REFERENCE NUMBER: T-6756
GRAUTE AND SCHOTT & MEISSNER AIRLAY PRODUCTION LINE – NEW, WORKING WIDTH 3200mm
BRAND: GRAUTE (GERMANY) AND SCHOTT & MEISSNER
YEAR: 2012, HAS NEVER BEEN INSTALLED
WORKING WIDTH: 3200mm (AFTER EDGE TRIM)
CAPACITY: 1400 KG/H (BEFORE EDGE TRIM)
RANGE OF WEIGHTS: 80 TO 3500 G/M2
THICKNESS: MAX. 250mm
WEB DENSITY: 5 TO 80 KG/M3
WEIQHT [G/M2] PRODUCTION [KG/H] SPEED [M/MIN]
80 298 18.0
100 370 18.0
500 1375 13.3
2000 1375 6.7
3500 1375 1.9
CONSISTING OF:
• BALE OPENING
BRAND: GRAUTE
3X BALE OPENER (BO 150)
1X FINE OPENER (FO 125)
2X TRANSPORT FAN (TFF 30)
2X FILLING CAGE (FC 150)
3X WEIGHTING PLATE SYSTEM (WPS 150)
2X CONTINUOUS MIXING OPENER
• BLENDING AND FEEDING
BRAND: GRAUTE
1X LARGE VOLUME BLENDER (LVB 150)
2X TRANSPORT FAN (TFF 30)
1X METAL DETECTOR (DMX)
1X BUFFER EQUIPMENT (PO 175)
• AIRLAY-CARDING
BRAND: GRAUTE
1X CARD FEEDING UNIT (CFV 344)
1X WEIGHTING PLATE SYSTEM (WPS 344)
1X AIR-WEB FORMER (AWF 344)
1X HIGH LOFT OUTLET
2X TRANSPORT FAN (TFF 30)
1X DUST FAN (DF 25)
1X FILTER STATION
1X CONTINUOUS MISSING OPENER (CMO 80)
1X CONVEYOR BELT (CB 80)
• TOPCON DOUBLE BELT OVEN
BRAND: SCHOTT & MEISSNER
2X 3M TOPCON HEATING SECTIONS
2X DIRECT HEATING BY GAS BLOWER BURNER 300KW
2X CIRCULATING AIR BLOWER 25000M3/H; 15KW
1X EXHAUST AIR FAN 6000M3/H; 3KW
2X TOPCON COOLING SECTIONS
1X EXHAUST AIR BLOWER 28000M3/H; 15KW
1X FRESH AIR BLOWER 28000M3/H; 15KW
TOPCON CONVEYING SYSTEM WITH BELT GUIDING AND TENSIONING SYSTEM
MAGNETIC SYSTEM FOR KEEPING THE TOP BELT SUSPENDED
• CUTTING MACHINE
BRAND: SCHOTT & MEISSNER
1X INLET BELT CONVEYOR, LENGTH APPROX. 1000mm
7X LONGITUDINAL CUTTING HEAD, CIRCULATING KNIFE Ø 810mm
1X SHARPENING DEVICE FOR LONGITUDINAL CUTTING
1X FLYING CROSS CUTTING HEAD, CIRCULATING KNIFE Ø 810mm
TRANSPORT BELT FOR CROSS CUTTING UNIT
SAFETY FENCES ON THE CUTTING MACHINE
• WINDER
BRAND: SCHOTT & MEISSNER
OUTLET TRANSPORT BELT, LENGTH APPROX. 3000mm
1X ASCENDING BATCH WINDER, MAX. Ø 1500mm
• ADDITIONAL
MULTI-MOTOR AC DRIVES
CONTROL PANEL AND COMMAND PANEL
MACHINE IS AVAILABLE FOR IMMEDIATE SALE
COMPLETE PRODUCTION LINE IS ORIGINAL PACKED AND HAS NEVER BEEN INSTALLED
SPECIFICATION OF NONWOVEN LINE
SCHOTT & MEISSNER NONWOVEN LINE
FOR CONTINUOUSE THERMOBONDING OF PES / BICO WEBS
USEFUL WORKING WIDTH: 3400mm, SIMILAR TO DRAWING NO. 60.71X.086
CONSISTING OF:
PARAGRAPH §1
1. BALE OPENING
EXECUTED AS FOLLOWS
• 1X BALE OPENER (BO 150)
• 1X FINE OPENER (FO 125)
• 1X TRANSPORT FAN (TFF 30)
• 2X FILLING CAGE (FC 150)
• 2X BALE OPENER (BO 150)
• 3X WEIGHING PLATE SYSTEM WPS 150
• 2X CONTINUES MIXING OPENER (CMO 150)
• 1X TRANSPORT FAN (TFF 30)
2. BLENDING AND FEEDING
EXECUTED AS FOLLOWS
• 1X LARGE VOLUME BLENDER (LVB 150)
• 1X TRANSPORT FAN (TFF 30)
• 1X METAL DETECTOR DMX
• 1X BUFFER EQUIPMENT (PO 175)
• 1XTRANSPORT FAN (TFF 30)
3. AIRLAY-CARDING EXECUTED AS FOLLOWS
• 1X CARD FEEDING UNIT CFV 344
• 1X WEIGHING PLATE SYSTEM WPS 344
• 1X AIR-WEB FORMER AWF 344
• 1X HIGH LOFT OUTLET
• 1X TRANSPORT FAN (TFF 35)
• 1X DUST FAN (DF 25)
• 1X FILTER STATION
• 1X CONTINUES MIXING OPENER (CMO 80)
• 1X CONVEYOR BELT (CB 80)
• 1X TRANSPORT FAN (TFF 30)
4. TOPCON®LP DOUBLE BELT OVEN - AIR-THROUGH
EXECUTED AS FOLLOWS
• 2X 3M TOPCON®LP HEATING SECTIONS
• 2X DIRECT HEATING BY GAS BLOWER BURNER 300 KW
• 2X CIRCULATING AIR BLOWER, 25,000 M3/H. 15 KW
• 1X EXHAUST AIR FAN 6,000 M3/H; 3 KW
• 2X 2M TOPCON®LP INTEGRATED COOLING SECTIONS
• 1X EXHAUST AIR BLOWER 28,000 M3/H; 15KW
• 1X FRESH AIR BLOWER 28,000 M3/H; 15KW
• TOPCON®LP CONVEYING SYSTEM INCLUDING BELT GUIDING SYSTEM AND BELT TENSIONING SYSTEM
• MAGENTIC SYSTEM FOR KEEPING THE TOP BELT SUSPENDED
5. SCHOTT & MEISSNER CUTTING MACHINE
EXECUTED AS FOLLOWS
• 1X INLET BELT CONVEYOR, LENGTH APPROX 1000mm
• 7X LONGITUDINAL CUTTING HEAD, CIRCULATING KNIFE, Ø 810mm
• 1X SHARPENING DEVICE FOR LONGITUDINAL CUTTING KNIFES
• 1X FLYING CROSS CUTTING HEAD, CIRCULATING KNIFE, Ø 810mm
• TRANSPORT BELT FOR CROSS CUTTING UNIT
• SAFETY FENCE FOR CUTTING MACHINE
6. SCHOTT & MEISSNER ASCENDING BATCH WINDER INCL. TRANSPORT BELT
EXECUTED AS FOLLOWS
• OUTLET TRANSPORT BELT; LENTH APPROX. 3000mm
• 1X ASCENDING BATCH WINDER, MAX. 0 1500mm
7. MULTI-MOTOR AC DRLVE(S)
8. CONTROL PANEL AND COMMAND PANEL
9. SUPERVISION OF FINAL ASSEMBLY AND START-UP
ENVIRONMENTAL DETAILS
SITE ALTITUDE ≤ 1000 MUNN
TEMPERATURE 10 °C... ≤35 °C
RELATIVE AIR HUMIDITY 65% ± 5%
ABSOLUTE WATER CONTENT 9-12 G/KG DRY AIR
DESIGN DATA
MATERIAL IN USE CARDED AND AIRTAID NONWOVEN
FIBRES PES + BICO
MIXTURE OF FIBRES MUST BE CONFIRMED BY THE CUSTOMER
FIBRE FINESS 3.3...6.7 DTEX
FIBRE LENGTH 38 TO 60mm
METTING POINT BICO FIBRE 110°C .... 140°C (DEPENDING ON FIBRES IN USE)
PRODUCTION TEMPERATURE MAX. 190°C (DEPENDING ON MELTING FIBRE)
END PRODUCT WADDINGS / INSULATION
RANGE OF WEIGHTS 80...3500 G/M2
FINAL PRODUCT THICKNESS MAX. 250mm
WEB DENSITY MAX. 80 KG/M3 (DEPENDING ON FIBRE)
FIBRE THROUGHPUT MAX. 1400 KG/H (DEPENDING ON WEB WEIGHT AND FIBRE IN USE)
WORKING WIDTH / VENTILATED WIDTH MAX. 3400mm
FINISH PRODUCT WIDTH MAX. 3200mm
PRODUCTION SPEED MAX 18 M/MIN (DEPENDING ON PRODUCT REQUIREMENTS, FIBERS IN USE. BASIC WEIGHTS)
MECHANICAL SPEED 1....20 M/MIN (RATIO 1:20)
REFERENCE PRODUCT MUST BE CONFIRMED BY THE CUSTOMER
ENERGY CONSUMPTION 1 KG/FIBRE = APPROX. 0.3 KW (10 KW = 1 M’/NATURAL GAS)
TECHNICAL SPECIFICATION
1. BALE OPENING
1X BALE OPENER TYPE: BO 150
FIBRE IN USE: BICO WORKING WIDTH 1500mm
WITH FREQUENCY REGULATED DRIVES AND 2 M FEED TABLE
POWER INSTALLED: EACH APPROX. 5 KW
1X FINE OPENER TYPE: FO 125
FIBRE: BICO
WORKING WIDTH: 1250mm
MODE OF DRIVES: AC, ACF
POWER INSTALLED: APPROX. 9 KW
1X TRANSPORT FAN TYPE: TFF 30
AIR CAPACITY: MAX. 5500 M3/H
MODE OF DRIVES: ACF
POWER INSTALLED: EACH 4 KW
2X FILLING CAGE TYPE: FC 150
WORKING WIDTH: 1500mm
WITH BLOW-IN-HOOD AND TWO TAKE-OFF-ROLLS
MODE OF DRIVES: ACF POWER INSTALLED: APPROX. 1.0 KW
2X BALE OPENER TYPE: BO 150
FIBRE IN USE: PES WORKING WIDTH 1500mm
WITH FREQUENCY REGULATED DRIVES, 2 M FEED TABLE AND FIBER OUTLET THROUGH TWO TAKE-OFF-ROLLS.
POWER INSTALLED EACH APPROX. 5.6 KW
3X WEIGHING PLATE SYSTEM TYPE: WPS 150
WORKING WIDTH 1500mm
FOR AUTOMATIC SETTING AND REGULATION OF FIBER BLENDING, TO
BE INSTALLED BETWEEN BALE OPENER AND CONTINUES MIXING OPENER
2X CONTINUES MIXING OPENER TYPE: CMO 150
WORKING WIDTH 1500mm
WITH DOUBLE-SIDED FEEDING THROUGH A PAIR OF FEED ROLLS AND A TRAY PLATE FEEDING
POWER INSTALLED: APPROX. 13 KW
1X TRANSPORT FAN TYPE: TFF 30
AIR CAPACITY: MAX 6,000 M3/H
MODE OF DRIVES: ACF
POWER INSTALLED: EACH 7.5 KW
2. BLENDING AND FEEDING
1X LARGE VOLUME BLENDER TYPE: LVB 150
WORKING WIDTH: 1500mm
FILLING LENGTH: 4000mm
FILLING HEIGHT: APPROX 2000mm
TOTAL HEIGHT: APPROX. 5200mm
FILLING CAPACITY: APPROX 12 M3
FEED BY 1 CYCLON CYC
1X TRANSPORT FAN TYPE: TFF 30
AIR CAPACITY: MAX. 5500 M3/H
MODE OF DRIVES: ACF
POWER INSTALLED EACH 4 KW
1X METAL DETECTOR TYPE: DMX
WITH REMOVING DEVICE (BAC)
FOR FERROUS PARTS
DETECTOR WITH ELECTRONIC APPARATUS
SPECIAL PVC PIPE WITH CONNECTIONS
ELECTRIC-PNEUMATIC VALVE BOX
COLLECTING SILO
1X BUFFER EQUIPMENT TYPE: PO 175
WORKING WIDTH: 1750mm
WITH BLOW-IN-HOOD, FILLING CAGE, PRE OPENER AND
SUCTION CHANNEL
MODE OF DRIVES: AC, ACF
POWER INSTALLED: APPROX. 3 KW
1X TRANSPORT FAN TYPE: TFF 30
AIR CAPACITY: MAX. 6,00 M3/H
MODE OF DRIVES: ACF
POWER INSTALLED: EACH 4 KW
3. AIRLAY-CARDING
TX CARD FEEDING UNIT TYPE: CFV 344
WORKING WIDTH 3440mm
WITH BLOW-IN-HOOD, FILLING CAGE, FIBER COMPACTION BY VIBRATION WALL AND MATERIAL OUTLET ON GLIDING PLATE
MODE OF DRIVES: AC. ACF
POWER INSTALLED: APPROX 7 KW
1X WEIGHING PLATE SYSTEM TYPE: WPS 344
WORKING WIDTH 3440mm
FOR AUTOMATIC SETTING AND REGULATION OF WEB WEIGHT DURING PRODUCTION, TO BE INSTALLED BETWEEN CARD-FEEDER AND AIR-WEB-FORMER
AIR-WEB FORMER TYPE: AWF 344
WORKING WIDTH 3440mm
WITH MOVABLE PRE-CARD AND WITH AN AIR-LAY
TAKE OFF DEVICE FOR RANDOMISED WEB.
KIND OF INLET OVERHEAD INLET WITH FEED ROLL
2 TRANSFER ROLLS Ø 413mm AND Ø 550mm
2 WORKER ROLLS Ø 260mm
1 STRIPPER ROLL Ø 180mm
COVERED TURBO ROLL Ø 600mm
ADJUSTABLE AIR-LAY FORMING CHANNEL
METALLIC WIRE FOR ALL ROLLS
BLOWING FAN FOR FIBRE DOFFING
WITH A MESH BELT CONVEYOR INCLUDED A AUTOMATIC
GUIDING SYSTEM AND SUCTION DEVICE FOR REMOVING
FIBER ACCUMULATIONS FROM THE MESH CONVEYOR
THE MESH CONVEYOR, WITH ADJUSTABLE CHANNEL, MOUNTED ON
MOVABLE FRAME AND WITH A SUCTION FAN APPROX. 42,000 M3/H
OF EXHAUST AIR TO ERECT NEAR TO THE AIR-WEB-FORMER AND
TO BE LED TO THE CUSTOMERS FILTER INSTALLATION
CARD PREPARED FOR CONNECTION TO CUSTOMERS
FILLER UNIT FOR DUST ASPIRATION ETC.
INCL ALL NECESSARY ACF DRIVES AND GEARBOXES,
POWER INSTALLED: ABOUT 150 KW
1X HIGH LOFT OUTLET ADJUSTABLE SUCTION ROLL SYSTEM INDUCTED THE FLEXIBLE TUBE FROM SUCTION ROLL TO THE FAN
1 X T RANSPORT FAN TYPE: TFF 35
AIR CAPACITY: MAX. 7,000 M3/H
MODE OF DRIVES: ACF
POWER INSTALLED: EACH 4 KW
2X DUST FAN TYPE: DF 25
AIR CAPACITY: MAX. 3,600 M3/H
MODE OF DRIVES: ACF / POWER INSTALLED: EACH 4 KW
1X FILTER STATION FOR THE SUCTION FANS OF THE AWF 344
AIR CAPACITY: APPROX. 40,000 M3/H
1X CONTINUES MIXING OPENER TYPE: CMO 80
WORKING WIDTH 800mm
WITH FEED TABLE AND SPRING
LOADED PAIR OF FEED ROLLS
POWER INSTALLED: APPROX 6 KW
CONVEYOR BELT TYPE: CB 80
WORKING WIDTH 800mm
FOR 2 EDGE STRIPS, LENGTH APPROX 5.0 M
TRANSPORT FAN TYPE: TFF 30
AIR CAPACITY, MAX. 6,000 M3/H
MODE OF DRIVES: ACF
POWER INSTALLED EACH 4 KW
ELECTRICAL CABINET WITH COMPLETE INSTALLATION SUCH AS INVERTER FOR VARIABLE SPEED
MOTORS, CONTROL BASED ON SIEMENS S7 PLC, CONTROL ELEMENTS, PROGRAMMING AND WIRING DIAGRAM, WITH PLC CONTROL TOUCH PANEL 2X OP17 FOR THE AFOREMENTIONED MACHINERY
4. TOPCON®/LP DOUBLE BELT OVEN - AIR-THROUGH
TOPCON®LP - HEATING SECTION
TYPE 1-PASS AIR-THROUGH OVEN
HOUSING INSULATING PANEL DESIGN, FILLED WITH MINERAL WOOL, THICKNESS 120mm: INSIDE SHEETS AND PLENUMS MADE OF HOT-GALVANISED STEEL
HEATED LENGTH 2 SECTIONS OF 3M HEATED LENGTH, EACH = 6M LENGTH IN TOTAL
VENTILATION AIR-THROUGH TREATMENT WITH VERTICALLY AIR-FLOW DIRECTION:
DIFFUSOR SYSTEM FOR CAREFULLY FIBRE TREATMENT BY LOWER FLOW VELOCITY (LOW PRESSURE) AND HIGHER AIR VOLUME: REVERSING THE AIR-FLOW DIRECTION METER BY METER
VENTILATED WIDTH MAX. 3400mm
CIRCULATING AIR BLOWER 2X MAX 25,000 M3/H, 15 KW. ΔP 1,600 PA
INFINITELY ADJUSTABLE BY FREQUENCY CONVERTER
EXHAUST AIR BLOWER 1X MAX. 6,000 M3/H. 3 KW, ΔP 900 PA
INFINITELY ADJUSTABLE BY FREQUENCY CONVERTER
HEATING SYSTEM DIRECT HEATING BY GAS BLOWER BURNER (INCL. GOST CERTIFICATE)
(1 HEATING SYSTEM EACH SECTION)
HEATING MEDIUM NATURAL GAS
INSTALLED HEATING CAPACITY 300 KW PER SECTION, IN TOTAL 2 X 300 KW = 600 KW
EACH HEATING SECTION INFINITELY ADJUSTABLE IN THE RANGE OF 10...300 KW (1:30 RATIO)
MAX. CIRCULATING AIR TEMPERATURE 190°C (DEPENDING ON BELTS)
TEMPERATURE CONTROL BY ELECTRONIC PID-CONTROLLER
TEMPERATURE ACCURACY ±1.5% (180°C AND 80% BLOWER CAPACITY)
TOPCON®LP INTEGRATED AIR-THROUGH COOLING ZONE
KIND OF TREATMENT AIR THROUGH TREATMENT BY FRESH AIR
COOLED LENGTH 2 SECTIONS OF 2 M COOLED LENGTH = 4 M LENGTH IN TOTAL
AIR FLOW SENSE FROM THE BOTTOM TO THE TOP
COOLING MEDIUM FRESH AIR
EXHAUST AIR BLOWER 1X MAX. 28,000 M3/H, 15 KW. ΔP 1,200 PA INFINITELY ADJUSTABLE BY FREQUENCY CONVERTER
FRESH AIR BLOWER 1 X MAX 28,000 M3/H. 15 KW. ΔP 1,200 PA INFINITELY ADJUSTABLE BY FREQUENCY CONVERTER
TOPCON®LP CONVEYING SYSTEM
TYPE TOPCON CONVEYING SYSTEM WITH TWO FREE-WHEELING CONVEYOR
BELTS INCL. AUTOMATIC BELT TRACKING MECHANISM: THE UPPER CONVEYOR BELT IS VERTICALLY ADJUSTABLE BY MOTOR DRIVEN WORM GEAR JACKS
TOP BELT QUALITY BRONZE / STEEL
BOTTOM BELT QUALITY BRONZE / STAINLESS STEEL
BELT WIDTH USEFUL WORKING WIDTH + 200mm
BELT TENSIONING PNEUMATICALLY WITH AUTOAMTIC PARALLEL TRACKING MECHANISM
MAGNETIC SYSTEM FOR TOP BELT INCLUDED
FREE PASSAGE HEIGHT 5...300mm, DIGITAL READOUT AT THE COMMAND PANEL
5. SCHOTT & MEISSNER CUTTING MACHINE
LONGITUDINAL CUTTER
OPERATING PRINCIPLE "SAW CUT MODE"
WEB CONVEYANCE BY MEANS OF FEED AND DRAW-OFF BELTS, MOTOR DRIVEN
SLITTING MODE MOTOR-DRIVEN CIRCULAR BLADES
EACH SLITTING HEAD CAN BE INDEPENDENDLY LOADED BY MEANS OF PNEUMATIC CYLINDER
A) FOR SLITTING MODE
B) OR LIFTED UP IF OUT OF USE
MOTOR DRIVE A.C. MOTOR DRIVE, FREQUENCY CONTROLLED,
(1 INDEPENDED DRIVE MOTOR EACH SLITTING HEAD)
BLADE DIAMETER 0 810mm
BLADE QUALITY CUTTING STEEL
NUMBER OF SLITTING STATIONS 7X; (2 X EDGE TRIMS, 5 X CENTER CUT)
AUTOMATIC SLITTING HEAD ADJUSTMENT BY A.C. MOTOR DRIVE WITH BRAKE
IN COMBINATION WITH A MAGNET LINEAR LENGTH MEASURING SYSTEM (EACH SLITTING STATION CONTAINS ITS OWN A C. MOTOR DRIVE, MAGNET SENSOR AND MAGNET TAPE), 1 CENTRAL MEASUREMENT ACTUATING DEVICE
MIN. SLITTING HEAD DISTANCE MIN. 300mm
MAX MATERIAL THICKNESS TO BE PROCESSED 300mm BLADE SHARPENING UNIT 1 X SHARPENING UNIT
SHARPENING PROCESS TWO GRINDSTONES ARE LATERALLY POSITIONED NEXT TO THE BLADE
SHARPENING PROCESS ONLY WITHOUT PRODUCT WHILE LINE STOP PNEUMATICALLY ACTIVATED VIA OPERATOR PANEL
MIN DISTANCE BETWEEN THE SLITTING HEADS MIN. 300mm
EDGE TRIM REMOVAL INCLUDED
SAFETY GUARDS IND. SAFETY DOOR SWITCH ON ACCESS DOOR ABOVE THE
MOTOR DRIVEN BLADES
INDUDING THE SAFETY GUARDS AND LIMIT SWITCH FOR THE FEED AND DELIVERY SIDE
CROSS CUTTER
OPERATING PRINCIPLE "FLYING WHEEL"
THE CUTTING HEAD IS MOVED ACROSS THE WEB WIDTH BY MEANS OF A LINEAR DRIVE AND THE CUTTING UNIT MOVES FORWARD IN PRODUCTION SPEED FOR RECTANGULAR CUT WITHOUT STOP
TYPE DRIVEN ROTARY BLADE
MOTOR DRIVE A.C. MOTOR DRIVE, FREQUENCY CONTROLLED,
BLADE DIAMETER Ø 810mm
SPECIFICATION ADDITIONAL OPERATOR GUARD ONTO BLADE, DETACHABLE FOR SERVICING AND MAINTENANCE WORK
BLADE QUALITY CUTTING STEEL
NUMBER OF ROTARY BLADES 1X
WEB WIDTH / CUTTING WIDTH MAX. 3400mm
WEB THICKNESS MAX. 300mm
CUTTING FREQUENCY MAX. 6 CUTS/MIN (DEPENDING ON PRODUCT, WEB THICKNESS, BLANKET LENGTH, PRODUCTION SPEED)
LENGTH MEASUREMENT BY MEASUREMENT WHEEL, COUNTER, AND ELECTRONIC PULSE GENERATOR
TRANSPORT BELT
POSITION BETWEEN CROSS CUTTER AND WIND-UP STATION
FUNCTION CONTINUOUS WEB CONVEYANCE TOWARDS THE WINDER
QUALITY SYNTHETIC WEAVE
BELT GUIDING RESTRICTED GUIDANCE BY MEANS OF DOUBLE SIDED WEDGE GUIDE
BELT TENSION MECHANICALLY BY SPRING FORCE
BELT WIDTH USEFUL WORKING WIDTH + 200mm
DISTANCE BETWEEN THE ROLLER AXIS APPROX. 2500mm
EXTENDED FROM CROSS CUTTER HEIGHT DOWN TO 900mm
6. ASCENDING BATCH WINDER
WINDING MODE WINDING MODE IS PROCESSED BY MEANS OF TWO MOTOR DRIVEN WINDING ROLLS
THE MANDREL IS POSITIONED IN BETWEEN THE ROLLER NIP AND IS CAUGHT BY LATERAL BRACKETS
TENSILE STRENGTH CONTROL BY MEANS OF A PNEUMATIC BRAKE WHICH IMPACTS / CONTROLS THE VERTICAL UPWARDS MOVEMENT OF THE BRACKETS AND GIVES MORE OR LESS DENSITY TO THE BATCH
USEFUL WORKING WIDTH 3400mm
ROLLER DIAMETER 300mm
ROLLER QUALITY STEEL ROLLER, WRAPPED WITH FRICTION TAPE
MAX. BATCH DIAMETER 1500mm
MAX. BATCH WEIGHT TO BE ADVISED
7. MULTI - MOTOR A.C. DRIVE(S)
TYPE GEARED MOTOR DRIVE(S)
SPEED ADJUSTMENT INFINITELY ADJUSTABLE BY FREQUENCY CONVERTER, MANUALLY ADJUSTABLE AT THE COMMAND PANEL OR AUTOMATICALLY BY THE GIVEN REFERENCE VALUE OF THE PRE-MACHINE
MECHANICAL LINE SPEED 1 .....20 M/MM (1:20 RATIO)
NUMBER OF DRIVING STATIONS WILL BE CONFIRMEND
REFERENCE INPUT TO BE GIVEN 0...10 V
8. CONTROL PANEL AND COMMAND PANEL
SUPPLY VOLTAGE 400 V: 3 PHASES; 60 CYCLES
CONTROL VOLTAGE 24 V DC
INSTALLED ELECTRICAL POWER APPROX. 475 KW / 950 A
CURRENT FLUCTUATION 5...10 %
CONTROL PANEL BRAND “RITTAL”. INCLUDING ALL ELECTRICAL EQUIPMENT
EXCEPTING OPERATING AND INDICATING ELEMENTS OF THE LINE
CONTROL PANEL SIZE: 4800 X 2000 X 500mm (+200mm SOCKET)
NUMBER OF FIELDS: 10 (IN TOTAL)
PROTECTION LEVEL: IP 54
CABLE INLET: FROM BOTTOM
COOLING UNIT NOT INCLUDED
COMMAND PANEL BRAND "RITTAR. INCLUDING ALL OPERATING
AND INDICATING ELEMENTS, LINE'S OPERATION BY SIEMENS OPERATOR PANEL MP 277 10” AND OP 177 6”
OPERATOR PANEL MP 277 10” / OP 177 6” TO SET ALL DRIVES INTO OPERATION, TO GIVE ALL REFERENCE SETTINGS AND TO INDICATE ALL ACTUAL VALUES TO LOG ALL OPERATION VALUES AND FAULT INDICATIONS (DATE/TIME), PASSWORD AVAILABLE
CONTROL BY PLC BRAND “SIEMENS” SIMATIC S7-300
USER INTERFACE RUSSIAN LANGUAGE
SPS PROGRAMMING, CIRCUIT DIAGRAMS ENGLISH LANGUAGE
MODEM LINK THE PLC SIEMENS S7 CONTAINS A TS-ADAPTER AND MODEM
LINK FOR ASSISTANCE IN MAINTENANCE, TECHNICAL SERVICE, FAULT ANALYSIS'S OR TROUBLE SHOOTING)
WIRING ACCORDING TO THE MOST MODEM EN-STANDARDS
PRE-WIRING OF THE SENSORS OF THE LINE ON TERMINALS IS MADE BY SCHOTT & MEISSNER; THE JUNCTION BOXES (TERMINALS) ARE POSITIONED INSIDE THE INLET AND EXIT STANDS OF THE LINE
SPECIFICATION OUR QUOTE CONTAINS 30 M WIRE CABLES BETWEEN CONTROL PANEL, COMMAND PANEL AND END-USER POINTS OF THE LINE
GENERAL DATA
SERVICE SIDE (OVEN ACCESS DOORS) LEFT HAND SIDE IN MATERIAL TRANSPORT DIRECTION
OVEN EXTERIOR LACQUER COATING ACCORDING TO YOUR CHOICE (RAL COLORING)
CONTROL PANEL AND COMMAND PANEL RAL 7035 LIGHT GREY
OVEN INTERIOR NO LACQUER COATING, HOT-GALVANIZED STEEL
OPERATING MANUAL 2- FOLD RUSSIAN LANGUAGE 2- FOLD ENGLISH LANGUAGE
TECHNICAL DOCUMENTATION 2- FOLD ENGLISH LANGUAGE
SPARE PART LIST 2- FOLD ENGLISH LANGUAGE
TECHNICAL AND TECHNOLOGICAL PARAMETERS OF THE OVERALL SYSTEM
FIBRE SPECIFICATIONS
TYPE OF FIBRE PES – 3.3 - 15 DTEX (PET)
FIBRE FINENESS PES - BIKO - 4.4 DTEX
FIBRE LENGTH 38 TO 51mm
MIXING RATIO BICO PERCENTAGE 15 - 30 %
PRODUCTION
RANGE OF WEIGHTS 80 TO 3500 G/M3
FIBRE THROUGHPUT 1400KG/H (BEFORE EDGE CUTTING)
THICKNESS OF WEB - FINISHED PRODUCT MAX 250mm
WIDTH OF END PRODUCT AFTER EDGE CUTTING MAX. 3200mm
WEB DENSITY 5 TO 80 KG/M1 (DEPENDING ON WEIGHT AND FIBRE MIX)
WEIGHT (G/M2) PRODUCTION (KG/H) LINE SPEED (MJMIN)
80 298 18
100 370 18
500 1375 13.3
2000 1375 6.7
3500 1375 1.9
FOR THE TECHNOLOGICAL COMMISSIONING OF THE MACHINES IN ACCORDANCE WITH ANNEX NO. 6, THE TWO UNDERLINED PRODUCTS ARE RUN FOR 6 HOURS EACH
FIBRE MIX: 20% BICO 4.4 DTEX; 60% PES 6.7 DTEX; 20% PES 15 DTEX
LACQUERING
MACHINES RAJ. COLOR AS DESIRED
CONTROL CABINETS RAJ. 7035, LIGHT GREY
CONTROL PANELS RAL 7035, LIGHT GREY
MOTORS ORIGINAL MANUFACTURER'S COLOR
ELECTRICAL DATA
SUPPLY VOLTAGE 3 X 400 V (+/-10%) 50Hz
CONTROL VOLTAGE 230 V- AC / 24 V - DC
TEMPERATURE IN CONTROL CABINETS = 35°C
HEIGHT < 1000 M ABOVE SEA LEVEL
PRODUCTION CLIMATE
TEMPERATURE 24°C +/- 5°C
REL HUMIDITY 70% +/- 5%
BUILDING REQUIREMENTS
THE REQUIRED CLEARANCE HEIGHT 6000mm
SMOOTH AND EVEN FLOOR
RELEVANT FOUNDATION LOADS
CLIMATIC CONDITIONS MUST BE OBSERVED
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