MOD PICANOL TERRY-6-J H 3600 AIR PRESSURE 8 ATM YEAR OF CONSTRUCTION 2007 6 COLORS 6 FEEDER IRO N6 PILE BEAM 1250 N6 GROUND BEAM 1000 SEPARATE ROLLER FERBER MOD ES-63+ES64 YEAR 2001 DOUBLE JACQUARD STAUBLI DX 80-F YEAR 2007 LOOM N47 1952 HOOKS LOOM N 48 2600 HOOKS QUANTITY: 2 ITEM 005 AIR JET LOOMS PICANOL MOD PICANOL OMNI-2-P H 3400 2 COL 6 CAMME FOR FLAT FABRIC DOBBY CAMS MOTION STAUBLI TYPE 1600 08-1995 2 FEEDER PICANOL 2231 AIR PRESSURE 8 ATM YEAR OF CONSTRUCTION 1995 N12 GROUND BEAM 1000 QUANTITY: 2 ITEM 006 GROUP BLOWING AND DUST ASPIRATOR MAGITEX X JACQUARD STAUBLI 49 MT MAGITEX X PICANOL LOOMS 53 MT QUANTITY: 2 ITEM 007 SPECIAL FORK LIFT FOR BEAM FERBER MOD BZ-S MAX LOADING 2700 KG MAX WIDTH BEAM 3900mm MAX DIAMETER BEAM 1250mm SPECIAL FORK LIFT FOR BEAM STIPI MOD TE MAX LOADING 1500 KG ITEM 008 KNOTTER STAUBLI TOPMATIC MOD TPM 210-PC CART FOR KNOTTER H 3600 KNOTTER ZELWEGER USTER TYPE UMM ITEM 009 TUFTING LOOM FOR BATHMATS PICKERING YEAR 1978 REED WIDTH 960mm CREEL 280 BOBBIN 400/300mm DIAMETER JUMBO BOBBIN 30 X 27 X 24 LOOM FOR VELVET BATH CARPET G.T SUPPLIES ENGENEERING LTD GB REED WIDTH 800mm CREEL 420 POSITION 40/28 DIAMETER 2 GROUP BLOWING AND DUST ASPIRATOR MAGITEX X MATS LOOM 52X2 MT ITEM 010 AIR COMPRESSOR BOGE MOD SF150 AIR PRESSURE 8 BAR POWER 110+4KW AIR PRODUCTION 18.40 MT3 X MINUTE YEAR 2006 AIR COMPRESSOR BOGE MOD S 75 AIR PRESSURE 8 BAR POWER 110+4KW AIR PRODUCTION 9.10 MT3 X MINUTE YEAR 1996 Learn More

T-2898 PP STAPLE FIBER PLANT, 6000 MTA, BRAND MOSTLY FLEISSNER , AUTEFA BALE PRESS
20 TONS PER DAY

PP STAPLE FIBER SYSTEM
6000 MTA (LINE-1+LINE-2)
EXTRUTION & SPINNING PACKAGE

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