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L-6683 DOUBLE BELT COMPRESSION THERMOBONDING OVEN SYSTEM 6000mm X 3300mm WIDE

INCLUDING:

THERMOBONDING OVEN
- DOUBLE COMPRESSION CONVEYORS SYSTEM SINGLE PASS
- DOUBLE BELT SOFT & HARD WADDING OVEN (6000mm LONG)
WORKING WIDTH: 3300mm
LENGTH OF HEATING CHAMBER: 6000mm
PANELS ARE 100mm THICK
TEMPERATURE INSIDE: UP TO 220 C
GAS BURNER 25 CUBIC METER PER HOUR DEPENDING ON MATERIAL THICKNESS
TWO GAS BURNERS ONE ON EACH SIDE 80 START AND 25 RUN CBM/H WITH MAINLINE 2 INCH
REDUCED TO 1” AT BURNER, PRESSURE 10 TO 15 KPascal
TWO HOT AIR FANS 22 KW EACH
ONE EXHAUST FAN 5.5 KW
WORKING SPEED: 1 TO 8 METERS PER MINUTE
DOUBLE TEFLON BELT WITH SINGLE PASS, WEAVE IS 2mm X 2mm
SUCTION HOOD AT THE ENTRANCE
THICKNESS OF FINAL PRODUCT 20 TO 150mm DEPENDING

COOLING UNIT
- FOUR COOLING PRESS ROLLERS 200mm diameter , 10mm shell thickness, with chiller
12,000 watt output power , input power 5700 watt , capacity 65 liter per minute
WORKING WIDTH: 3300mm
- LENGTHWISE CUTTER – 7 KNIVES ,pneumatically activated , BLADE DIAMETER 650mm
-SINGLE MOTOR
- MOVABLE SIDEWAYS
- CROSS CUTTER 2.2 KW MOTOR . UP TO 4 CUTS PER MINUTE
MAXIMUM LENGTH 2000mm
WORKING WIDTH: 2800mm
PVC CONVEYOR AT THE EXIT

ELECTRICAL CONTROL SYSTEM
-ELECTRICAL CABINET UL COMPONENTS

QUANTITY: 1

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T-7950 POWDER SCATTERING MACHINE, WIDTH 2500mm PHYSICAL CONDITION: DECOMMISSIONED QUANTITY: 1 Learn More

REFERENCE NUMBER: A-1876
END OF LINE UNIT T4.0 FOR NEEDLEPUNCHED PRODUCTS – 4000mm

PRODUCT TO BE PROCESSED: NEEDLEPUNCHED NONWOVENS
PRODUCT WIDTH: 4.000 MM

WORKING SPEED: 1 – 20 M/MIN

QUANTITY: 1

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REFERENCE NUMBER: T-6843 SPINNBAU NONWOVEN LINE, YEAR 1994 BRAND: SPINNBAU SHORT DESCRIPTION: NONWOVEN LINE YEAR: 1994 NONWOVEN LINE CONSISTING OF 1. CARD FEEDING: CARD FEEDING R&S, NEW, IN 2500mm WORKING WIDTH, CONSISTING OF: ONE R&S MATERIAL BIN IN 2500mm WORKING WIDTH, 600mm DEPTH AND A COMPLETE HEIGHT OF 2500mm, WITH TOP AND BOTTOM WINDOW AT BOTH SIDES, FILLING LEVEL CONTROLLED BY IN HEIGHT ADJUSTABLE INFRARED DEVICES. ONE DOOR AT THE BACKSIDE FOR CLEANING, LOCKED BY SECURITY SWITCHES. THE VITIATED AIR ESCAPES THROUGH THE PERFORATED SHEETMETAL AT THE TOP. THESE AREAS ARE COMPLETELY COVERED, THE OUTGOING AIR CAN BE FILTERED BY AN EXCISTING FILTERSTATION OR OPTIONALLY BY FILTERBAGS, 2 DELIVERY ROLLERS. ONE R & S CHUTE FEEDER IN 2500mm WORKING WIDTH CONSISTING OF: ONE OPENING ROLLER DIAMETER 450mm, ONE VIBRATION CHUTE, FIBRELEVEL CONTROLLED BY ULTRASONIC, CHUTE ADJUSTABLE OVER TOOTH RAILS IN DEPTH FROM 80 TO 240mm, TWO DRAWING OFF ROLLERS, ONE FEEDING TABLE WITH TRANSILON BELT, PREPARED FOR SERVOLAP. DRIVES: DELIVERY ROLLERS: AC -GEARBOXMOTOR 0.55 KW, FC OPENING ROLLER: AC-MOTOR 2.2 KW VIBRATION: AC-GEARBOXMOTOR, 0.55 KW, FC FEEDING TABLE: AC-GEARBOXMOTOR, 0.55 KW, FC 2. CARDING; ONE SPINNBAU DOUBLE DOFFER CARD, IN 2500mm WORKING WIDTH, YEAR 1994: CARD, FOLLOWING EQUIPPED: 1 CYLINDER FEEDING DEVICE WITH FEED PLATE: 1 FEED ROLLER DIAMETER 159mm 1 LICKER-IN DIAMETER 292mm PRE-OPENING: 1 BREAST DIAMETER 412mm 1/1 WORKER/STRIPPER DIAMETER 213/118mm 1 INTERMETE ROLLER DIAMETER 412mm CARD: 1 MAIN CYLINDER DIAMETER 1500mm 5/5 WORKERS/STRIPPERS DIAMETER 213/118mm 1 DOFFER, TOP DIAMETER 550mm 1 DOFFER, BOTTOM DIAMETER 550mm 2 CONDENSING ROLLERS TOP DIAMETER 292mm TOP DRAWING OFF DEVICE, NEW: 1 DRAWING OFF ROLLER/WIRED DIAMETER 159mm 1 DRAWING OFF ROLLER/STEEL RUBBER: DIAMETER 159mm 1 CLEANING ROLLER WITH INTEGRATED ELECTRONIC, WHEN DIAMETER OF CLEANING IS GETTING BIGGER, CARD WILL STOP. BOTTOM DRAWING OFF DEVICE, NEW: 1 DRAWING OFF ROLLER/WIRED DIAMETER 159mm 1 DRAWING OFF ROLLER/STEEL RUBBER: DIAMETER 159mm 1 CLEANING ROLLER WITH INTEGRATED ELECTRONIC, WHEN DIAMETER OF CLEANING IS GETTING BIGGER, CARD WILL STOP. DRAWING OFF TABLES: TOP TRANSILON BELT BOTTOM: TRANSILON BELT COVERS: THE CARD HAS COVERS TO CLAP UP AND DOWN (SECURED WHEN CLAPPED UP), THE SIDES ARE FULLY COVERED AND ELECTRONICALLY LOCKED. RIGID WIRE: ONE COMPLETE SET OF RIGID WIRE, MOUNTED, FOR FIBRES 1.5 DTEX - 17 DTEX, CAPACITY UP TO 800 KG/H ELECTRIC: VOLTAGE: ~400 V AC, 3 PHASES CONTROL VOLTAGE: ~220 V AC, =24V DC FREQUENCY: 50 Hz COLOUR: MACHINE: RAL 5015/ 9001 (IF YOU LIKE WE CAN CHANGE) CONTROL CABINET: RAL 7032, GREY SWITCH BOARD: RAL 7032, GREY ELECTRICAL DRIVES: FEED ROLLER: 1 AC GEARBOXMOTOR, FREQUENCY CONTROLLED LICKER-IN: MECHANICAL FROM BREAST BREAST: 1 AC GEARBOXMOTOR, FREQUENCY CONTROLLED WORKERS BREAST: MECHANICALLY FROM BREAST INTERMEDIATE ROLLER: MECHANICALLY FROM MAINSWIFT MAIN SWIFT: 1 AC-MOTOR FREQUENCY CONTROLLED WORKERS: 1 AC GEARBOXMOTOR, FREQUENCY CONTROLLED DOFFERS: 2 AC GEARBOXMOTORS. FREQUENCY CONTROLLED CONDENSING ROLLERS: 1 AC GEARBOXMOTORS. FREQUENCY CONTROLLED DRAWING-OFF DEVICES: 2 AC GEARBOXMOTORS. FREQUENCY CONTROLLED DRAWING-OFF TABLES: 2 AC GEARBOXMOTORS, FREQUENCY CONTROLLED SWITCHBOARDS AND CONTROLS: SWITCHBOARDS RITTAL SERIES, COMPLETE WIRED. SWITCHBOARDS WITHOUT COOLING DEVICES. CONTROL CABINET OPERATION WITH COLOURED SCREEN, FITTED IN CONTROL CABINET OPERATED BY SIEMENS SPS S7-300 1 SET OF CABLE MATERIAL: FOR 20 MTR LENGTH BETWEEN MACHINERY AND SWITCHBOARD WITHOUT INSTALLATION MATERIAL ERECTION AND STARTING UP: IS NOT INCLUDED, SHOULD BE MADE BY US FOUNDATION: ONE FOUNDATION IN 750mm HEIGHT, WITH SIDEWALKS AROUND, TWO STEPS ON EACH SIDE. SUCTION: CONNECTION FOR THE DOFFER AND TOP OF CARD 3. CROSSLAPPING, NEW: ONE REISKY & SCHLESE CROSSLAPPER, TYPE RS 100 IN 2500mm WORKING WIDTH (BELT WIDTH 2800mm) AND 2500mm LAPPING WIDTH (BELT WIDTH 2700mm) MAX INFEEDING SPEED: 100 MTR/MIN, DELIVERY SPEED OF DRAWING OFF TABLE: FROM 0 TO 20 MTR/MIN, CONSISTING OF: ONE FEEDING TABLE IN 1000mm LENGTH MOUNTED IN IT'S OWN FRAME, ADJUSTABLE IN THE HEIGHT ACCORDING TO THE DOFFER, FURTHER THE COMPLETE FEEDING TABLE CAN BE MOVED UP IF THE DOFFER HAS TO BE DRAWN BACK. THE CROSSLAPPER ITSELF GUIDES THE WEB FROM THE INFEED DOWN TO THE OUTLET BETWEEN THE CONVEYORS, WHICH HAVE ANTISTATIC PROPERTIES. THE TENSION AND THE DISTANCES BETWEEN THEM CAN BE ADJUSTED ACCORDING TO THE DIFFERENT FIBRES. THE CONVEYORS ARE EQUIPPED WITH AUTOMATIC EDGE GUIDES, SO THAT THEY ARE RUNNING IN THE CENTRE. THE LAID WEB IS COVERED BY THEM. THE SERVO- DRIVES ARE RESPONSIBLE FOR THE PERFECT SYNCHRONISATION AND THE EXACT REVERSAL OF THE CARRIERS. THE SWITCHBOARD IS EQUIPPED WITH A COULOURED TOUCHSCREEEN, WHERE ALL NECESSARY PARAMETERS CAN BE PROGRAMMED, ALSO DIFFERENT CURVES FOR STORING THE WEB DURING REVERSALS. DRIVES: FEED TABLE: AC-SERVO-MOTOR BELT 1: AC-SERVO-MOTOR BELT 2: AC-SERVO-MOTOR TOP CARRIER: AC-SERVO-MOTOR BOTTOM CARRIER: AC-SERVO-MOTOR DRAWING OFF TABLE: AC-SERVO-MOTOR HEIGHT DRAWING OFF TABLE LEFT: AC-LINEARMOTOR HEIGHT DRAWING OFF TABLE RIGHT: AC-LINEARMOTOR OPERATION: BY COLOURED TOUCHSCREEN, SIEMENS IN CONTROL CABINET OF CARD. PARAMETERS: MANUEL / INLINE INFEED SPEED DRAFT (INFEED SPEED/LAYING SPEED) NUMBER OF LAPS LAPPING WIDTH FROM MIDDLE TO THE LEFT AND TO THE RIGHT DRAWING OFF SPEED AUTOMATICALLY SHOWN DEPENDING ON LAYERS DARWING OFF TABLE HEIGHT LEFT / RIGHT LAYING SPEED RECEIPES FAULT SHOWING SWITCHBOARD AND ELECTRONIC DEVICES: SWITCH BOAD RITTAL, COMPLETE WIRED. SWITCHBOARD WITHOUT COOLING DEVICE. CONTROL PANNEL RITTAL. CONTROLLED BY S7 SIEMENS 10000mm OF CABLES BETWEEN SWITHBOARD AND MACHINE/CONTROLPANEL QUANTITY: 1 Learn More

REFERENCE NUMBER: M-5221 (1313565TNY12RX) L
NONWOVEN LINE WIDTH 2500mm

CARD FEEDING
CARDING

QUANTITY AVAILABLE: 1

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REFERENCE NUMBER: F-1234 NEEDLE PUNCHED NONWOVEN PRODUCTION LINE 4500mm QUANTITY: ONE PRODUCTION LINE Learn More

REFERENCE NUMBER: M-3471 (880OKRSHH7) L NEEDLE PUNCHED NONWOVEN PRODUCTION LINE 4500mm TECHNICAL DATA: RAW MATERIALS: NYLON, POLYESTER, POLYPROPYLENE, GLASS FIBER, ETC. FINENESS OF FIBER: 2.5 TO 10DENIER LENGTH OF FIBER: 38 TO 76mm MIXING RATIO BETWEEN TWO FIBERS: 20 TO 100% SPEED: 6m/min (PER 2.5-6D× 38-51mm) MAX. 5000 KG/DAY (PER 22 HOURS/DAY) RANGE OF GRAM WEIGHT: 100 TO 250g/m2 CARDING MACHINE FEATURES ARE ACCORDING GRAM WEIGHT: 250G/M², 300G/M² PROCESS FLOW CHART: BALE OPENER---PER-OPENER—FINE OPENER--FEEDER---CARDING MACHINE-- CROSSLAPPER--TRANSIT APRON---HIGH-SPEED PRE-NEEDLE LOOM---(2) HIGH-SPEED MAIN NEEDLE LOOM--CALENDER---CUTTER AND REWINDER QUANTITY AVAILABLE: 1 Learn More

REFERENCE NUMBER: M-2057 (77011229TGUX) NEEDLE PUNCHED NONWOVEN PRODUCTION LINE 3300mm Learn More

REFERENCE NUMBER: F-1225 NEEDLE PUNCHED NONWOVEN PRODUCTION LINE 3300mm Learn More

EFFECTIVE WIDTH: 1600mm
DAILY OUTPUT: 10,000 KGS PER DAY
WEIGHT RANGE: 10 TO 150 GSM
FILAMENT DIAMETER: 1.6 TO 2.0 DENIER
SPEED: 350 TO 400 METERS PER MINUTE
RAW MATERIAL: POLYPROPYLENE (PP)
DIMENSIONS: 35,000 X 15,000 X 11,000mm
VOLTAGE: 380 VOLTS, 3 PHASE

CONSISTING OF:

SPUNBOND EQUIPMENT

PP VACUUM SUCTION MACHINE (2)
7800 TO 900 KGS PER HOUR
AIR CAPACITY: 300 CUBIC METERS PER HOUR
POWER: 7.5 KW

MASTER BATCH DOSING UNIT (2)
ACCURACY: 0.01%

EXTRUDER (2)
DIAMETER: 130mm
SINGLE SCREW (2)
HEATING SYSTEM: ELECTRICITY
MOTOR: 75 KW

MELT FILTRATION MACHINE (2)
PIPE SIZE: 50mm
FILTER AREA: 3.5 SQUARE METERS
MELT FLOW: 650 KGS PER HOUR
DOUBLE FILTRATION CHAMBER

MELTING PUMP (2)
40 RPM
FLOW CAPACITY: 400 KGS PER HOUR
POWER: 7.5 KW

SPINNING BEAM (2)
DIMENSIONS: 1900 X 256mm
HANGER TYPE MELT DISTRIBUTION
HEATING SYSTEM: OIL
WORKING TEMPERATURE: 200 TO 260 CELSIUS

SPINNERET (4)
HARDNESS: 30
SIZE: 1900mm LONG X 256mm WIDE
HOLE DIAMETER 0.45mm
HOLE QUANTITY: 6500 HOLE PER METER

QUENCHING UNIT (2)
WORKING TEMP: 20 CELSIUS
AIR FLOW CAPACITY: 12,000 CUBIC METERS/H
AIR PRESSURE: 6500
FILTER SIZE: 80#

FILAMENT DRAFT UNITS (2)
AIR PRESSURE: 5020PA
AIR FLOW CAPACITY: 12,000 CUBIC METERS/H
INSIDE TEMP: 10 TO 25 CELSIUS
FILAMENT FINENESS: 1.6 TO 2.0 DENIER

MELT BLOWN EQUIPMENT

VACUUM SUCTION MACHINE (2)
LOAD CAPACITY: 700 TO 900 KGS PER HOUR
AIR CAPACITY: 300 CUBIC METERS/H
POWER: 7.5 KW

MASTER BATCH DOSING UNIT (2)
4 HOPPERS
200 KGS HOPPER LOAD

EXTRUDER
DIAMETER: 105mm
SINGLE SCREW
MOTOR: 18.5 KW

MELT FILTER
DOUBLE CYLINDER
HYDRAULIC
MELT FLOW CAPACITY: 450 KGS/HR
FILTER SIZE: 150mm DIAMETER
ELECTRIC HEATING

MELTING PUMP
SPEED: 40 RPM
MELT FLOW CAPACITY: 450 KGS PER HOUR
POWER: 7.5 KW

MELT BLOWN DIE SPINNARET
SPINNERET HOLE SIZE: 0.32 TO 0.35mm
HOLE DISTANCE: 40 TO 42 PER INCH
FABRIC WEIGHT: 2 TO 200 GSM

HIGH PRESSURE AIR BLOWER
AIR FLOW CAPACITY: 70 TO 100 CUBIC METERS PER MINUTE
AIR PRESSURE: 100 KPA
POWER: 200 KW

WEB FORMING MACHINE
SPEED: 100 METERS PER MINUTE

ELECTRIC TREATMENT
VOLTAGE: 220 VOLTS, 50 Hz
INPUT CURRENT: 3A
OUTPUT VOLTAGE: 60 KV
TREAT WEB WIDTH: 1.6 METERS

HOT AIR HEATING MACHINE
WORKING TEMP: 350 CELSIUS
PRESSURE: 0.8 KPA
HEATING: ELECTRIC
POWER: 200 KW

THERMAL CALENDER
PROCESSING SPEED: 400 METERS PER MINUTE
ROLLER SIZE: 2000mm LONG, 520mm DIAMETER
EMBOSSING ROLLER: 1
LINEAR PRESSURE: 30 TO 125 N/mm
HEATING SYSTEM: OIL

HYDROPHILIC MACHINE
SPEED: 400 METERS PER MINUTE
FEEDING SYSTEM: DOUBLE KISSING ROLLER
KISS ROLLER DIAMETER: 215mm
LIQUID TANK: 200 KGS WITH HEAT/WARM AND MIX

DRYING SYSTEM:
INFRARED + HOT AIR
DRIVE ROLL SIZE: 150mm
HEATING EQUIPMENT: QUARTZ HEATER, HOT AIR BLOWER, EXHAUST AIR BLOWER

INSPECTION MACHINE
EFFECTIVE WIDTH: 1600mm
INSPECTION SPEED: 400 METERS PER MINUTE
INSPECT GSM: 10 TO 40 GSM

AUTOMATIC WINDING MACHINE
SPEED: 400 METERS PER MINUTE
ROLLER DIAMETER: 2000mm
ROLLER EXCHANGE SYSTEM: AUTOMATIC
FABRIC INSPECTOR: ONLINE
POWER: 15 KW

HIGH SPEED SLITTING MACHINE
PROCESS SPEED: 800 METERS PER MIN
ROLL DIAMETER: MAX 1500mm
SLITTING WIDTH: 80mm
PAPER TUBE SIZE: 76mm DIAMETER
AUTO TENSILE CONTROL: AVAILABLE ONLINE
METER COUNTING: AVAILABLE ONLINE

OIL HEATER (4)
HEATING POWER: 60 KW
MOTOR POWER: 7.5 KW
OIL PUMP FLOW: 30 CUBIC METERS PER SECOND
PRESSURE: 0.4 KPA

WATER CHILLER
DRIVE SYSTEM: SCREW
COOLING CAPACITY: 300,000 CALORIES
TEMP: 0 TO 20 CELSIUS
POWER: 110 KW

AIR BLOWER
SPEED: 1450 RPM
AIR BLOW CAPACITY: 12,000 CUBIC METERS PER HOUR
PRESSURE: 5200 PA
POWER: 30 KW x 3, 45 KW x 1

AIR COMPRESSOR
DRIVE SYSTEM: SCREW
PRESSURE: 0.8 KPA
POWER: 15 KW

HEATING SYSTEM: ELECTRIC
TEMP: 350 CELSIUS
HEATING TIME: 6 TO 8 HOURS
POWER: 4 KW

ULTRASONIC CLEANING MACHINE
3mm THICK
SIZE: 2000 X 500mm
FREQUENCY VIBRATION: 100 KHZ
TEMP: 40 CELSIUS

ELECTRONIC PANEL BOARD

PLATFORM

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