Search results for: 'complete part'

M-6053 SPUNBOND PRODUCTION LINE, WORKING WIDTH 4040mm TO 4500mm

OFFER 001
SPUNBOND PRODUCTION LINE
WORKING WIDTH: 4040mm
WEIGHT: 130 TO 250 G/M2

OFFER 002
POLYMER CLEANING GROUP

OFFER 003
CRYSTALLIZING GROUP

OFFER 004
DRYING GROUP

OFFER 005
PNEUMATIC CONVEYING SYSTEM

OFFER 006
EXTRUDER HOPPER

OFFER 007
EXTRUDER

OFFER 008
FILTERING UNIT

OFFER 009
MELT TRANSFER LINE

OFFER 010
SPINNING BEAM

OFFER 011
SPINNING PACKS

OFFER 012
FILAMENTS QUENCHING SYSTEM

OFFER 013
FILAMENTS DRAWING AND DISTRIBUTION SYSTEM

OFFER 014
WEB FORMING CONVEYOR BELT

OFFER 015
CREEL FOR APPLICATION OF REINFORCING FILAMENTS

OFFER 016
PRE-NEEDLING MACHINE

OFFER 017
NEEDLING MACHINE

OFFER 018
THERMOSETTING UNIT

OFFER 019
OUTLET CALENDER

OFFER 020
FOULARD

OFFER 021
BINDER PREPARATION SYSTEM

OFFER 022
DRYER

OFFER 023
OUTLET CALENDER

OFFER 024
AUTOMATIC WINDER

OFFER 025
AIR COMPRESSORS (FOR FILAMENTS STRETCHING EJECTORS)

OFFER 026
DIATHERMIC OIL HEATING SYSTEM

OFFER 027
CHILLED WATER CIRCULATION AND GENERATION SYSTEM

OFFER 028
EQUIPMENT FOR CLEANING CYCLE, SPECIAL TOOLS

OFFER 029
FIBRE DUST RECOVERY SYSTEM

OFFER 030
EDGES RECOVERY SYSTEM

OFFER 031
SPINNING SECTION STEEL STRUCTURE

OFFER 032
DISTRIBUTION ELECTRIC CABINETS

OFFER 033
PROCESS ELECTRIC SYSTEM OF EXISTING MACHINES ACCORDING TO THE ACTUAL LAYOUT

OFFER 034
CABLES AND CABLING MATERIALS

QUANTITY: 1 LINE

REFERENCE NUMBER: M-3014

GRIBETZ COMPUTERIZED QUILTING MACHINE-MODEL G.I.1200 (BEIGE COLOR)-86 INCH

QUILTING MACHINE

COMPUTERIZED

GRIBETZ

TYPE/MODEL: GI2000

MACHINE SIZES: 86”

NEEDLE SPACING: 1×3×6

MACHINE WIRED: 220V 3PH 60HZ

AUX. TRANSFORMER:  V- PH- HZ-

NOTE: THE QUILTER INCLUDES

(3) COMPLETE BARS

(1) CLOTH TRAY

(2) THREAD RACKS (ONE ON THE TOP AND THE OTHER ON THE BOTTOM)

(1) CATWALK

(1) TRANSFORMER

(2) CIRCULAR KNIVES

(27) LOOPERS

(2) SERVO MOTORS (TOSHIBA)

(1) FOAM RACK

(1) FABRIC COMPENSATOR

(1) SPUHL ANDERSON PANEL CUTTER

WITH (1) CROSSCUT BLADE

WITHOUT CIRCULAR KNIFE TO CUT BORDER

PLATE INFO:

MODEL: PC 8

(1) CONTROL PANEL WHICH HAS (4) DRIVES

FIRST DRIVE: INDUSTRIAL INDEXING SYSTEMS INC.

PART NR: AMP 4301

MODEL: RA DRIVER-RAD 02-2062

SECOND DRIVE: INDUSTRIAL INDEXING SYSTEMS INC.

PART NR: AMP 4300

MODEL: RA DRIVER-RAD 02-2062

THIRD DRIVE: INDUSTRIAL INDEXING SYSTEMS INC.

PART NR: AMP 4300

MODEL: RA DRIVER-RAD 02-2061

FOURTH DRIVE: INDUSTRIAL INDEXING SYSTEMS INC.

PART NR: MSC-850

NOTE: THE MACHINE HAS A NEMATRON-OPTI TOUCH

QUANTITY: 1

L-1177 TRUTZSCHLER/RIETER COMPLETE SPINNING MILL

BLOW ROOM TRÜTZSCHLER

1 MONOTAMBOUR B4/1, YEAR 1989
1 MULTIMIXER MCM 6 /1200 YEAR 1997 + 1 CVT-4 / 1200 YEAR 1997
1 JOSSI THE VISION SHIELD FIBER DETECTOR EA-33-S YEAR 2002
1 DUSTEX DX 385 YEAR 1997
1 JOSSI THE SHIELD HIGH PERFORMANCE FIRE DETECTOR
TYPE D-11-250, YEAR 2005
3 TRÜTZSCHLER FAN
1 UNIMIX RIETER + ERM CLEANER RIETER
QUANTITY: 1

BLOW ROOM RIETER

2 ERM B 5/5 YEAR 1989
1 ERM B 5/5 YEAR 1987
1 ERM B 5/5 YEAR 1988
2 JOSSI FIRE DETECTOR D-11-250 YEAR 2005
1 JOSSI FIBRE DETECTOR EA-33-S, YEAR 2002
3 BALE PRESS RIETER B3/4S, YEAR 1990-1991
QUANTITY: 1

CARDS TRÜTZSCHLER DK-803, YEAR 1996/ 1997 (3) COILER KH 950-1200,
AUTOMATIC REVOLVER, FEEDING FBK-533
QUANTITY: 3

CARDS TRÜTZSCHLER DK-903, YEAR 2002/2003 (1) COILER KH 600-1200, (2) COILER KH 450-1200
AUTOMATIC REVOLVER, FEEDING DKF
QUANTITY: 3

DRAWING FRAME TRÜTZSCHLER HSR-1000X2 , YEAR 2003, 1 DELIVERY 18” (450X1000), CREEL 8 CANS,
SLIVER MONITOR, AUTOLEVELLER
QUANTITY: 2

2 ROVING FRAME SIMPLEX ZINZER 670, YEAR 2003, DRAFT PK 1500, 120 SPINDLES,
CAPACITY BOBBIN 16”X6”, DRIVER CREEL, COLLECTIVE ASPIRATION,
INDIVIDUAL BLOWER ELECTRO-JET
2 AUTOMATIC TRANSPORT INSTALLATION FOR BOBBINS ELECTRO-JET
FOR 8 RING SPINNING FRAME OF 1.200 SPINDLES, YEAR 2003
QUANTITY: 1

5 RING SPINNING FRAME ZINZER RM 351, YEAR 2002 (4), YEAR 2003 (1), 1200 SPINDLES,
GAUGE 70 MM
DRAFT PK 2500, RING 42 MM, TUBE 220 MM, COWEMAT, COLLECTIVE ASPIRATION, INDIVIDUAL BLOWER
ELECTRO-JET WITH AUTOMATIC UNLOADING, TOTAL LENGTH 47 M

4 WINDER SCHLAFHORST 338 RM, 2 X YEAR 2002, COLOUR GREEN, 2 X YEAR 2003, COLOUR WHITE, 60 POSITIONS
MAGAZINE FEEDING 6 TUBES, 2 ROBOTS, WAXING, AUTOMATIC CONE CHANGE, TK-840,
CLEARER LOEPFE, DELIVERY 4.20 X 6”, INDIVIDUAL BLOWER
QUANTITY: 1

1 AUTOCORO SCHLAFHORST SE-11 ACO-288, YEAR 2001, 216 ROTORS, INFORMATOR,
DELIVERY CYLINDRICAL SLUBIER PINTER, ROTOR Ø 28-36-40 MM , ROLLERS B-174, CLEARERS COROLAB,
WAXING, 2 ROBOTS CONE CHANGE ROBOTS PIECERS
QUANTITY: 1

1 AUTOCORO SCHLAFHORST SE-9, 216 ROTORS, 2 ROBOTS, WAXING, COROLAB
INFORMATOR, YEAR 1998
QUANTITY: 1

1 INSTALLATION LTG, YEAR 2003, 5 PARTS, WASTE COLLECTING, AIR SYSTEM
1 INSTALLATION LTG, YEAR 2003, 3 PARTS, WASTE COLLECTING, AIR SYSTEM
1 INSTALLATION LTG, YEAR 2003, 5 PARTS, WASTE COLLECTING, CARDING FILTRATION

- POWER 380V/50HZ
- CONDITION COMPLETED
QUANTITY: 1

RIETER SPINNING COMBING PLANT

BLOW ROOM RIETER
UNIFLOC RIETER, A1/2, YEAR 2000
UNIMIX RIETER , B7/3, YEAR 2000
UNILEX B60, YEAR 2000
JOSSI , D-21-370-01, YEAR 2000
QUANTITY: 1

CARDS RIETER
10 X CARD RIETER C51, YEAR 2000, WITH IGS
WITH LUWA WASTE SYSTEM
QUANTITY: 10

1 X CARD RIETER C60 WITH MODUL IGS
YEAR :
QUANTITY: 1

DRAWING FRAMES RIETER
2 X DRAWING FRAME RIETER, SB-D10, YEAR 2000
QUANTITY: 2

1 X DRAW FRAME RIETER, RSB-D30C, YEAR 2000
QUANTITY: 1

2 X DRAWING FRAME RIETER, D-30

QUANTITY: 2
1 X DRAWING FRAME RIETER, D-35

QUANTITY: 1

COMBERS RIETER

1 X UNILAP RIETER E33, YEAR 2000
WITH TRANSPORT SYSTEM SCHONENBERGER , ARS-N2, 2000

5 X COMBING MACHINE RIETER , E72, YEAR 2000
1 X COMBING MACHINE RIETER, E75, YEAR 2006
1 X SERVOLAP RIETER , E25, YEAR 2000
WITH WASTE COLLECT SYSTEM AND PRESS
QUANTITY: 1

FLYERS RIETER
3 X ROVING FRAME RIETER, F33/120POS, YEAR 2000
AUTOMATIC BOBINES TRANSPORT , SCHONENBERGER , YEAR 2000
QUANTITY: 1

RING SPINNING MACHINES RIETER
6 X SPINNING FRAME RIETER G33
6 RIETER RINGFRAMES, TYPE G33, BUILT 1999, EACH WITH 1200 SPINDLES, RING DIAMETER 38 MM, TYPE SFB-TITAN, GAUGE 70 MM, LIFT 187 MM, SPINDLE TYPE HPS 25, AUTOMATIC DRAFTING SYSTEM, WITH AUTODOFFER AND MAGITEX OVERHEAD CLEANER, LINKED WITH MURATA CONER, TYPE 7V-II, BUILT 1999, EACH WITH 32 WINDING HEADS, AUTOMATIC FEEDING, AUTOMATIC PACKAGE CONVEYOR, YARN CLEARERS USTER QUANTUM WITH FIBER DETECTOR, MK-C-15F23, WITH WAXING, INFORMATOR MMC/3, CONICITY 4 DEG. 20 , VOLTAGE : 380V, 50HZ
QUANTITY: 6

1 X MURATA MINICONER

LUWA AIRCONDITION, YEAR 2005
LUWA FILTER FOR CADING, YEAR 2005
LUWA FILTER FOR COMBING, YEAR 2005
LUWA FILTER FOR SPINNING AND WINDING, YEAR 2005
QUANTITY: 1

REFERENCE NUMBER: T-6552

MASK AIR TIGHTNESS TESTER

MASK AIR TIGHTNESS TESTER

HOW TO CHOOSE A HIGH-QUALITY MASK NOT ONLY DEPENDS ON THE FILTERING EFFICIENCY OF THEMASK, BUT ALSO TO CONFIRM WHETHER THE MASK IS COMPLETELY IN CONTACT WITH THE FACE, OTHERWISE AEROSOL PARTICLES SUCH AS GERMS THAT HAVE NOT BEEN FILTERED BY THE MASK WILL BE INHALED FROM THE INADEQUATE ADHESION. THEREFORE, IT IS VERY IMPORTANT TO CHECK THE WEARING STATUS OF THE MASK. THE EUROPEAN AND AMERICAN COUNTRIES HAVE LISTED THE APPLICATION TEST OF THE MASK AS A STRONG INSPECTION ITEM.

FOR EXAMPLE, THE N95 MASK IS ONE OF 9 TYPES OF PARTICULATE PROTECTIVE MASKS CERTIFIED BY NIOSH (NATIONAL INSTITUTE OF OCCUPATIONAL SAFETY AND HEALTH). "N" INDICATES OIL RESISTANCE."95" INDICATES THAT THE PARTICLE CONCENTRATION IN THE MASK IS MORE THAN 95% LOWER THAN THAT OF THE PARTICLES OUTSIDE THE MASK WHEN EXPOSED TO THE SPECIFIED NUMBER OF SPECIAL TEST PARTICLES. N95 IS NOT A SPECIFIC PRODUCT NAME, AS LONG AS IT MEETS THE N95 STANDARD AND PASSES THE NIOSH REVIEW, IT CAN BE CALLED "N95 MASK".

N95 TYPE MASKS, IN ADDITION TO THE FILTERING EFFICIENCY OF THE MASKS, THE CLOSENESS OF THE MASKS TO THE FACE IS ONE OF THE IMPORTANT FACTORS THAT DETERMINE THE EFFECTIVENESS OF THE USE OF THE MASKS. THE SUITABILITY OF DIFFERENT TYPES OF MASKS FOR THE HUMAN FACE VARIES GREATLY.

THEREFORE, BEFORE USING A MASK, THE SUITABILITY OF THE MASK SHOULD BE CHECKED FIRST. DURING THETIGHTNESS TEST OF THE WEARER'S FACE, ENSURE THAT AIR CAN PASS IN AND OUT THROUGH THE MASK WHEN IT IS CLOSE TO THE EDGE OF THE FACE. THE MASK TIGHTNESS TESTER CAN QUICKLY COMPLETE THE TIGHTNESS TEST OF RESPIRATORS SUCH AS MASKS TO ENSURE THAT IT PROVIDES GOOD PROTECTION PERFORMANCE. IT CONFORMS TO THE CHINESE RESPIRATOR STANDARD GB2626-2019 STANDARD, OSHA / CSA STANDARD AND CHINA GENERAL ADMINISTRATION OF QUALITY SUPERVISION, INSPECTION AND QUARANTINE "GB 19083-2010 TECHNICAL REQUIREMENTS FOR MEDICAL PROTECTIVE MASKS" JOINTLY ISSUED BY THE CHINA NATIONAL STANDARDIZATION ADMINISTRATION COMMITTEE.

ADHESION (SUITABILITY TEST): THE MASK DESIGN SHOULD PROVIDE GOOD ADHESION. THE OVERALL FIT FACTOR OF THE MASK SHOULD NOT BE LESS THAN 100. THIS TEST THE REQUIREMENTS WERE FORMALLY IMPLEMENTED ON AUGUST 1, 2011.

COMPLETE CUT PRESSSER PLANT

14 MACHINES ARE 168”

3 MACHINES ARE 84”

ALL MACHINES ARE 14 GAUGE

ALL BEAM SHAFTS ARE 4.5” = 114mm

UNOFFICIALLY, WE HAVE SEVERAL BOOKS OF DESIGNS WE PRODUCED OVER THE YEARS

THERE ARE ABOUT 30-40 CHAINS MADE UP ALREADY

4 MACHINES FIT IN ONE CONTAINER

THE WHOLE PLANT CAN FIT IN FIVE FORTY FOOT (40’) CONTAINERS

EXCESS OF 10,000 LINKS (COULD BE 20-25,000)

MANY MADE UP PATTERN CHAINS

CUT PRESS CUTTER

SEVERAL BLANK 168” PRESSES

2-3 EXTRA 84” MACHINES FOR PARTS

ANYTHING ELSE IN PLANT PERTINENT TO CUT PRESS

ALL MACHINES ARE SPRING BEARD NEEDLE, SO TO CHANGE THE GAUGE YOU WOULD NEED:

(THIS CHANGE IS NOT INCLUDED)

• INSERTS (10 PER 168” MACHINE)
• ADDITIONAL NEEDLES
• SINKERS
• GUIDES
• SLAY POINTS
• CORRECT GAUGE LINKS

QUANTITY: 1 PLANT CONSISTING OF 17 MACHINES

PLANT IS OFFERED LOADED ON CONTAINERS, IT IS NOW ON THE MILL FLOOR

ALL THE MACHINES WILL BE COMPLETE AND CHECKED OUT BEFORE LOADING

REFERENCE  NUMBER:  G-0784

RIETER FDY  EXTRUSION EQUIPMENT FOR POLYPROPYLENE YEAR 1996/98

1. Machine m26/39:

Year 1996

For 1 fdy spinning line with 2+4 positions, each position with 4 ends

Product:  fdy-yarn on bobbins

Raw material:  pp, dried filament grade chips

Yarn count range:  150 – 400 dtex

Winder speed for target:  4000 m/min

Machine technical data:

Position gauge:  800 mm

Spinning pump capacity:  4x10 ccm/rev

Spinneret size diameter:  95 mm

Quench width:  670 mm

Quench length:  1700 mm

Number of spin-finish pumps per position:  1

Capacity of spin-finish pump:  4x0.05 ccm/rev

Number of winders/position:  1

Type of winder:  riemat a6-094

Number of packages/winder:  4

Maximum package diameter:  420 mm

Package stroke:  190 mm

Package weight at 280 mm package diameter:  approx. 6.2 kg

Detailed technical specifications:

Extruder for 4 positions Year 1998:

1 extruder type e1. 105-30m:

-nominal extruder capacity:  max 275 kg/h for pp

-operational extruder capacity:  max 248 kg/h for pp

-screw diameter:  105 mm

-l/d ratio:  30

-barrel with:

                electrical ceramic heaters

                7 heating zones, each zone equipped with one 2xpt100

                heating zone capacity approx. 58 kw

                inlet zone, water cooled

                nozzle for nitrogen purge

                insulation

-screw with torpedo mixing head

-reduction gear, including belt transmission to motor

-dc motor, rated power approx. 95kw

-extruder frame

1 extruder measuring head, dowtherm vapour heated

-measuring head comprising:

                coarse filter

                insulation

-double pt100, one each for melt and dowtherm vapour temperature

-pressure sensors for melt pressure, one in front and one behind the coarse filter

1 melt distribution system, dowtherm vapour heated

-melt distribution system comprising

                main product pipe between extruder, measuring head and melt distributor.

Extruder for 2 positions Year 1998:

1 extruder type e1. 60-30

-nominal extruder capacity:  max 275 kg/h for pp

-operational extruder capacity:  max 248 kg/h for pp

-screw diameter:  60 mm

-l/d ratio:  30

-barrel with

                electrical ceramic heaters

                6 heating zones, each zone equipped with one 2xpt100

                heating zone capacity approx. 17 kw

                inlet zone, water cooled

                insulation

-screw nitrited with maddock mixing head

-reduction gear, including belt transmission to motor

-dc motor, rated power approx. 22kw

-extruder frame

1 extruder measuring head, electrically heated year 1998

-measuring head comprising:

                insulation

Double pt100, one each for melt and dowtherm vapour temperature

                                pressure sensors for melt pressure

                burst disc for power switch-off at overpressure.

1 melt distribution system, dowtherm vapour heated

-melt distribution system comprising

                main product pipe between extruder, measuring head and melt distributor.

1 riebeam bottom loading spinning beam year 1998

-beam comprising:

                welded-in pump blocks with bolted pump adapter plate

                silumin insulation blocks

                melt distribution pipes with polished inner surfaces

                efficient vapour heating on all sides of spin pumps

                optimized heat condustion to the spinnerets

                1 freezing valve upstream of each spinpump

                2 pressure sensors for measuring the melt pressure in front and behind the spinpump

                (2 per line)

                heating box, completely insulated

                heating by dowtherm vapour

                1 double pt100 for measuring and controlling the heating box temperature

Designed as follows:

-bottom loading of rieter quickfit spinpacks

-design temperature 320°c

-maximum allowable working pressure: 300 bar for melt pipe and 2.57 bar for jacket

Dowtherm evaporator and components for heating system:

-electrically heated, total capacity approx 25 kw

-shut-off valves

-drainage valves

-dry protection sensor

-magnetic controlled level gauge

- vent system on top of measuring head.

Poy spin packs, type rieter quickfit:

-max pressure in the spinpack:  350 bar

-design temperature:  320 °c

-spinneret outside dimensions:  95 mm

-bottom loading design

-bayonet locking, insert and tighten by turning 90°

-self sealing system

-sand or metal powder filtration, 3 cm filling depth

-wire mesh filters

Spin pumps with motors and gears:

Gear pumps, 4-fold

Capacity 4 x 6 ccm/rev

Each spin pump system comprising

Individual drive motor with flange connection to the reduction gear

Hollow gear shaft for installation of spin pump shaft

Shaft with shear pin protection

Reduction ratio 1:80

Pump speed:  8-30 rev/min

Motor type:  synchronous ac-motor

Rated power:  500w at 50 cps

Quench air cabinets bsk 670/1700:

Each cabinet comprising:

-rigid cabinet made from welded sheet metal, painted, side walls made from alu sheet metal

-air rectifier consisting of different layers of perforated metal sheets, rectifiers removable to the front for cleaning.

-1 perforated hinged door

-air inlet duct flanged with counter flange, comprising air flow regulating flaps

-interfloor filament duct, length 2000 mm

-alu chutes for start-up

-nozzles for connection of differential pressure gauge.

Spinning vapour exhausts:

-exhaust hood per spinning position for removal of spinning vapour

-hood designed as follows:

                made from stainless steel

                air flow regulation flap

                hood removable for cleaning

Take-up frames, type riedraw 1:

Welded steel frame, housing all drawrolls, compressed air supply pipes for the aspirator units and the yarn waste pipes within the fdy take-up unit.

Per position:

                4 inlet yarn guides

                4 spin finish application nozzles

                1 yarn cutter / aspirator unit

                1 spin finish pump

                4 centring yarn guides

                4 intermingling units

                rolls as described further

                1 automatic winder riemat a6-094

Drawrolls year 1998:

Mono 1 with 1 rievap 32 dual shell drawroll, type j7/32-40, ot40

Speed range:  750 to 4000 mpm

Roll diameter:  190 mm

Working width:  250 mm

Temperature range:  45-250°c

And 1 bearing separator roll, type srd60 hard chromium plated

Duo 1 with 2 rievap 32 dual shell drawroll, type j7/32-60, ot40

Speedrange:  1000 to 6000 mpm

Roll diameter:  190 mm

Working width:  250 mm

Temperature range:  45-250°c

Duo 2 with 2 rievap 32 dual shell drawroll, type j7/32-60, ot40

Speedrange:  1000 to 6000 mpm

Roll diameter:  190 mm

Working width:  250 mm

Temperature range:  45-250°c

Duo 3 with 2 cold draw roll units each type j7/45-55

Speedrange:  1800 to 5500 mpm

Roll diameter:  150 mm

Working width:  180 mm

Automatic and wasteless winder riemat a6-094

Spindle driven

Number of ends per winder:  4 ends

Yarn count range:  15 to 1000 dtex

Take up speed:  2500 to 5500 m/min

Chuck length:  900 mm

190 mm stroke, 420 mm outside package diameter

Package volume:  24.7 dm³

Tube bore:  94 ±0.2 mm

Tube outside diameter:  106 ±0.4 mm

Tube length:  225 ±0.5 mm

Oil-mist lubrication unit:

Compressed air distribution station

Mobile aspirator guns with hoses

Electrical control equipment

-for electrical power

                general:  3 x 380v/50hz plus ground wire

                euro-standard:  3x400v 50 or 60hz plus ground wire

                maximum voltage variation ±10% measured at terminals of cabinets

                maximum frequency variation:  ±2%

Process control system (cif):

                fully integrated control system to control and monitor the entire spinning line.

                the central monitoring unit si linked to the plc of the spinning section and the plcs of each spinning position.

Drive and heater control year 1998:

Spinning section:

Speed adjustment for the extruder motor is done via a dc-convertor

To achieve a constant pressure at the extruder outlet, the output of the pressure controller is transmitted to the dc-converter to adjust the extruder speed.

The feedback of the actual extruder speed is done by a tacho generator mounted on the extruder motor.

One common frequency inverter supplies the synchronous ac motors for the spin pumps.

According to process conditions, the plc transmits the setpoint to the inverter.

All motors are equipped with an overload protection.

Solid state relays heat each extruder zone and spinning beam.

Each extruder zone and the spinning beam represent an independent control loop.

Take-up section:

The inverter unit is a processor-controlled static frequency inverter for powering the 3-phase motors.

All inverter units in a position cabinet are supplied with approx 570v dc from a common rectifier.

Heating system:

The heating unit rhu is processor-controlled.

The power supply is taken straight from 3-phase 380/400v which powers the cabinet.

The inductor is fitted inside the draw roll.

The rhu switches the current on and off in this inductor. While current flows, a voltage is inducted into the

Rotating draw roll.

This sets up a short-circuit current in the draw roll, thereby heating the roll unit.

2. Machines m27/ 28 / 30 year 1998:

For 3 fdy spinning lines each with 2 positions, and each position with 4 ends

Product:  fdy-yarn on bobbins

Raw material:  pp, dried filament grade chips

Yarn count range:  150 – 400 dtex

Winder speed for target:  4000 m/min

Machine technical data:

Position gauge:  1000 mm

Spinning pump capacity:  4x7.5 ccm/rev

Spinneret size diameter:  95 mm

Quench width:  470 mm

Quench length:  1200 mm

Number of spin-finish pumps per position:  2

Capacity of spin-finish pump:  4x0.16 ccm/rev + 4x0,05 ccm/rev

Number of winders/position:  1

Type of winder:  riemat a6-094

Number of packages/winder:  4

Maximum package diameter:  420 mm

Package stroke:  190 mm

Package weight at 280 mm package diameter:  approx. 6.2 kg

Detailed technical specifications:

1 extruder type e1. 60-30m

-nominal extruder capacity:  max 80 kg/h for pp

-screw diameter:  65 mm

-l/d ratio: 30

-barrel with:

                electrical ceramic heaters

                7 heating zones, each zone equipped with one 2xpt100

                heating zone capacity approx. 22 kw

                inlet zone, water cooled

                nozzle for nitrogen purge

                insulation

-screw with torpedo mixing head

-reduction gear, including belt transmission to motor

-dc motor, rated power approx. 22kw

-extruder frame

1 extruder measuring head, electrically heated:

-measuring head comprising:

                coarse filter

                insulation

-double pt100, one each for melt and dowtherm vapour temperature

-pressure sensors for melt pressure, one in front and one behind the coarse filter

1 melt distribution system, dowtherm vapour heated:

Melt distribution system comprising:

                main product pipe between extruder, measuring head and melt distributor.

1 riebeam bottom loading spinning beam:

-beam comprising:

                welded-in pump blocks with bolted pump adapter plate

                silumin insulation blocks

                melt distribution pipes with polished inner surfaces

                efficient vapour heating on all sides of spin pumps

                optimized heat condustion to the spinnerets

                1 freezing valve upstream of each spinpump

                2 pressure sensors for measuring the melt pressure in front and behind the spinpump

                (2 per line)

                heating box, completely insulated

                heating by dowtherm vapour

                1 double pt100 for measuring and controlling the heating box temperature

Designed as follows:

-bottom loading of rieter quickfit spinpacks

-design temperature 320°c

-maximum allowable working pressure: 300 bar for melt pipe and 2.57 bar for jacket

Dowtherm evaporator and components for heating system:

-electrically heated, total capacity approx 18 kw

-shut-off valves

-drainage valves

-dry protection sensor

-magnetic controlled

-level gauge

-vent system on top of measuring head.

Poy spin packs, type rieter quickfit:

Max pressure in the spinpack:  350 bar

Design temperature:  320 °c

Spinneret outside dimensions:  95 mm

Bottom loading design

Bayonet locking, insert and tighten by turning 90°

Self sealing system

Sand or metal powder filtration, 3 cm filling depth

Wire mesh filters

Spin pumps with motors and gears:

Gear pumps, 4-fold

Capacity 4 x 7.5 ccm/rev

Each spin pump system comprising

                individual drive motor with flange connection to the reduction gear

                hollow gear shaft for installation of spin pump shaft

                shaft with shear pin protection

                reduction ratio:  1:80

                pump speed:  8-30 rev/min

                motor type:  synchronous ac-motor

                rated power:  500w at 50 cps

Quench air cabinets bsk 470/1200

Each cabinet comprising:

-rigid cabinet made from welded sheet metal, painted, side walls made from alu sheet metal

-air rectifier consisting of different layers of perforated metal sheets, rectifiers removable to the front for cleaning.

-1 perforated hinged door

-air inlet duct flanged with counter flange, comprising air flow regulating flaps

-interfloor filament duct, length 2000 mm

-alu chutes for start-up

-nozzles for connection of differential pressure gauge.

Spinning vapour exhausts:

-exhaust hood per spinning position for removal of spinning vapour

-hood designed as follows:

                made from stainless steel

                air flow regulation flap

                hood removable for cleaning

Take-up frames, type riedraw 1:

Welded steel frame, housing all drawrolls, compressed air supply pipes for the aspirator units and the yarn waste pipes within the fdy take-up unit.

Per position:

                4 inlet yarn guides

                2 spin finish application nozzles per end

                1 yarn cutter / aspirator unit

                2 spin finish pump

                4 centring yarn guides

                4 pre-intermingling jets

                4 intermingling units

                1 additional operator panel between duo1 and duo 2.

                rolls as described further

                1 automatic winder riemat a6-094

Drawrolls:

Mono 1 with 1 rievap 32 dual shell drawroll, type j7/32-40, ot40

Speedrange:  750 to 4000 mpm

Roll diameter:  190 mm

Working width:  250 mm

Temperature range:  45-250°c

And 1 bearing separator roll, type srd60

Hard chromium plated

Duo 1 with 2 rievap 32 dual shell drawroll, type j7/32-60, ot40

Speedrange:  1000 to 6000 mpm

Roll diameter:  190 mm

Working width:  250 mm

Temperature range:  45-250°c

Duo 2 with 2 rievap 32 dual shell drawroll, type j7/32-60, ot40

Speedrange:  1000 to 6000 mpm

Roll diameter:  190 mm

Working width:  250 mm

Temperature range:  45-250°c

Duo 3 with 2 cold draw roll units each type j7/45-55

Speedrange:  1800 to 5500 mpm

Roll diameter:  150 mm

Working width:  180 mm

Automatic and wasteless winder riemat a6-094:

Spindle driven

Number of ends per winder:  4 ends

Yarn count range:  15 to 1000 dtex

Take up speed:  2500 to 5500 m/min

Chuck length:  900 mm

190 mm stroke, 420 mm outside package diameter

Package volume:  24.7 dm³

Tube bore:  94 ± 0.2 mm

Tube outside diameter:  106 ± 0.4 mm

Tube length:  225 ± 0.5 mm

Compressed air distribution station:

Mobile aspirator guns with hoses

Electrical control equipment

For electrical power

                general : 3 x 380v/50hz plus ground wire

Euro-standard: 3x400v 50 or 60hz plus ground wire

Maximum voltage variation ±10% measured at terminals of cabinets

                maximum frequency variation: ±2%

Process control system (cif):

Fully integrated control system to control and monitor the entire spinning line.

The central monitoring unit si linked to the plc of the spinning section and the plcs of each spinning position.

Drive and heater control:

Spinning section.

Speed adjustment for the extruder motor is done via a dc-convertor.

To achieve a constant pressure at the extruder outlet, the output of the pressure controller is transmitted to the dc-converter to adjust the extruder speed.

The feedback of the actual extruder speed is done by a tacho generator mounted on the extruder motor.

One common frequency inverter supplies the synchronous ac motors for the spin pumps.

According to process conditions, the plc transmits the setpoint to the inverter.

All motors are equipped with an overload protection.

Solid state relays heat each extruder zone and spinning beam.

Each extruder zone and the spinning beam represent an independent control loop.

Take-up section:

The inverter unit is a processor-controlled static frequency inverter for powering the 3-phase motors.

All inverter units in a position cabinet are supplied with approx 570v dc from a common rectifier.

Heating system:

The heating unit rhu is processor-controlled.

The power supply is taken straight from 3-phase 380/400v which powers the cabinet.

The inductor is fitted inside the draw roll.

The rhu switches the current on and off in this inductor.

While current flows, a voltage is inducted into the rotating draw roll.

This sets up a short-circuit current in the draw roll, thereby heating the roll unit.

HOURLY PRODUCTION:

FOR 150 DENIER @ 3500 MPM WINDER SPEED, THE HOURLY PRODUCTION IS 3.5 KG/BOBBIN.

AS THERE IS 4 ENDS PER POSITION, THIS MEANS 14 KG/HOUR/POSITION

M26/39 ARE OF 2 + 4 POSITIONS; HENCE M26 = 28 KG/HOUR AND M39 = 56 KG/HOUR

M27/28/30 ARE OF 2 POSITIONS EACH, HENCE 28 KG/HOUR EACH.

(AS PER OUR PEOPLE AT THE EXTRUSION PLANT, THEY WERE RUNNING TRIALS TO PRODUCE THE 150 DENIER @ 4000 MPM WINDER SPEED)

FOR 300 DENIER @ 3600 MPM WINDER SPEED, THE HOURLY PRODUCTION IS 7.2 KG/BOBBIN.

AS THERE IS 4 ENDS PER POSITION, THIS MEANS 28.8 KG/HOUR/POSITION

M26/39 ARE OF 2 + 4 POSITIONS; HENCE M26 = 57.6 KG/HOUR AND M39 = 115.2 KG/HOUR

M27/28/30 ARE OF 2 POSITIONS EACH, HENCE 57.6 KG/HOUR EACH.

FOR 600 DENIER @ 2200 MPM WINDER SPEED, (SPEED LIMITATION DUE TO EXTRUDER CAPACITY) THE HOURLY PRODUCTION IS 8.8 KG/BOBBIN.

AS THERE IS 4 ENDS PER POSITION, THIS MEANS 35.2 KG/HOUR/POSITION

M26/39 ARE OF 2 + 4 POSITIONS; HENCE M26 = 70.4 KG/HOUR AND M39 = 140.8 KG/HOUR

M27/28/30 ARE OF 2 POSITIONS EACH, HENCE 70.4 KG/HOUR EACH.

MACHINE HAS BEEN PARTIALLY DISASSEMBLED (EXTRUDERS AND SPINBEAMS HAVE BEEN TAKEN DOWN TO GROUNDFLOOR) REST OF THE EQUIPMENT STILL TO BE DISASSEMBLED

TILE FACTORY DESIGNED BY SACMI / ITALY
YEAR ESTABLISHED 2014 TO 2016
THIS PLANT IS AN ENVIRONMENTALLY FRIENDLY ENTERPRISE, WHEN IT RECYCLES 100% OF ITS EFFLUENTS AND PERFORMS HEAT RECOVERY, THEREBY SAVING ENERGY

See all pictures:
https://www.flickr.com/photos/183869481@N08/albums/72157710649767958

THE PLANT:
COVERS AN AREA OF 22 THOUSAND SQUARE METERS
THE PRODUCTION CAPACITY IS 7 MILLION SQUARE METERS / YEAR
CERAMIC FLOOR TILES
CERAMIC WALL TILES
BMR POLISHING LINE
BMR SQUARING & CHANFERING LINE
THE MAIN RAW MATERIALS ARE CLAY (DB-4) - 31 %, ALBITE (STD5) - 60 %
NEPHAIIN (PN9595) - 2.5 %, KAOLIN (RHB1) - 6.5 %
ON TOP OF IT THEY ARE USING GLAZE MATERIALS AND PAINTS
•FROM THE MOMENT THE MATERIAL IS PREPARED IT IS BEING DRIED PRESSED ON ONE OF FOUR (4) PRODUCTION LINES.
•TWO (2) LINES ARE WITH SACMI PRESSES OF PH 7,500 TON EACH AND HORIZONTAL DRYERS SACMI
•TWO LINES ARE WITH SACMI PRESSES OF PH 3,590 TON EACH AND VERTICAL DRYERS SACMI
•ALL FOUR (4) LINES HAVE THEIR OWN DIGITAL PRINTING MACHINE INCORPORATED
•ALL PRODUCTS ARE BEING GLAZED AND FIRED ON 1200 DEGREES IN ONE OF THE TWO (2) KILNS, SACMI
FOUR (4) SORTING, PACKING AND PALLETIZING LINES
GLAZE PREPARATION LINE
COMPLETE INSTALLATION FOR SMALL PRODUCTION CAPACITIES
COMPLETE FOILING LINE
COMPLETE ELECTRIC INSTALLATION
POWER GENERATOR UNIT
COMPRESSED AIR INSTALLATION

MACHINES ARE MADE BY:
SACMI: ITALY
NUOVA ERA / ROBOBOX: ITALY
BMR: ITALY
IN.TE.SA: ITALY
CUCCOLINI: ITALY
SYSTEM CERAMICS: ITALY
TGMAC SR.L: ITALY
DURST: GERMANY
ROTOCOLOR MAG: ITALY
NUOVA FIMA: ITALY
OMS: ITALY
MARPAK OMS: ITALY
MESSERSI PACK: ITALY

TILE SIZES
THE FACTORY MANUFACTURES TILES OF VARIOUS SIZES FROM 300 X 300 TO 1200 X 1200mm IN VARIOUS TEXTURES AND DESIGNS USING DIGITAL PRINTING MACHINES
PRODUCTION CAPACITY IS 7 MILLION SQUARE METERS / YEAR
THE FACTORY IS FULLY AUTOMATED AND USING ADVANCED CONTROL SYSTEMS!

HUGE AMOUNT OF ORIGINAL SPARE PARTS AVAILABLE WITH THIS PLANT
THIS PLANT IS AVAILABLE WITH THE COMPLETE ELECTRIC, AIR, GAS, RECYCLING INSTALLATION

THIS PLANT CAN BE SOLD: WITH 4 LINES OR 2 AND 2 LINES

COMPLETE ZIMMER CHROMOJET LINE, WIDTH 4000mm, YEAR 2000

WIDTH: 4000mm

YEAR: 2000

DPI: 1.666mm = 16 DOTS PER INCH (DPI)

2560 JETS

EACH PUMP WITH 256 JETS (10 PUMPS TOTAL)

JETS ARE IN GOOD CONDITION, TO PRINT ALL KINDS OF CARPETS OF ANY WEIGHT OR PILE HEIGHT 

CAN PRINT DOT OR HALF DOT

10 COLORS

COULD BE USED ALSO FOR BLANKETS