Search results for: 'step-2'

ONE-PIECE MASK MACHINERY, MADE ON HOSIERY MACHINES
REBUILT, RECONVERTED & UPDATED INTO MACHINES FOR ONE-PIECE MASKS

SINGLE CYLINDER MACHINES
WITH FULLY ELECTRONIC CONTROL
DIAMETER: 4”
NEEDLES: 200 TO 400
FEEDS: 4

KNITTING PRODUCTION:
• MASKS READY TO WEAR IN ANY SIZE & STYLE
• THEY ARE PRODUCED USING ANY NATURAL YARN,
ECOLOGICAL YARN, ANTIBACTERIAL FIBER, STRETCH FIBERS
• CAN BE CUSTOMIZED WITH DESIGNS, COLORS, LOGOS
• PRODUCTION TIME: FROM 45 SECONDS PER MASK

PLAIN FABRIC, RUN PROOF, MICROMESH, NET, REINFORCED BAND, REINFORCED & FLOATED PATTERNS
SINKER CAP WITH STEPPING MOTOR
MASKS ARE COMPLETE WITH A TUBULAR POCKET FOR INSERTING FILTER OR ADDITIONAL FABRIC FOR BETTER PREVENTION
-TUBULAR POCKET DIMENSIONS: 50 X 100mm (FILTERS MAY ALSO BE ROUND SHAPE)
MACHINE WASHABLE AND REUSABLE
MOTORIZED DIAL ARM WITH VERTICAL MOVEMENT THROUGH STEPPING MOTOR FOR
UNLIMITED HEIGHT POSITIONS

STITCH CAMS WITH INDEPENDENT VARIABLE PROFILE SYSTEM
SYSTEM ON YARN FINGERS FOR PLATING CONTROL
ELECTRONIC NEEDLES & NEEDLES SELECTION ON 4 FEEDS
PROGRAMMABLE & VARIABLE STITCH CAM LOWERING IN DIFFERENT AREAS
BY STEPPING MOTOR ON EACH FEED
ALL FUNCTIONS ELECTRONICALLY CONTROLLED
PROGRAMMING STYLES & SIZE, PATTERNS EDITING & STITCH CAM LOWERING BY PERSONAL COMPUTER
AND POWERFUL GRAPHIC SOFTWARE FOR WINDOWS ENVIRONMENT.
KEYBOARD WITH GRAPHIC DISPLAY FOR SELECTION OF STYLE, SIZE , PATTERNS & OTHER FUNCTION
PRE-SETTING AND PROGRAMMING FOR DIFFERENT KINDS OF YARNS FEEDING DEVICE

DIMENSIONS: 1000mm L x 1000mm W x 2500mm H
SHIPPING WEIGHT: 350 KG, ON PALLETS
SHIPPING DIMENSIONS: 1000mm L x 1000mm W x 2000mm H
DELIVERY TIME FOR 1 TO 10 MACHINES: 3 TO 4 WEEKS FROM PAYMENT (3/27)

SEMI-AUTOMATIC NOSE CLIP WELDING MACHINE FOR NOSE CLIP WELDING FOR DUST MASK RESPIRATORS, IT’S EASY TO OPERATE, FIRM WELDING EFFECT. THIS MACHINE INCORPORATES CONSTANT TEMPERATURE WELDING, WHICH IS NOT HARMFUL TO THE FABRIC, IT’S THE IDEAL MACHINE FOR DUST MASK RESPIRATOR MANUFACTURING.

FEATURES:

1. THIS MACHINE IS EASY TO OPERATE; THE GLUED ALUMINUM NOSE CLIP IS MOVED BY PNEUMATIC THEN WELDED ONTO THE MASK.

2. IT’S HIGH PRECISION AND THE NOSE CLIP WELD IS FIRM.

3. WELDING WITH CONSTANT TEMPERATURE WHICH IS NOT HARMFUL TO THE FABRIC.

EMAIL US FOR PRICE & PICTURES

INCLUDE OUR REFERENCE NUMBER

AUTOMATIC RESPIRATOR REPLACEMENT FILTER MAKING MACHINE IS ALSO CALLED A PARTICULATE RESPIRATOR FILTER MAKING MACHINE OR HALF FACE RESPIRATOR FILTER MAKING MACHINE, IT’S MADE UNDER MATURE TECHNOLOGY THAT SUPPORTS AUTOMATICALLY MATERIAL FEEDING, WELDING, PUNCHING AND CUTTING, REPLACEMENT FILTER FORMING, THIS MACHINE IS EASY TO OPERATE, BY CHANGING THE ROLLER, IT CAN PRODUCE DIFFERENT SHAPES OF FILTER. THIS MACHINE INCORPORATES ADVANCED ULTRASONIC WELDING AND EQUIPPED WITH CONSTANT TEMPERATURE CONTROLLER WHICH ENSURES THE FILTER FIRMLY AND CLEARLY WELDED.

FEATURES:

1. ADVANCED ULTRASONIC TECHNOLOGY WITH FIRM WELDING EFFECT, IT’S EQUIPPED WITH PULL AND PUSH TYPE MATERIAL FEEDING WHICH MAKES IT EASIER OPERATING.

2. THE MOLD (PATTERN ROLLER) CAN BE CUSTOMIZED TO PRODUCE DIFFERENT FILTERS.

3. THE WELDING LINE IS CLEAR AND FIRM.

EMAIL US FOR PRICE & PICTURES

INCLUDE OUR REFERENCE NUMBER

ITEM 001 - MASK PRODUCTION MACHINE WITH (2) ULTRASONIC EAR STRAP WELDING DEVICES
FOR THE PRODUCTION OF SURGICAL MASKS WITH FILTRATION EFFICIENCY OF NO LESS THAN 95% (N95)
CAPACITY: 50 FOLDED N95 MASKS PER MINUTE
MASK DIMENSIONS: 175mm x 95mm
MATERIAL TYPE: 3 LAYERS OF POLYPROPYLENE NONWOVEN COMPOSITE FIBER
OPERATION CONTROLLED BY LCD TOUCH SCREEN
AUTOMATICALLY ALIGNS 3 ROLLS OF MATERIAL TO FEED IN (OUTER, FILTER AND INNER LAYERS)
PRESSES BOTH SIDES TOGETHER SYMMETRICALLY WHILE WELDING WITH ULTRASONIC HEAD
SPLITS TO 2 SERPATE WELDING DEVICES FOR EARLOOPS AND SENDS TO DIGITAL COUNTER
EARLOOPS ARE FINISHED WITH ULTRASONIC CUTTING AND WELDING
NOSE BRIDGE CAN BE PRODUCED WITH AUTOMATIC FEEDING, CUTTING AND ULTRASONIC WELDING
ULTRASONIC HEADS
VOLTAGE: 220 VOLTS
WATTS CAPACITY: 1500 WATT
FREQUENCY (KHZ): 20 KHZ
WARRANTY PERIOD FOR HEADS: 1 YEAR
COMPONENT MANUFACTURERS
SERVO MOTOR: PANASONIC / SCHNEIDER
CONTROL SYSTEM: PROPRIETARY
ULTRASONIC GENERATOR: PROPRIETARY, 220 VOLTS, 1.5 KW, 20 KHZ
SENSOR: OMRON / SICK
PNEUMATIC COMPONENT: SMC / FESTO
BELT: SAMSUNG / BANDO
MAIN BODY: PRE-MADE MATERIAL, WELDED ASSEMBLY
BEARINGS: NSK
BALL SCREWS: HIWIN
SECURITY DEVICE: SICK (SAFETY DEVICES TO PROTECT WORKERS)
TOTAL POWER: 4 KW
MACHINE MUST BE STOPPED TO FEED NEW ROLL OF MATERIAL
END OF ROLL DETECTOR INCLUDED: WHEN FABRIC IS FINISHED THE MACHINE WILL ALARM AND STOP
AIR PRESSURE: 0.6 MPa
VOLTAGE: 220 VOLTS, 60 Hz
DIMENSIONS: 6400mm x 4700mm x 1700mm
INCLUDES ELECTRONIC MANUAL BOOK (STORED ON USB MEMORY) AND WARRANTY CARD
OPTIONS (INQUIRE FOR PRICING): EAR STRAP FOLDER

ITEM 001 QUANTITY: 1 MASK PRODUCTION MACHINE AND 2 ULTRASONIC WELDING DEVICES FOR EAR STRAPS

ITEM 002 AUTOMATIC BAGGING MACHINE
SUITABLE FOR AUTOMATIC BAGGING OPERATIONS FOR VARIOUS MASK TYPES
MOTOR CONTROL SYSTEM: SERVO (3), AUTOMATICALLY SETS BAG LENGTH (UP TO 400mm) FOR SPECIFIED BAGGING LENGTH, WITH ANTI-AIR BAG , AUTOMATICALLY DETECTS PRODUCT BASE POINT AND MATERIAL POSITION, AUTOMATIC STOP WHEN OUT OF MATERIAL & STARTS WHEN MATERIAL IS PRESENT
FAST & CONVENIENT SETTING OF PARAMETERS, STORES SETS OF PARAMETERS FOR MULTIPLE PRODUCTS, OPERATOR CAN CHOOSE PARAMETERS ACCORDING TO PRODUCT SIZES
DIAGNOSTICS SYSTEM CLEARS ERROR & RESETS IN SINGLE STEP
HIGHLY SENSITIVE PHOTOELECTRIC EYE COLOR MARK TRACKER, DIGITAL INPUT SEAL/CUT POSITION MAKES SEAL & CUT POSITIONS MORE ACCURATE
TEMPERATURE CONTROLLED WITH INDEPENDENT PID, ALLOWS FOR VARIOUS MATERIALS IN PACKAGING
SIMPLE TRANSMISSION SYSTEM ALLOWS FOR EASY MAINTENANCE AND RELIABILITY
ALL CONTROLS SET BY SOFTWARE ALLOWING FOR ADJUSTING OF FUNCTIONS AND UPGRADES
MATERIALS
PVC FILM (HEAT SEALING), BOPP, OPP, CPP, ALUMINIZED PET FILM, ALUMINUM-PLASTIC FILM, PAPER FILM, PAPER GLUE, OTHER SINGLE- OR MULTIPLE-LAYERED HEAT-SEALED DIALYZABLE MATERIALS, ETC.
LENGTH OF PACKAGE BAGS: ≤400mm
WIDTH OF PACKAGE BAGS: 100 TO 165mm
HEIGHT OF PRODUCT: 55mm MAXIMUM
LENGTH OF FILM: 360mm MAXIMUM
DIAMETER OF FILM ROLL: 320mm MAXIMUM
CAPACITY/SPEED OF PACKAGING: 40 TO 230 BAGS PER MINUTE (1 TO 20 PIECES PER BAG)
POWER: 220 VOLTS, 50 OR 60 Hz, 2.4 KW
DIMENSIONS: 4050mm x 750mm x 1450mm
WEIGHT: APPROXIMATELY 300 KGS
COMPONENT MANUFACTURERS
TOUCH SCREEN: WEINVIEW
SERVO MOTOR: DORNA / WEIDE
SERVO CONTROLLER: DORNA / WEIDE
PROXIMITY SWITCH: OMRON
PHOTOELECTRIC SWITCH: OETAI
TEMPERATURE CONTROLLER: YATAI
SOLID STATE RELAY: SCHNEIDER
INTERMEDIATE RELAY: WEIDMUELLER
OPTIONS, INQUIRE FOR PRICING: STRAIGHT GRAIN SEALING, STAINLESS STEEL FRAME, CODE STAMPER (PRODUCTION DATE), EXHAUST (PINHOLE EXHAUST FEATURE)

ITEM 002 QUANTITY: 1 BAGGING MACHINE

ENTIRE LINE COMPOSED OF ITEM 001 AND ITEM 002

I. FUNCTION
THE MACHINE IS FULLY AUTOMATIC EAR TO LOOP MASK MAKING MACHINE. THIS MACHINE INCLUDES ONE SET OF CS-175 AND 2 SETS CS-WD175 AND BY A UNIT OF AUTOMATED DISPENSER. MASK BODIES PRODUCED ON THE MASK MACHINE CAN BE ALLOCATED ONTO 2 SETS OF SUBSEQUENT MACHINES CONTROLLED BY PLC AT THE SPEED OF 0 TO 120 PIECES PER MINUTE. ALL OF OPERATIONS OF THE MACHINE ARE CONTROLLED THROUGH TOUCH SCREEN OR PLCS.
II. PROCESS
AFTER THE MACHINE MAKES THE MASK BODY, THE CONVEYOR BELT STRUCTURE TRANSPORTS THE MASK BODY PIECE TO THE CONNECTING CONVEYOR. THROUGH THE CONNECTION CONVEYOR MASK PLATE TO THE CONVEYOR BELT, AGAIN THROUGH THE CONVEYOR BELT THE MASK IS TRANSPORTED TO THE EAR PIECE SECTION TO THE FRONT OF THE MACHINE ABOVE THE FIRST MASK PLATE, FINALLY THROUGH THE CYLINDER DOWN THE MASK ONTO MASK EAR MACHINE DISC, FOLLOWED UP BY EAR MASKS FOR THE EARS OF THE BELT WELDING MACHINE AND THEN IT’S COMPLETE.
III. FEATURES:
1. MACHINE FRAME IS MADE OF ALUMINUM ALLOY, PREVENTED FROM RUST;
2. THE MACHINE CAN MAKE 1 TO 3 TYPES OF MASK BLANKS ACCORDING TO WHAT THE CUSTOMER REQUIRES.
3. THE SIZE OF THE MASK BLANK AND THE FOLDING LOCATION CAN BE ADJUSTED;
4. THE DIRECTION OF THE EAR LOOP IS OUTSIDE;
5. A COMPUTER PROGRAM CONTROL AND PHOTOELECTRIC DETECTION ACHIEVES A HIGH RELIABILITY AND LOW FAILURE RATE.