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ITEM 001 - MASK PRODUCTION MACHINE WITH (2) ULTRASONIC EAR STRAP WELDING DEVICES
FOR THE PRODUCTION OF SURGICAL MASKS WITH FILTRATION EFFICIENCY OF NO LESS THAN 95% (N95)
CAPACITY: 50 FOLDED N95 MASKS PER MINUTE
MASK DIMENSIONS: 175mm x 95mm
MATERIAL TYPE: 3 LAYERS OF POLYPROPYLENE NONWOVEN COMPOSITE FIBER
OPERATION CONTROLLED BY LCD TOUCH SCREEN
AUTOMATICALLY ALIGNS 3 ROLLS OF MATERIAL TO FEED IN (OUTER, FILTER AND INNER LAYERS)
PRESSES BOTH SIDES TOGETHER SYMMETRICALLY WHILE WELDING WITH ULTRASONIC HEAD
SPLITS TO 2 SERPATE WELDING DEVICES FOR EARLOOPS AND SENDS TO DIGITAL COUNTER
EARLOOPS ARE FINISHED WITH ULTRASONIC CUTTING AND WELDING
NOSE BRIDGE CAN BE PRODUCED WITH AUTOMATIC FEEDING, CUTTING AND ULTRASONIC WELDING
ULTRASONIC HEADS
VOLTAGE: 220 VOLTS
WATTS CAPACITY: 1500 WATT
FREQUENCY (KHZ): 20 KHZ
WARRANTY PERIOD FOR HEADS: 1 YEAR
COMPONENT MANUFACTURERS
SERVO MOTOR: PANASONIC / SCHNEIDER
CONTROL SYSTEM: PROPRIETARY
ULTRASONIC GENERATOR: PROPRIETARY, 220 VOLTS, 1.5 KW, 20 KHZ
SENSOR: OMRON / SICK
PNEUMATIC COMPONENT: SMC / FESTO
BELT: SAMSUNG / BANDO
MAIN BODY: PRE-MADE MATERIAL, WELDED ASSEMBLY
BEARINGS: NSK
BALL SCREWS: HIWIN
SECURITY DEVICE: SICK (SAFETY DEVICES TO PROTECT WORKERS)
TOTAL POWER: 4 KW
MACHINE MUST BE STOPPED TO FEED NEW ROLL OF MATERIAL
END OF ROLL DETECTOR INCLUDED: WHEN FABRIC IS FINISHED THE MACHINE WILL ALARM AND STOP
AIR PRESSURE: 0.6 MPa
VOLTAGE: 220 VOLTS, 60 Hz
DIMENSIONS: 6400mm x 4700mm x 1700mm
INCLUDES ELECTRONIC MANUAL BOOK (STORED ON USB MEMORY) AND WARRANTY CARD
OPTIONS (INQUIRE FOR PRICING): EAR STRAP FOLDER

ITEM 001 QUANTITY: 1 MASK PRODUCTION MACHINE AND 2 ULTRASONIC WELDING DEVICES FOR EAR STRAPS

ITEM 002 AUTOMATIC BAGGING MACHINE
SUITABLE FOR AUTOMATIC BAGGING OPERATIONS FOR VARIOUS MASK TYPES
MOTOR CONTROL SYSTEM: SERVO (3), AUTOMATICALLY SETS BAG LENGTH (UP TO 400mm) FOR SPECIFIED BAGGING LENGTH, WITH ANTI-AIR BAG , AUTOMATICALLY DETECTS PRODUCT BASE POINT AND MATERIAL POSITION, AUTOMATIC STOP WHEN OUT OF MATERIAL & STARTS WHEN MATERIAL IS PRESENT
FAST & CONVENIENT SETTING OF PARAMETERS, STORES SETS OF PARAMETERS FOR MULTIPLE PRODUCTS, OPERATOR CAN CHOOSE PARAMETERS ACCORDING TO PRODUCT SIZES
DIAGNOSTICS SYSTEM CLEARS ERROR & RESETS IN SINGLE STEP
HIGHLY SENSITIVE PHOTOELECTRIC EYE COLOR MARK TRACKER, DIGITAL INPUT SEAL/CUT POSITION MAKES SEAL & CUT POSITIONS MORE ACCURATE
TEMPERATURE CONTROLLED WITH INDEPENDENT PID, ALLOWS FOR VARIOUS MATERIALS IN PACKAGING
SIMPLE TRANSMISSION SYSTEM ALLOWS FOR EASY MAINTENANCE AND RELIABILITY
ALL CONTROLS SET BY SOFTWARE ALLOWING FOR ADJUSTING OF FUNCTIONS AND UPGRADES
MATERIALS
PVC FILM (HEAT SEALING), BOPP, OPP, CPP, ALUMINIZED PET FILM, ALUMINUM-PLASTIC FILM, PAPER FILM, PAPER GLUE, OTHER SINGLE- OR MULTIPLE-LAYERED HEAT-SEALED DIALYZABLE MATERIALS, ETC.
LENGTH OF PACKAGE BAGS: ≤400mm
WIDTH OF PACKAGE BAGS: 100 TO 165mm
HEIGHT OF PRODUCT: 55mm MAXIMUM
LENGTH OF FILM: 360mm MAXIMUM
DIAMETER OF FILM ROLL: 320mm MAXIMUM
CAPACITY/SPEED OF PACKAGING: 40 TO 230 BAGS PER MINUTE (1 TO 20 PIECES PER BAG)
POWER: 220 VOLTS, 50 OR 60 Hz, 2.4 KW
DIMENSIONS: 4050mm x 750mm x 1450mm
WEIGHT: APPROXIMATELY 300 KGS
COMPONENT MANUFACTURERS
TOUCH SCREEN: WEINVIEW
SERVO MOTOR: DORNA / WEIDE
SERVO CONTROLLER: DORNA / WEIDE
PROXIMITY SWITCH: OMRON
PHOTOELECTRIC SWITCH: OETAI
TEMPERATURE CONTROLLER: YATAI
SOLID STATE RELAY: SCHNEIDER
INTERMEDIATE RELAY: WEIDMUELLER
OPTIONS, INQUIRE FOR PRICING: STRAIGHT GRAIN SEALING, STAINLESS STEEL FRAME, CODE STAMPER (PRODUCTION DATE), EXHAUST (PINHOLE EXHAUST FEATURE)

ITEM 002 QUANTITY: 1 BAGGING MACHINE

ENTIRE LINE COMPOSED OF ITEM 001 AND ITEM 002

SEMI-AUTOMATIC BLANK FACE MASK EAR STRAP WELDING MACHINE
ULTRASONICALLY WELDS EAR STRAPS TO FACE MASK BLANKS
MASK DIMENSIONS: 175 x 95mm
CAPACITY: 15 TO 20 PIECES PER MINUTE
POWER: 2 KW
DIMENSIONS: 1200mm L x 750mm W x 1700mm H
WEIGHT: 350 KG

WITH AUTOMATIC FEEDING AUTOMATIC CUTTING OF EAR STRAP MATIERAL
MANUAL LOADING & UNLOADING
FLEXIBLE CONFIGURATION, EASY TO OPERATE
VERY EFFICIENT, WITH LOW FAILURE RATE

PACKAGE BY WOODEN BOX: 800 X 1250 X 1600mm
TOTAL WEIGHT IS EXPECTED TO BE AROUND 100KGS

3 LAYER MASKS CONSTRUCTED OF NONWOVEN AND MELTBLOWN FABRIC
MASK DIMENSIONS: 175 x 95mm (ADULT) & 145 x 90mm (CHILD)

---COMPOSED OF TWO MACHINES, AS BELOW

1) AUTOMATIC MASK LAYER MAKING AND CUTTING MACHINE
CAPACITY: 200 TO 300 PIECES PER MINUTE
INCLUDES
• MATERIAL FEEDING FRAME
• MACHINE FRAME
• ALUMINUM NOSE STRIP INSERTION
• ULTRASONIC WELDING
• CONVEYOR
DIMENSIONS: 4600 x 500 x 2100mm
WEIGHT: 300 KGS
POWER: 220 VOLTS, 50 Hz (OR AS PER CUSTOMER)

2) MANUAL EAR BAND WELDING MACHINE
CAPACITY: 30 TO 40 PIECES PER MINUTE
INCLUDES
• WORKBENCH
• LIGHT
• AIR CYLINDER
• ULTRASONIC GENERATOR
• CONTROL SYSTEM
DIMENSIONS: 800 x 500 x 1000mm
WEIGHT: 43 KGS
POWER: 380 VOLTS, 50 Hz (OR AS PER CUSTOMER)

WARRANTY: 1 YEAR FOR MAJOR COMPONENTS, LIFELONG SERVICE FOR THE USER

QUANTITY: 1 COMPLETE SEMI-AUTOMATIC LINE

SEMI-AUTOMATIC BLANK FACE MASK EAR STRAP WELDING MACHINE
ULTRASONICALLY WELDS EAR STRAPS TO FACE MASK BLANKS
MASK DIMENSIONS: 175 x 95mm
CAPACITY: 60 PIECES PER MINUTE
POWER: 3 KW
DIMENSIONS: 1950mm L x 7000mm W x 1620mm H
WEIGHT: 200 KGS

AUTOMATIC FEEDING OF ELASTIC STRAP USED FOR EAR LOOPS
AUTOMATIC CUTTING OFF OF MANUAL LOADING AND UNLOADING
FLEXIBLE CONFIGURATION WITH EASY CONTROL

TWO SIZES OF MASKS CAN BE WELDED SIMULTANEOUSLY, SAVING TIME AND LABOR
MANUAL LOADING & UNLOADING
VERY EFFICIENT, LOW FAILURE RATE
WEIGHT OF MACHINE WHEN PACKED FOR AIR FREIGHT : 200 kgs
DIMENSIONS OF MACHINE WHEN PACKED FOR AIR FREIGHT: 2000 x 700 x 1650mm

QUANTITY: 1

PRODUCES FLAT MASKS AUTOMATICALLY: COILS STOCK, FOLDS AND PRESSES, MOLDS MASK, CUTS, LOADS AND WELDS EAR LOOPS, FINISHED PRODUCTS EXIT THE MACHINE
MASKS ARE COMFORTABLE, NO PRESSURE, EASY TO WEAR AND PROVIDE GOOD FILTRATION
LINE FEATURES
ULTRASONIC WELDING MACHINE
HIGH SPEED PRODUCTION: 120,000 TO 140,000 PIECES PER 24-HOUR DAY
-APPROXIMATELY 90 TO 110 PIECES PER MINUTE
MODULAR AND PERSONNEL-FRIENDLY DESIGN WITH EASY MAINTENANCE
AUTOMATIC STOP AND ALARM FEATURE FOR MATERIAL BREAKAGE AND OTHER EXCEPTIONS, WITH ON-SCREEN HELP FOR CORRECTING THE BREAKAGE/EXCEPTIONS
DIMENSIONS: 6500mm LENGTH x 2500mm WIDTH x 1950mm HEIGHT
WEIGHT: </= 5000 KG
POWER: 220 VOLTS +/- 5% , 50 Hz, GROUND PROTECTION (OR AS PER CUSTOMER)
TOTAL KW: APPROXIMATELY 8.8 KW
AIR: 0.4 TO 0.6 MP (CLEAN AIR AFTER DEWATER, OIL-LESS, FILTRATION AND PRESSURE)
MAIN ACCESSORY: AIRTAC AIR CYLINDER

QUANTITY: 1 COMPLETE LINE (2 SETS CURRENTLY AVAILABLE MARCH 17TH)

SEMI-AUTOMATIC FACE MASK MACHINE
PRODUCES BLANK MASKS WITH NO EAR STRAPS (see our J-2779 for ear strap machine)
MASK DIMENSIONS: 175 x 95mm
CAPACITY: 150 TO 200 PIECES PER MINUTE
WEIGHT: 650 KGS
DIMENSIONS (L x W x H): 3400 x 800 x 2020mm
MATERIAL: NONWOVEN/ MELT-BLOWN FABRIC
VOLTAGE: 220 VOLTS / 380 VOLTS
POWER: 6 KW

WITH ADJUSTABLE SPEED
CONSISTENT PRODUCT QUALITY
CONVENIENT OPERATION
USES ULTRASONIC WELDING TO FORM MASKS

LEAD TIME: 5 DAYS FROM RECEIPT OF PAYMENT

PACKAGE 1 BY WOODEN BOX: 2400 X 1000 X 1300mm
PACKAGE 2 BY WOODEN BOX: 2150 X 700 X 2300 mm
TOTAL WEIGHT IS EXPECTED TO BE AROUND 650KGS

CAPACITY: 30-35 MASKS PER MINUTE
HIGH STABILITY, LOW FAILURE RATE
COMPUTER CONTROLLED OPERATIONS DRIVEN BY PLC
WITH AUTOMATIC TENSION CONTROL
VOLTAGE: 380 VOLTS, +5%, 50 Hz (OR AS PER CUSTOMER)
TOTAL POWER: ABOUT 15 KW
DIMENSIONS: L 10500 x W 1500 x H 2200mm

QUANTITY: 1

CAPACITY 90-110 MASKS PER MINUTE
MASK DIMENSIONS: 17.5 x 9.5mm
MATERIAL POLYPROPYLENE FABRIC
3 LAYERS
SEALING TYPE ULTRASONIC
TOTAL POWER: 10KW
POWER SUPPLY: AC 220 VOLTS, 50 OR 60 Hz (AS PER CUSTOMER)
DIMENSIONS: 7100mm x 3000mm x 1980mm

QUANTITY: 1

CAPACITY 80 TO 100 MASKS PER MINUTE
MASK DIMENSIONS: 17.5 x 9.5mm
MATERIAL: POLYPROPYLENE FABRIC
3 LAYERS
SEALING TYPE ULTRASONIC
TOTAL POWER: 3 KW
POWER SUPPLY: 220 VOLTS, 509 OR 60 Hz (AS PER CUSTOMER)
DIMENSIONS: 3300 x 630 x 1850mm

QUANTITY: 1

I. FUNCTION
THE MACHINE IS FULLY AUTOMATIC EAR TO LOOP MASK MAKING MACHINE. THIS MACHINE INCLUDES ONE SET OF CS-175 AND 2 SETS CS-WD175 AND BY A UNIT OF AUTOMATED DISPENSER. MASK BODIES PRODUCED ON THE MASK MACHINE CAN BE ALLOCATED ONTO 2 SETS OF SUBSEQUENT MACHINES CONTROLLED BY PLC AT THE SPEED OF 0 TO 120 PIECES PER MINUTE. ALL OF OPERATIONS OF THE MACHINE ARE CONTROLLED THROUGH TOUCH SCREEN OR PLCS.
II. PROCESS
AFTER THE MACHINE MAKES THE MASK BODY, THE CONVEYOR BELT STRUCTURE TRANSPORTS THE MASK BODY PIECE TO THE CONNECTING CONVEYOR. THROUGH THE CONNECTION CONVEYOR MASK PLATE TO THE CONVEYOR BELT, AGAIN THROUGH THE CONVEYOR BELT THE MASK IS TRANSPORTED TO THE EAR PIECE SECTION TO THE FRONT OF THE MACHINE ABOVE THE FIRST MASK PLATE, FINALLY THROUGH THE CYLINDER DOWN THE MASK ONTO MASK EAR MACHINE DISC, FOLLOWED UP BY EAR MASKS FOR THE EARS OF THE BELT WELDING MACHINE AND THEN IT’S COMPLETE.
III. FEATURES:
1. MACHINE FRAME IS MADE OF ALUMINUM ALLOY, PREVENTED FROM RUST;
2. THE MACHINE CAN MAKE 1 TO 3 TYPES OF MASK BLANKS ACCORDING TO WHAT THE CUSTOMER REQUIRES.
3. THE SIZE OF THE MASK BLANK AND THE FOLDING LOCATION CAN BE ADJUSTED;
4. THE DIRECTION OF THE EAR LOOP IS OUTSIDE;
5. A COMPUTER PROGRAM CONTROL AND PHOTOELECTRIC DETECTION ACHIEVES A HIGH RELIABILITY AND LOW FAILURE RATE.