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- V-1468 COTTON GAUZE MEDICAL COMPRESS FOLDING AND BAGGING MACHINE, WHICH AUTOMATICALLY FOLDS COTTON GAUZE COMPRESSES
REFERENCE NUMBER: V-1468
SURGICAL GAUZE COMPRESSING, FOLDING, AND BAGGING MACHINE
COTTON GAUZE MEDICAL COMPRESS FOLDING AND BAGGING MACHINE, WHICH AUTOMATICALLY FOLDS COTTONG GAUZE, COMPRESSES, AND THEN PACKS THEM INDIVIDUALLY OR IN GROUPS INTO SACHETS.
FEATURES
USEFUL WIDTH: 45 CM
NUMBER OF TRACKS: MAXIMUM 2 (VARIES ACCORDING TO THE SIZE OF COMPRESSES)
SIZE:
MINIMUM DIMENSIONS OF COMPRESSES: 5 CM X 5 CM
MAXIMUM DIMENSIONS OF COMPRESSES: 10 CM X 20 CM (16 PLIES)
ALL THE USUAL OR INTERMEDIATE SIZES CAN BE PRODUCED ON THE MACHINE BY SIMPLE ADJUSTMENTS.
NUMBER OF PLIES 8 / 12 / 16 / 20 / 24 / 28 / 32 PLIES (VARIES ACCORDING TO THE SIZE OF COMPRESSES)
FOLDING: THE CONVENTIONAL FOLDING IS THE 5-FOLD "SURGICAL" OR "AMERICAN" TYPE, WITH EDGES AND CORNERS TUCKED-IN, HOWEVER BY OFFSETTING FOLDS OTHER COMBINATIONS ARE POSSIBLE.
STACKING: STACKING IS CARRIED OUT IN THE CHANNELS WHERE THE COMPRESSES ARE COUNTED AND READY TO BE MANUALLY INSERTED INTO PAPER BAGS.
PRODUCTION :
EXAMPLES OF THEORETICAL PRODUCTIONS:
5 CM X5 CM 8 PLIES (2 TRACKS) 13200 COMPRESSES PER HOUR
7.5 CM X 7.5 CM 12 PLIES (2 TRACKS) 13200 COMPRESSES PER HOUR
10 CM X 10 CM 12 PLIES (2 TRACKS) 12000 COMPRESSES PER HOUR
OPTIONS:
BARIUM FIXING TRACK BY TRACK
GAUZE ROLL LOADING BY PNEUMATIC CYLINDERS"
FEATURES LIST:
MATERIAL SUPPORT ADJUSTABLE IN WIDTH,
POSITIVE UNWINDING WITH TENSION CHECK ADJUSTABLE TRACK BY TRACK,
MULTIPLE LENGTH FOLDING DEVICE ADJUSTABLE TRACK BY TRACK,
SPRAY HUMIDIFYING SYSTEM,
SUCTION SYSTEM,
ANTI-STATIC BARS,
ADJUSTABLE FLY CUT MODULE MOTORISED WITH BRUSHLESS MOTOR,
THREE CROSS FOLDING MECHANISMS WITH INDEPENDENT ADJUSTMENT OF EACH FOLD,
TRANSFER BELTS FOR THE COMPRESSES,
MOTORISED LATERAL UNWINDING OF THE PAPER ROLL MODULE,
DEVICE FOR INDIVIDUAL, IN MULTIPLES OR IN SHINGLED FORM PACKAGING - WITH A CHANGEABLE
NUMBER OF COMPRESSES BY SACHET,
CHECK OF FOLLOWING OPERATIONS TRACK BY TRACK:
. END OF FABRIC,
. PRESENCE OF SEAM,
. PRESENCE OF CROSS-FOLDED COMPRESS,
. JAM PREVENTION BEFORE PACKAGING.
COLD SEALING BY PRESSURE AND CUTTING OF SACHETS IN PRINTED AND ZONED PAPER,
POWER SYSTEM OF PACKAGING BY BRUSHLESS MOTOR ALLOWING FOR FLY ADJUSTMENT OF:
. THE COMPRESS POSITION IN THE SACHET,
. THE CROSSWISE KNURLING POSITION,
. THE CROSSWISE CUTTING OF SACHETS.
ACCELERATION RAMP BY FREQUENCY VARIATION,
MACHINE OPERATION BY TOUCH-SENSITIVE SCREEN:
. STORABLE CONFIGURATIONS,
. CLEAR LANGUAGE FAULT DISPLAY,
. COUNTERS : TOTALIZER, PRE-SELECTION, ETC.,
. SOUND AND VISUAL ALARMS,
. "INCIDENT" STATISTICS.
STARTING, STOPPING, STEP BY STEP - BY REMOTE CONTROL.
* CONTINUOUS, TRACK BY TRACK INTEGRATION OF ULTRASONIC BARIUM FIXING.
* PAPER ROLL LOADING BY PNEUMATIC CYLINDERS.
* INK JET MARKING UP TILL 8 LINES.
* SACHETS QUALITY CONTROL DEVICE: EITHER A CHECK BY PHOTO CELLS, OR BY CAMERAS,
* FAULTY SACHET EJECTION DEVICE.
* TABLE WITH CONVERGING BELTS.
Learn More - C-5032 MCA 4 EFT COTTON GAUZE MEDICAL COMPRESS FOLDING AND BAGGING MACHINE.HÉLÈNE MARCON.PARIS
C-5032 MCA 4 EFT COTTON GAUZE MEDICAL COMPRESS FOLDING AND BAGGING MACHINE
MCA 4 EFT
COTTON GAUZE MEDICAL COMPRESS FOLDING AND BAGGING MACHINE
WHICH AUTOMATICALLY FOLDS COTTON GAUZE COMPRESSES
AND THEN PACKS THEM INDIVIDUALLY OR IN GROUPS INTO SACHETSQUANTITY: 1
Learn More - C-2257 SUCKER MÜLLER AND KARL MAYER ROTAL SIZING MACHINE COMPRISING OF WARP BEAM UNWINDING CREEL, YEAR: 1985 MODIFIED 2010REFERENCE NUMBER: C-2257 SUCKER MÜLLER AND KARL MAYER ROTAL SIZING MACHINE COMPRISING OF WARP BEAM UNWINDING CREEL, YEAR: 1985 MODIFIED 2010 DETAILS: MAKER: SUCKER MÜLLER AND KARL MAYER ROTAL YEAR: 1985 YEAR MODIFIED: 2010 QUANTITY AVAILABLE: 1 Learn More
- DD-1000 AUTOMATIC COMPRESSION, FOLD AND ROLL PACKING LINE FOR POCKET COIL MATTRESSES , FOAM MATTRESS AND FOAM TOPPERS
ROLLED MATTRESS OUTPUT DIAMETER: MINIMUM 250mm, MAXIMUM 500mm
ITEM 001
AUTOMATIC MATTRESS FILM & COMPRESSION MACHINE
PRESSURE PLATE DIMENSIONS: 2300mm x 2200mm
WORKING PRESSURE: 100 TONS
OPENING CLEARANCE: 500mm
OIL CYLINDERS: 4
AIR CYLINDERS: 19
CONVEYOR BELTS: 2
TOTAL POWER: 14.8 KW
EXTERNAL DIMENSIONS: 6530mm x 3200mm x 2700mm
VOLTAGE: 220 VOLTS, 60 Hz (OR AS PER CUSTOMER)
QUANTITY: 1ITEM 002
ROTATING TABLE
OVER SIZE: 3170mm x 2040mm x 950mm
WEIGHT: 1500 KG
VOLTAGE: 220 VOLTS, 60 Hz (OR AS PER CUSTOMER)
POWER: 0.75 KW
QUANTITY: 1ITEM 003
FOLDING TABLE SIZE
OVER SIZE: 2910mm x 2750mm x 2350mm
WEIGHT: 2500 KG
POWER: 2.75 KW
VOLTAGE: 220 VOLTS, 60 Hz (OR AS PER CUSTOMER)
QUANTITY: 1ITEM 004
AUTOMATIC ROLLING MACHINE
MATTRESS SIZE: 2000 x 2200mm
OVER SIZE: 2600mm x 3500mm x 2900mm
WEIGHT: 6000 KG
DIAMETER: 250 TO 500mm
POWER: 19 KW
VOLTAGE: 220 VOLTS, 60 Hz (OR AS PER CUSTOMER)
QUANTITY: 1TOTAL POWER: 37.3 KW
GENERAL INFORMATION:
CAPACITY: 1 PIECE PER MINUTE
FOAM DENSITY: ≥25 kgs/m3 , ≥45kgs/m3
WEIGHT: 15,000 KG
VOLUME: 80 m3IF SPACE FOR MATTRESS PLACEMENT IS ADDED, THE TOTAL SIZE REQUIRED FOR THE ENTIRE MACHINE IS: LENGTH 20 METERS x WIDTH 4 METERS x HEIGHT 3.5 METERS
REQUIRES TWO 40-FOOT HIGH CUBE CONTAINERS TO SHIP
Video 1: https://www.youtube.com/watch?v=c5xzLBf2uLs
Learn More
Video 2: https://www.youtube.com/watch?v=__9A5sQxqtc
Video 3: https://www.youtube.com/watch?v=bT2zlMYOg-s
Video 4: https://www.youtube.com/watch?v=R-68eSQby0M - J-1948 PILLOW & CUSHION COMPRESSION PACKING MACHINE- NEW -AUTOMATIC , 12 PILLOWS PER MINUTE
REDUCES VOLUME FOR STORAGE AND TRANSPORTATION
USES COMPRESSED AIR AND PLASTIC COMPOSITE FILM BAGS FOR PACKAGING ITEMS AFTER COMPRESSION
EQUIPPED WITH AUTOMATIC TRANSMISSION TO COMPRESS AND FILM ITEMS UNINTERRUPTED
STANDARD MODEL EQUIPPED WITH ONE WORKSTATION WITH SINGLE SEAL (OPTIONAL ONE WORKSTATION WITH DOUBLE SEALS)
PLC TOUCH SCREEN OPERATION, USER FRIENDLY INTERFACE
CONSTANT TEMPERATURE CONTROL FUNCTION TO PREVENT BAG BURNSVOLTAGE AND POWER: 220 V SINGLE-PHASE, 0.5 KW, 50 Hz
AIR PRESSURE: 0.4 – 0.8 MPA
PACKING CAPACITY: : 8 TO 12 ITEMS PER MINUTE
PRESS BOARD SIZE: LENGTH 700mm x WIDTH 900mm
MAXIMUM COMPRESSION THICKNESS: 500mm (AIR CYLINDER TRAVEL)
SEAL LENGTH: 880mm x 10mm
OVERALL DIMENSIONS: LENGTH 3390mm x WIDTH 940mm x HEIGHT 2010mm
POWER: 1.5 KW
NET WEIGHT: 350 KG
GROSS WEIGHT: 400 KGQUANTITY: 1
Learn More - L-1427 PROJECT FOR FOAM COMPRESSOR MACHINE FOR PAUL DECRAFT
REFERENCE NUMBER: L-1427
SCREW FEED 6FT
PART #: 99030A276BRONZE NUT – 2 PIECES
PART #: 95072A361MOUNTING FLANGE – 2 PIECES
PART #: 95082A644
¾ INCH SCREW FEED 6FT
PART #: 99030A275
BRONZE NUT – 2 PIECES
PART #: 59072A351
MOUNTING FLANGE – 2 PIECES
PART #: 325895082A643
CONVEYOR BELT 45FT
PART #: 5999K5FLANGE MOUNT BEARINGS – 16 PIECES
Learn More
PART #: 5968K75
PILLOW BLOCK BEARINGS – 4 PIECES
PART #: 7728756
CHAIN – 50 FT
PART #: 6261K173
SPROKETS – 10 PIECES
PART #: 6733K146
AIR CYLINDER
PART #: 6498K662
AIR CYLINDER
PART #: 6498K232
1 X 2 TUBING – 250 FT
PART #: N/A
2 3/8” FLAT STEEL – 60 FEET
PART #: N/A
SHEET STEEL – 4FT X 8FT X ¼” – 2 PIECES
PART #: N/A
SHEET STEEL – 18 GAUGE – 4FT X 8FT – 5 PIECES
PART #: N/A
1 5/8 COLD ROLL SOLID – 40FT
PART #: N/A
1 INCH COLD ROLL SOLID – 20FT
PART #: N/A
3 INCH COLD ROLL SOLID
PART #: N/A - V-1360 SANTEX THERMOBONDING COMPRESSION OVEN FOR NONWOVENS ON ROLL, 80 TO 400 G/M, YEAR 1986
V-1360 SANTEX THERMOBONDING COMPRESSION OVEN FOR NONWOVENS ON ROLL, 80 TO 400 G/M, YEAR 1986
WORKING WIDTH: 2500mm
ROLL FACE WIDTH: WORKING WIDTH + 50mm
MATERIAL FIBERS: NONWOVEN WEB OF POLYESTER OR DIFFERENT FIBERS MIXED WITH 10 TO 25% POLYESTER BI-COMPONENT BINDER FIBERS OR DIFFERENT BINDER FIBERS
MACHINE SPEED: 1 TO 20 M/MIN. (OTHERS UPON REQUEST)
COMPOSITION OVEN: 2 HEATING ZONES OF 2 M EACH + 1 COOLING SECTIONQUANTITY: 1
Learn More - G-0784 RIETER FDY EXTRUSION EQUIPMENT FOR POLYPROPYLENE YEAR 1996/98
REFERENCE NUMBER: G-0784
RIETER FDY EXTRUSION EQUIPMENT FOR POLYPROPYLENE YEAR 1996/98
1. Machine m26/39:
Year 1996
For 1 fdy spinning line with 2+4 positions, each position with 4 ends
Product: fdy-yarn on bobbins
Raw material: pp, dried filament grade chips
Yarn count range: 150 – 400 dtex
Winder speed for target: 4000 m/min
Machine technical data:
Position gauge: 800 mm
Spinning pump capacity: 4x10 ccm/rev
Spinneret size diameter: 95 mm
Quench width: 670 mm
Quench length: 1700 mm
Number of spin-finish pumps per position: 1
Capacity of spin-finish pump: 4x0.05 ccm/rev
Number of winders/position: 1
Type of winder: riemat a6-094
Number of packages/winder: 4
Maximum package diameter: 420 mm
Package stroke: 190 mm
Package weight at 280 mm package diameter: approx. 6.2 kg
Detailed technical specifications:
Extruder for 4 positions Year 1998:
1 extruder type e1. 105-30m:
-nominal extruder capacity: max 275 kg/h for pp
-operational extruder capacity: max 248 kg/h for pp
-screw diameter: 105 mm
-l/d ratio: 30
-barrel with:
electrical ceramic heaters
7 heating zones, each zone equipped with one 2xpt100
heating zone capacity approx. 58 kw
inlet zone, water cooled
nozzle for nitrogen purge
insulation
-screw with torpedo mixing head
-reduction gear, including belt transmission to motor
-dc motor, rated power approx. 95kw
-extruder frame
1 extruder measuring head, dowtherm vapour heated
-measuring head comprising:
coarse filter
insulation
-double pt100, one each for melt and dowtherm vapour temperature
-pressure sensors for melt pressure, one in front and one behind the coarse filter
1 melt distribution system, dowtherm vapour heated
-melt distribution system comprising
main product pipe between extruder, measuring head and melt distributor.
Extruder for 2 positions Year 1998:
1 extruder type e1. 60-30
-nominal extruder capacity: max 275 kg/h for pp
-operational extruder capacity: max 248 kg/h for pp
-screw diameter: 60 mm
-l/d ratio: 30
-barrel with
electrical ceramic heaters
6 heating zones, each zone equipped with one 2xpt100
heating zone capacity approx. 17 kw
inlet zone, water cooled
insulation
-screw nitrited with maddock mixing head
-reduction gear, including belt transmission to motor
-dc motor, rated power approx. 22kw
-extruder frame
1 extruder measuring head, electrically heated year 1998
-measuring head comprising:
insulation
Double pt100, one each for melt and dowtherm vapour temperature
pressure sensors for melt pressure
burst disc for power switch-off at overpressure.
1 melt distribution system, dowtherm vapour heated
-melt distribution system comprising
main product pipe between extruder, measuring head and melt distributor.
1 riebeam bottom loading spinning beam year 1998
-beam comprising:
welded-in pump blocks with bolted pump adapter plate
silumin insulation blocks
melt distribution pipes with polished inner surfaces
efficient vapour heating on all sides of spin pumps
optimized heat condustion to the spinnerets
1 freezing valve upstream of each spinpump
2 pressure sensors for measuring the melt pressure in front and behind the spinpump
(2 per line)
heating box, completely insulated
heating by dowtherm vapour
1 double pt100 for measuring and controlling the heating box temperature
Designed as follows:
-bottom loading of rieter quickfit spinpacks
-design temperature 320°c
-maximum allowable working pressure: 300 bar for melt pipe and 2.57 bar for jacket
Dowtherm evaporator and components for heating system:
-electrically heated, total capacity approx 25 kw
-shut-off valves
-drainage valves
-dry protection sensor
-magnetic controlled level gauge
- vent system on top of measuring head.
Poy spin packs, type rieter quickfit:
-max pressure in the spinpack: 350 bar
-design temperature: 320 °c
-spinneret outside dimensions: 95 mm
-bottom loading design
-bayonet locking, insert and tighten by turning 90°
-self sealing system
-sand or metal powder filtration, 3 cm filling depth
-wire mesh filters
Spin pumps with motors and gears:
Gear pumps, 4-fold
Capacity 4 x 6 ccm/rev
Each spin pump system comprising
Individual drive motor with flange connection to the reduction gear
Hollow gear shaft for installation of spin pump shaft
Shaft with shear pin protection
Reduction ratio 1:80
Pump speed: 8-30 rev/min
Motor type: synchronous ac-motor
Rated power: 500w at 50 cps
Quench air cabinets bsk 670/1700:
Each cabinet comprising:
-rigid cabinet made from welded sheet metal, painted, side walls made from alu sheet metal
-air rectifier consisting of different layers of perforated metal sheets, rectifiers removable to the front for cleaning.
-1 perforated hinged door
-air inlet duct flanged with counter flange, comprising air flow regulating flaps
-interfloor filament duct, length 2000 mm
-alu chutes for start-up
-nozzles for connection of differential pressure gauge.
Spinning vapour exhausts:
-exhaust hood per spinning position for removal of spinning vapour
-hood designed as follows:
made from stainless steel
air flow regulation flap
hood removable for cleaning
Take-up frames, type riedraw 1:
Welded steel frame, housing all drawrolls, compressed air supply pipes for the aspirator units and the yarn waste pipes within the fdy take-up unit.
Per position:
4 inlet yarn guides
4 spin finish application nozzles
1 yarn cutter / aspirator unit
1 spin finish pump
4 centring yarn guides
4 intermingling units
rolls as described further
1 automatic winder riemat a6-094
Drawrolls year 1998:
Mono 1 with 1 rievap 32 dual shell drawroll, type j7/32-40, ot40
Speed range: 750 to 4000 mpm
Roll diameter: 190 mm
Working width: 250 mm
Temperature range: 45-250°c
And 1 bearing separator roll, type srd60 hard chromium plated
Duo 1 with 2 rievap 32 dual shell drawroll, type j7/32-60, ot40
Speedrange: 1000 to 6000 mpm
Roll diameter: 190 mm
Working width: 250 mm
Temperature range: 45-250°c
Duo 2 with 2 rievap 32 dual shell drawroll, type j7/32-60, ot40
Speedrange: 1000 to 6000 mpm
Roll diameter: 190 mm
Working width: 250 mm
Temperature range: 45-250°c
Duo 3 with 2 cold draw roll units each type j7/45-55
Speedrange: 1800 to 5500 mpm
Roll diameter: 150 mm
Working width: 180 mm
Automatic and wasteless winder riemat a6-094
Spindle driven
Number of ends per winder: 4 ends
Yarn count range: 15 to 1000 dtex
Take up speed: 2500 to 5500 m/min
Chuck length: 900 mm
190 mm stroke, 420 mm outside package diameter
Package volume: 24.7 dm³
Tube bore: 94 ±0.2 mm
Tube outside diameter: 106 ±0.4 mm
Tube length: 225 ±0.5 mm
Oil-mist lubrication unit:
Compressed air distribution station
Mobile aspirator guns with hoses
Electrical control equipment
-for electrical power
general: 3 x 380v/50hz plus ground wire
euro-standard: 3x400v 50 or 60hz plus ground wire
maximum voltage variation ±10% measured at terminals of cabinets
maximum frequency variation: ±2%
Process control system (cif):
fully integrated control system to control and monitor the entire spinning line.
the central monitoring unit si linked to the plc of the spinning section and the plcs of each spinning position.
Drive and heater control year 1998:
Spinning section:
Speed adjustment for the extruder motor is done via a dc-convertor
To achieve a constant pressure at the extruder outlet, the output of the pressure controller is transmitted to the dc-converter to adjust the extruder speed.
The feedback of the actual extruder speed is done by a tacho generator mounted on the extruder motor.
One common frequency inverter supplies the synchronous ac motors for the spin pumps.
According to process conditions, the plc transmits the setpoint to the inverter.
All motors are equipped with an overload protection.
Solid state relays heat each extruder zone and spinning beam.
Each extruder zone and the spinning beam represent an independent control loop.
Take-up section:
The inverter unit is a processor-controlled static frequency inverter for powering the 3-phase motors.
All inverter units in a position cabinet are supplied with approx 570v dc from a common rectifier.
Heating system:
The heating unit rhu is processor-controlled.
The power supply is taken straight from 3-phase 380/400v which powers the cabinet.
The inductor is fitted inside the draw roll.
The rhu switches the current on and off in this inductor. While current flows, a voltage is inducted into the
Rotating draw roll.
This sets up a short-circuit current in the draw roll, thereby heating the roll unit.
2. Machines m27/ 28 / 30 year 1998:
For 3 fdy spinning lines each with 2 positions, and each position with 4 ends
Product: fdy-yarn on bobbins
Raw material: pp, dried filament grade chips
Yarn count range: 150 – 400 dtex
Winder speed for target: 4000 m/min
Machine technical data:
Position gauge: 1000 mm
Spinning pump capacity: 4x7.5 ccm/rev
Spinneret size diameter: 95 mm
Quench width: 470 mm
Quench length: 1200 mm
Number of spin-finish pumps per position: 2
Capacity of spin-finish pump: 4x0.16 ccm/rev + 4x0,05 ccm/rev
Number of winders/position: 1
Type of winder: riemat a6-094
Number of packages/winder: 4
Maximum package diameter: 420 mm
Package stroke: 190 mm
Package weight at 280 mm package diameter: approx. 6.2 kg
Detailed technical specifications:
1 extruder type e1. 60-30m
-nominal extruder capacity: max 80 kg/h for pp
-screw diameter: 65 mm
-l/d ratio: 30
-barrel with:
electrical ceramic heaters
7 heating zones, each zone equipped with one 2xpt100
heating zone capacity approx. 22 kw
inlet zone, water cooled
nozzle for nitrogen purge
insulation
-screw with torpedo mixing head
-reduction gear, including belt transmission to motor
-dc motor, rated power approx. 22kw
-extruder frame
1 extruder measuring head, electrically heated:
-measuring head comprising:
coarse filter
insulation
-double pt100, one each for melt and dowtherm vapour temperature
-pressure sensors for melt pressure, one in front and one behind the coarse filter
1 melt distribution system, dowtherm vapour heated:
Melt distribution system comprising:
main product pipe between extruder, measuring head and melt distributor.
1 riebeam bottom loading spinning beam:
-beam comprising:
welded-in pump blocks with bolted pump adapter plate
silumin insulation blocks
melt distribution pipes with polished inner surfaces
efficient vapour heating on all sides of spin pumps
optimized heat condustion to the spinnerets
1 freezing valve upstream of each spinpump
2 pressure sensors for measuring the melt pressure in front and behind the spinpump
(2 per line)
heating box, completely insulated
heating by dowtherm vapour
1 double pt100 for measuring and controlling the heating box temperature
Designed as follows:
-bottom loading of rieter quickfit spinpacks
-design temperature 320°c
-maximum allowable working pressure: 300 bar for melt pipe and 2.57 bar for jacket
Dowtherm evaporator and components for heating system:
-electrically heated, total capacity approx 18 kw
-shut-off valves
-drainage valves
-dry protection sensor
-magnetic controlled
-level gauge
-vent system on top of measuring head.
Poy spin packs, type rieter quickfit:
Max pressure in the spinpack: 350 bar
Design temperature: 320 °c
Spinneret outside dimensions: 95 mm
Bottom loading design
Bayonet locking, insert and tighten by turning 90°
Self sealing system
Sand or metal powder filtration, 3 cm filling depth
Wire mesh filters
Spin pumps with motors and gears:
Gear pumps, 4-fold
Capacity 4 x 7.5 ccm/rev
Each spin pump system comprising
individual drive motor with flange connection to the reduction gear
hollow gear shaft for installation of spin pump shaft
shaft with shear pin protection
reduction ratio: 1:80
pump speed: 8-30 rev/min
motor type: synchronous ac-motor
rated power: 500w at 50 cps
Quench air cabinets bsk 470/1200
Each cabinet comprising:
-rigid cabinet made from welded sheet metal, painted, side walls made from alu sheet metal
-air rectifier consisting of different layers of perforated metal sheets, rectifiers removable to the front for cleaning.
-1 perforated hinged door
-air inlet duct flanged with counter flange, comprising air flow regulating flaps
-interfloor filament duct, length 2000 mm
-alu chutes for start-up
-nozzles for connection of differential pressure gauge.
Spinning vapour exhausts:
-exhaust hood per spinning position for removal of spinning vapour
-hood designed as follows:
made from stainless steel
air flow regulation flap
hood removable for cleaning
Take-up frames, type riedraw 1:
Welded steel frame, housing all drawrolls, compressed air supply pipes for the aspirator units and the yarn waste pipes within the fdy take-up unit.
Per position:
4 inlet yarn guides
2 spin finish application nozzles per end
1 yarn cutter / aspirator unit
2 spin finish pump
4 centring yarn guides
4 pre-intermingling jets
4 intermingling units
1 additional operator panel between duo1 and duo 2.
rolls as described further
1 automatic winder riemat a6-094
Drawrolls:
Mono 1 with 1 rievap 32 dual shell drawroll, type j7/32-40, ot40
Speedrange: 750 to 4000 mpm
Roll diameter: 190 mm
Working width: 250 mm
Temperature range: 45-250°c
And 1 bearing separator roll, type srd60
Hard chromium plated
Duo 1 with 2 rievap 32 dual shell drawroll, type j7/32-60, ot40
Speedrange: 1000 to 6000 mpm
Roll diameter: 190 mm
Working width: 250 mm
Temperature range: 45-250°c
Duo 2 with 2 rievap 32 dual shell drawroll, type j7/32-60, ot40
Speedrange: 1000 to 6000 mpm
Roll diameter: 190 mm
Working width: 250 mm
Temperature range: 45-250°c
Duo 3 with 2 cold draw roll units each type j7/45-55
Speedrange: 1800 to 5500 mpm
Roll diameter: 150 mm
Working width: 180 mm
Automatic and wasteless winder riemat a6-094:
Spindle driven
Number of ends per winder: 4 ends
Yarn count range: 15 to 1000 dtex
Take up speed: 2500 to 5500 m/min
Chuck length: 900 mm
190 mm stroke, 420 mm outside package diameter
Package volume: 24.7 dm³
Tube bore: 94 ± 0.2 mm
Tube outside diameter: 106 ± 0.4 mm
Tube length: 225 ± 0.5 mm
Compressed air distribution station:
Mobile aspirator guns with hoses
Electrical control equipment
For electrical power
general : 3 x 380v/50hz plus ground wire
Euro-standard: 3x400v 50 or 60hz plus ground wire
Maximum voltage variation ±10% measured at terminals of cabinets
maximum frequency variation: ±2%
Process control system (cif):
Fully integrated control system to control and monitor the entire spinning line.
The central monitoring unit si linked to the plc of the spinning section and the plcs of each spinning position.
Drive and heater control:
Spinning section.
Speed adjustment for the extruder motor is done via a dc-convertor.
To achieve a constant pressure at the extruder outlet, the output of the pressure controller is transmitted to the dc-converter to adjust the extruder speed.
The feedback of the actual extruder speed is done by a tacho generator mounted on the extruder motor.
One common frequency inverter supplies the synchronous ac motors for the spin pumps.
According to process conditions, the plc transmits the setpoint to the inverter.
All motors are equipped with an overload protection.
Solid state relays heat each extruder zone and spinning beam.
Each extruder zone and the spinning beam represent an independent control loop.
Take-up section:
The inverter unit is a processor-controlled static frequency inverter for powering the 3-phase motors.
All inverter units in a position cabinet are supplied with approx 570v dc from a common rectifier.
Heating system:
The heating unit rhu is processor-controlled.
The power supply is taken straight from 3-phase 380/400v which powers the cabinet.
The inductor is fitted inside the draw roll.
The rhu switches the current on and off in this inductor.
While current flows, a voltage is inducted into the rotating draw roll.
This sets up a short-circuit current in the draw roll, thereby heating the roll unit.
HOURLY PRODUCTION:
FOR 150 DENIER @ 3500 MPM WINDER SPEED, THE HOURLY PRODUCTION IS 3.5 KG/BOBBIN.
AS THERE IS 4 ENDS PER POSITION, THIS MEANS 14 KG/HOUR/POSITION
M26/39 ARE OF 2 + 4 POSITIONS; HENCE M26 = 28 KG/HOUR AND M39 = 56 KG/HOUR
M27/28/30 ARE OF 2 POSITIONS EACH, HENCE 28 KG/HOUR EACH.
(AS PER OUR PEOPLE AT THE EXTRUSION PLANT, THEY WERE RUNNING TRIALS TO PRODUCE THE 150 DENIER @ 4000 MPM WINDER SPEED)
FOR 300 DENIER @ 3600 MPM WINDER SPEED, THE HOURLY PRODUCTION IS 7.2 KG/BOBBIN.
AS THERE IS 4 ENDS PER POSITION, THIS MEANS 28.8 KG/HOUR/POSITION
M26/39 ARE OF 2 + 4 POSITIONS; HENCE M26 = 57.6 KG/HOUR AND M39 = 115.2 KG/HOUR
M27/28/30 ARE OF 2 POSITIONS EACH, HENCE 57.6 KG/HOUR EACH.
FOR 600 DENIER @ 2200 MPM WINDER SPEED, (SPEED LIMITATION DUE TO EXTRUDER CAPACITY) THE HOURLY PRODUCTION IS 8.8 KG/BOBBIN.
AS THERE IS 4 ENDS PER POSITION, THIS MEANS 35.2 KG/HOUR/POSITION
M26/39 ARE OF 2 + 4 POSITIONS; HENCE M26 = 70.4 KG/HOUR AND M39 = 140.8 KG/HOUR
M27/28/30 ARE OF 2 POSITIONS EACH, HENCE 70.4 KG/HOUR EACH.
MACHINE HAS BEEN PARTIALLY DISASSEMBLED (EXTRUDERS AND SPINBEAMS HAVE BEEN TAKEN DOWN TO GROUNDFLOOR) REST OF THE EQUIPMENT STILL TO BE DISASSEMBLED
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