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I. FUNCTION
THE MACHINE IS FULLY AUTOMATIC EAR TO LOOP MASK MAKING MACHINE. THIS MACHINE INCLUDES ONE SET OF CS-175 AND 2 SETS CS-WD175 AND BY A UNIT OF AUTOMATED DISPENSER. MASK BODIES PRODUCED ON THE MASK MACHINE CAN BE ALLOCATED ONTO 2 SETS OF SUBSEQUENT MACHINES CONTROLLED BY PLC AT THE SPEED OF 0 TO 120 PIECES PER MINUTE. ALL OF OPERATIONS OF THE MACHINE ARE CONTROLLED THROUGH TOUCH SCREEN OR PLCS.
II. PROCESS
AFTER THE MACHINE MAKES THE MASK BODY, THE CONVEYOR BELT STRUCTURE TRANSPORTS THE MASK BODY PIECE TO THE CONNECTING CONVEYOR. THROUGH THE CONNECTION CONVEYOR MASK PLATE TO THE CONVEYOR BELT, AGAIN THROUGH THE CONVEYOR BELT THE MASK IS TRANSPORTED TO THE EAR PIECE SECTION TO THE FRONT OF THE MACHINE ABOVE THE FIRST MASK PLATE, FINALLY THROUGH THE CYLINDER DOWN THE MASK ONTO MASK EAR MACHINE DISC, FOLLOWED UP BY EAR MASKS FOR THE EARS OF THE BELT WELDING MACHINE AND THEN IT’S COMPLETE.
III. FEATURES:
1. MACHINE FRAME IS MADE OF ALUMINUM ALLOY, PREVENTED FROM RUST;
2. THE MACHINE CAN MAKE 1 TO 3 TYPES OF MASK BLANKS ACCORDING TO WHAT THE CUSTOMER REQUIRES.
3. THE SIZE OF THE MASK BLANK AND THE FOLDING LOCATION CAN BE ADJUSTED;
4. THE DIRECTION OF THE EAR LOOP IS OUTSIDE;
5. A COMPUTER PROGRAM CONTROL AND PHOTOELECTRIC DETECTION ACHIEVES A HIGH RELIABILITY AND LOW FAILURE RATE.

PP CHIPS FOR MELTBLOWN: 1200 TO 2000
FABRIC WIDTH: 1600mm
2 SPINNING BEAMS FOR SPUNBOND & 1 FOR MELTBLOWN
BASIC WEIGHT: SMS 9 TO 80 GRAMS PER SQUARE METER
SS: 15 TO 100 GRAMS PER SQUARE METER

PRODUCT:
SMS LAMINATED NONWOVEN FABRIC
SS SPUNBOND NONWOVEN FABRIC SS
M MELTBLOWN NONWOVEN FABRIC M

TO MAKE HYGENIC FABRICS SUCH AS BABY DIAPERS, SANITARY NAPKINS, ADULT DIAPERS, MEDICAL OPERATION SUITS, OPERATION CAPS, OPERATIONS SHOES, MASKS, ETC.

CONSISTING OF:

3 X FEEDING SYSTEMS
AUTOMATIC VACUUM SUCTION FOR BOTH MAIN MATERIAL AND ADDITIVES
CAPACITY (SB + MB) 2 X 520 KGS/H, (SB) 2 X 200 KGS/HR
WITH THREE HOPPERS, THREE SUPPLIYING DEVICES

SPUNBOND SYSTEM
2 X EXTRUDERS
DIAMETER: 150mm
CAPACITY: 450 KGS/HR
L/D 30:1
DRIVE POWER: 110 KW
HEATING POWER: 90 KW

2 X RECYCLING SYSTEMS
DIAMETER: 105mm
CAPACITY: 100 KGS PER HOUR
L/D: 15:1

2 X MELT FILTERS
WORKING TEMPERATURE: UP TO 280 CELSIUS
FILTRATION CAPACITY: 520 KGS PER HOUR

2 X METERING PUMPS
TYPE: GEAR PUMP
FLOW VOLUME: 250 ML/R
DESIGNING TEMPERATURE: 280 CELSIUS

2 X MELT PIPELINES
WITH STATIC MIXER

2 X MONOMER EXHAUSTER
INCLUDING BLOWER, CHILLER, PIPELINE, VALVE, INSULATION, ETC

2 X SPINNING BEAMS
SINGLE COAT-HANGER MELT DISTRIBUTION
DESIGNING PRESSURE: 9MPA
WORKING TEMPERATURE: MAX 280 CELSIUS

4 X SPINNERETS
HOLE DIAMETER: 0.45mm
L/D: 5:1
15,500 HOLES

MELTBLOWN SYSTEM

1 X EXTRUDER
DIAMETER 120mm
CAPACITY: 280 KGS/HR
L/D: 30:1
DRIVE POWER: 75 KW
HEATING POWER: 80 KW

1 X MELT FILTER
FILTRATION PRECISION: 20 TO 60 MICROMETERS
FILTRATION: 280 KGS PER HOUR

1 X METERING PUMP
GEAR PUMP
MAX. FLOW VOLUME: 100ML/R
DESIGNED TEMPERATURE: 300 CELSIUS

1 X MELT PIPELINE
WITH STATIC MIXER

1 X SPINNING BEAM
INCLUDING STRETCHING CHANNEL, NOZZLE, ETC. WITH INSULATION MATERIAL
DESIGNED PRESSURE: 6 MPA

2 X SPINNING DIE PACKS
COMPACT DIE PACKS
HOLE DIAMETER: 0.35mm
L/D: 12:1
# OF HOLES: 42HPI

1 X SCREW BLOWER
INCLUDING MUFFLE, PRESSURE REDUCER VALVE, PIPELINE, ETC.
POWER: 200 KW

1 X HOT AIR SYSTEM
FLOW VOLUME: 6000 CUBIC METERS PER HOUR
WORKING TEMP: MAX 350 CELSIUS
INCLUDING HEATER, STAINLESS STEEL PIPELINE, ETC.
POWER: 290 KW

1 X OFF-LINE CONVEYOR
RANGE OF SPEED: 5 TO 100 METERS PER MINUTE

1 X CONVEYOR
MECHANICAL SPEED: MAX 400 METERS PER MINUTE
BELT WIDTH AND PENETRATION
3800±10mm, 10000 CUBIC METERS PER H.M2

1 X CALENDAR
DOUBLE ROLLS HEATED BY OIL
PROCESS SPEED: 350 METERS PER MINUTE
EMBOSSING WIDTH: UP TO 2000mm
MAX LINEAR PRESSURE: 110 DAN/C
MAX. TEMP OF EMBOSSING ROLLER, 180 CELSIUS

1 X WINDER
ONLINE CHANGING ROLL, ONLINE EDGE CUTTING, TENSION CONTROL
MAX. LINEAR SPEED: 350 METERS PER MINUTE
WIDTH: 1600mm
WIND DIAMETER: MAX 1500mm

1 X SLITTER
MAX. LINE SPEED: 600 METERS PER MINUTE
MAX. WIND DIAMETER: 1200mm
MIN. SLITTING WIDE: 120mm
22 CIRCULAR BLADES

1 X STEEL PLATFORM

1 X ELECTRICAL CONTROL SYSTEM

2 X OIL OVEN

1 X AIR CONDITIONING SYSTEM

1 X WATER COOLING SYSTEM

1 X CLEANING EQUIPMENTS FOR DIE PACK

1 X AUXILIARY PLATFORM

1 X AUXILIARY EQUIPMENTS

1 X LABORATORY TESTING DEVICE

3 LAYER MASKS CONSTRUCTED OF NONWOVEN AND MELTBLOWN FABRIC
MASK DIMENSIONS: 175 x 95mm (ADULT) & 145 x 90mm (CHILD)

---COMPOSED OF TWO MACHINES, AS BELOW

1) AUTOMATIC MASK LAYER MAKING AND CUTTING MACHINE
CAPACITY: 200 TO 300 PIECES PER MINUTE
INCLUDES
• MATERIAL FEEDING FRAME
• MACHINE FRAME
• ALUMINUM NOSE STRIP INSERTION
• ULTRASONIC WELDING
• CONVEYOR
DIMENSIONS: 4600 x 500 x 2100mm
WEIGHT: 300 KGS
POWER: 220 VOLTS, 50 Hz (OR AS PER CUSTOMER)

2) MANUAL EAR BAND WELDING MACHINE
CAPACITY: 30 TO 40 PIECES PER MINUTE
INCLUDES
• WORKBENCH
• LIGHT
• AIR CYLINDER
• ULTRASONIC GENERATOR
• CONTROL SYSTEM
DIMENSIONS: 800 x 500 x 1000mm
WEIGHT: 43 KGS
POWER: 380 VOLTS, 50 Hz (OR AS PER CUSTOMER)

WARRANTY: 1 YEAR FOR MAJOR COMPONENTS, LIFELONG SERVICE FOR THE USER

QUANTITY: 1 COMPLETE SEMI-AUTOMATIC LINE