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REFERENCE NUMBER: P-4325

WET WIPES PRODUCTION LINE

 

Model L40

Machine Characteristic
Control system: Multi-Axis Motion Controller
Drive element: servo motor
Operate interface: 10" LCD touch screen
Cutting: synchronous flail knife
Packing style: end seal & reciprocating type(connecting 2 packing machine need explain)
Unwinding structure: 40 sets, 40 electronic eyes detect online(16 sets big rolls material) 
Auto splicing: film automatic splicing, label automatic switching                      
Frequency division detection: nonwoven, film, label detect  respectively
Frequency division pulling: 2 sets dry wipes pulling , 2 sets wet wipes pulling
Auto splicing: film automatic splicing, label automatic switching
Frequency division detection: nonwoven ,film, label detect respectively
Metal detect: online metal detector
Inferior eliminate: aluminizing paste connector rejected online
Flow control: 2.5-4 times, flow meter control, no liquid recovery
Moisture type: 40 fluid pipes spray independently
SUS Agitate tank: 2 sets, 1000L stainless steel agitate tank
Liquid level control: electronic detection, auto control
 
Specifications
Raw material: spunlaced nonwoven, therbond etc.  nonwovens
Raw material specification: max W220mm, φ1400mm, max W1050mm, φ1000mm
Axis QTY settings:40 rolls raw materials (auto splicing type 32 rolls)
Diameter of ventilating shaft: 3"
Suitable packing material :BOPP  PET/PE PET/AL/PE etc. heat-seal material
Packing Film specification: max W420mm, φ350mm
Axis QTY settings: 2 sets film, automatic splicing without stopping machine
Diameter of ventilating shaft: 3"
Suitable label: transparent label & opaque label
Label size: max W100mm  φ400mm
Axis QTY settings: 2 sets label, automatic switching without stopping(can be set as safety label)
Diameter of ventilating shaft: 3"
Folding  type: single extraction & interfold type
Wet wipes size:L120-220mm  W90-110mm
Open size: L120-220mm W150-220mm
Package size: L150-350mm W80-120mm H10-80mm
Design speed: 60bags/min &250cutting/min
Production speed: 50 bags/min &200 cutting/min
Machine space: L31000mm W2500mm H2100mm. L32600mm W3600mm H2100mm(auto splicing machine)
Power: AC 380V 50/60Hz 22KW(auto splicing machine:25KW)
Compressed air: 0.6-0.8Mpa 400L/min
Machine net weight :22000kg(auto splicing machine 25000Kg)

Option equipment: Coding machine Big roll material automatic splicing

 

QUANTITY: 1

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TT-1316 NONWOVEN MIDDLE SPEED NEEDLE LOOM, WORKING WIDTH 3200mm MACHINE STRUCTURE FEATURES: 1. SPLICING TYPE STRUCTURE, IT IS MADE BY HIGH QUALITY Q235 STEEL PLATE WELDING, THEN FINE TEMPERING QUALITATIVELY WITH SUFFICIENT COMPLETENESS AND STABILITY. UPPER AND DOWN MACHINE GIRDERS BOTH PRECISELY PROCESSING MACHINED. 2. ECCENTRIC BEARINGS ADOPT TORRINGTON FAMOUS BRAND 3. MAIN SHAFT IS USING 42CROMO MATERIAL. AFTER CONDITIONING TREATMENT FINE FINISHING AND GRINDING. 4. NEEDLE GIRDER HIGH SPEED TURBINE ELECTRIC LIFTING, STRIPPER PLATE TURBINE ELECTRIC LIFTING, NEEDLE GIRDER ROLLER SCALE DISPLAY. AIR LOCKED THE NEEDLE PLATE TIGHTLY. 5. NEEDLE PLATE LUOYANG MADE BY MAGNESIUM ALLOY DIE CASTING PLATE COMPOSITE PU, RADON ARRANGE NEEDLES HOLE φ1.82mm 6. INPUT PVC LATTICE, OUTPUT ROLLER ADOPTS φ155mm, HIGH QUALITY SEAMLESS STEEL PIPE, AFTER FINISHING GRINDING, THE SURFACE IS PLATED WITH HARD CHROME, UPPER ROLLER ADJUSTABLE HEIGHT AIR CYLINDER. 7. MAIN MOTOR, OUTPUT ROLLER ALL FREQUENCY CONTROL. 8. INSTALLED POWER: AROUND 15.5KW, MAIN MOTOR 11 KW. QUANTITY: 1 SET Learn More

TT-3822 FEHRER “HIGH LOFT” AIRLAY - SCHOTT & MEISSNER THERMOBONDING LINE, 2400mm BRAND: FEHRER NONWOVEN CONDITION: USED CATEGORY: NONWOVEN QUANTITY: 1 Learn More

TT-1641 COMPLETE LINE FOR PROCESSING NON-WOVEN FABRIC, YEAR 1986 – 2200mm TRUTZSCHLER, SPINNBAU, RAMISCH KLEINEWEFERS, EDELMAN THERMOBOND LINE INTENDED USE: NONWOVEN PRODUCTION FROM ALL SYNTHETIC FIBRES AND MIXTURES WITH SYNTETIC FIBRES WHERE FIBRES SOFTENING POINT IS BELOW 250°C ROLLS WIDTH: 30mm TO MAX 2200mm ROLLS DIAMETER MAX 1000mm GRAMMAGES: 16GSM TO MAX 50GSM (DUPLEX 70GSM) EXIT TRIMMED WIDTH: 2000mm Learn More

T-8543 4 SIDE SEALING WET WIPES MACHINE, STABLE SPEED 60 TO 120 BAGS PER MINUTE 4 SIDE SEALING WET WIPES MACHINE DRIVE MODE: AUTOMATIC STABLE SPEED: 60 TO 120 BAGS PER MINUTE MACHINE SIZE (L X W X H): 3000mm × 2500mm × 1800mm QUANTITY: 1 Learn More

REFERENCE NUMBER: M-1480

SLITTER REWINDER 1800mm WIDTH AND 1000mm DIAMETER-NEW MACHINE

 

TECHNICAL CHARACTERISTICS:

 

UNWINDER

MAXIMUM WIDTH: 1800mm

MAXIMUM DIAMETER: 1100mm

MINIMUM WIDTH: 420mm

MAXIMUM WEIGHT: 300kgs

CORE ID: 3”

 

REWINDER:

MAXIMUM WIDTH: 1800mm

MAXIMUM DIAMETER: 1000mm

MINIMUM WIDTH: 100mm

MAXIMUM WEIGHT PER SHAFT: 300kgs

CORE ID: 3”

 

MATERIAL:

TYPE: 100% PP NONWOVEN

MINIMUM: 10gsm

MAXIMUM: 150gsm

 

TENSION:

MAXIMUM: 2 PLI

 

SPEED:

METERS PER MINUTE: 250

 

DESCRIPTION:

REWINDER MACHINE FOR NONWOVEN ROLLS: UP TO 1000 mm DIAMETER AT UNWINDER AND 1200 mm AT REWINDER.

THE WORKSTATION OFFERS EASY ACCESS TO THE TENSION CONTROL AREA AS WELL AS THE TRIMMING AREA; THIS WAY, ANY MODIFICATION ON THE MATERIAL MEASUREMENTS CAN BE DONE SAFELY.

THE WORKSTATION WILL DELIVER MODULES OF ROLLED MATERIAL WITH SPECIFIC DENSITY, AND SEPARATED FROM EACH OTHER IN ORDER TO KEEP OPERATION CONDITIONS WITHIN REQUIRED QUALITY CONTROLS.

 

UNWINDER WITH SHAFT:

THERE IS A CENTRAL UNWINDING SYSTEM SUPPORTED BY A 3” STEEL EXPANSION SHAFT.

THERE IS A TENSION CONTROL SYSTEM THAT WORKS THROUGH A PNEUMATIC DISK BRAKE WITH A REPLACEABLE PADS SYSTEM.

THE UNWINDER HAS A PIVOTABLE ROLLER SYSTEM WHEREBY TENSION MAY BE MODIFIED ON ONE END TO REDUCE TENSION DIFFERENCE ON MATERIAL IF NECESSARY.

THE SAFETY CHUCK HAS A MECHANICAL MOVEMENT SYSTEM FOR SHAFT INSERTION.

THE UNWINDER HAS AN ULTRASONIC OR LASER SENSOR FOR A REAL MEASURING OF ROLL DIAMETER. THIS INFORMATION WILL HELP TO KEEP A SPECIFIC TENSION ON MATERIAL DURING ALL THE PROCESS.

 

CUTTING:

THE LONGITUDINAL SHEAR CUT SYSTEM GUARANTEES CLEAN AND SAFE TRIMMING AT EVERY MODULE. THE CUTTING SYSTEM ADAPTED TO THE MAIN TRANSMISSION GUARANTEES AN OVER SPEED THAT MAY BE REGULATED ACCORDING TO THE MATERIAL DURING EVERY STAGE OF PROCESS. THE PNEUMATIC ACTIVATION KNIVES WILL ALLOW A FAST MODIFICATION OF THE CUTTING MEASUREMENTS.

THIS ROLLER IS LOCATED AT AN EASY ACCESS AREA FOR THE OPERATOR TO BE ABLE TO MAKE CHANGES ON THE CUTTING WIDTH SAFELY. THE COUNTER KNIVES ARE ASSEMBLED TO THE ROLLER BY 3 SETSCREWS THAT FIX THEIR POSITION ON THE ROLLER. THE COUNTERKNIVES HAVE TWO FACES, SO WHEN THE FIRST FACE HAS AN IMPORTANT WEAR, IT WILL BE REMOVED FROM THE ROLLER AND THE NEW FACE WILL BE PLACED INSTEAD. THIS WILL EXTEND THE LIFESPAN OF THIS IMPORTANT COMPONENT.

SHEAR CUT KNIVES: THERE IS AN ADJUSTMENT MECHANISM TO PLACE THEM ON THE COUNTER KNIFE AND TO ADJUST THE CUTTING LOAD ACCURATELY. THE COUNTER KNIVES ARE SUPPORTED TOWARDS THE ROLLER IN ORDER TO OBTAIN A CUTOFF. THE SPEED ON THIS SYSTEM IS AN OVER SPEED IN RELATION TO THAT OF THE MATERIAL, IN ORDER TO GENERATE A CLEAN CUT.

LONGITUDINAL SHEAR CUT: PNEUMATIC ACTIVATION.

COUNTER KNIVES ROLLER WITH 3 SUPPORT PLANES FOR THE COUNTER KNIVES; 120° DISPLACEMENT FROM EACH OTHER.

19 SLITTERS ARE INCLUDED.

 

REWINDER:

PERIPHERAL REWINDER FOR NONWOVEN. THIS SYSTEM HAS A COUPLE OF MAIN ROLLERS WHERE THE MATERIAL ROLL IS FORMED.

THIS SYSTEM HAS LINEAR GUIDES FOR COMPACTION THROUGH WICH A NIP IS OBTAINED ON THE MATERIAL. THE REWINDER WILL HAVE A TRANSMISSION BASED ON A VECTORIAL-TYPE MOTOR ADAPTED TO A CYCLOIDAL REDUCER. THE TRANSMISSION HAS A MECHANICAL TORQUE CONTROL SYSTEM TO CONTROL THE TORQUE DIFFERENTIAL BETWEEN MAIN ROLLS.

THIS SYSTEM WILL HAVE A 3” EXPANSION SHAFT WHERE THE CARDBOARD CORES WILL BE INSERTED AND THE MATERIAL ROLLS WILL BE FORMED.

 

FABRIC OPENING SYSTEM:

THIS SYSTEM IS BASED ON A VARIABLE CURVATURE SYSTEM BY A CENTER KNOB AND IT IS A BAR- TYPE SYSTEM. THIS KNOB IS THERE TO CONTROL THE CURVATURE OF THE BAR WHERE MATERIAL SLIDES THROUGH. THE SLIDING BAR IS MADE OUT OF AN ULTRA LOW FRICTION MATERIAL IN ORDER TO GENERATE A SMOOTH SLIDING OF MATERIAL WITHOUT ANY TENSION ADDED. THIS WILL REDUCE WRINKLES IN A SIGNIFICANT WAY.

 

AUTOMATIC TENSION SYSTEM:

THERE IS AN OPEN LOOP AUTOMATIC TENSION CONTROL SYSTEM WITH A SENSOR FOR DIAMETER MEASURING. BY THIS SYSTEM, A REAL VALUE OF DIAMETER IS OBTAINED AT THE REWINDER. PRESSURE OF PNEUMATIC BRAKE VARIES DURING PROCESS.

 

MANUAL POSITIONING (OPTIONAL):

THE MANUAL POSITIONING SYSTEM IS BASED ON THE POSITION CONTROL OF THE COUNTER KNIVES. THE MODULE IS POSITIONED AT A DESIRED CUTTING PARAMETER AND THE COUNTER KNIFE WILL PHYSICALLY COME ACROSS IT. THE REAL POSITION OF MODULE WILL BE SHOWN ON A SCREEN THAT OPERATOR WILL BE CONSTANTLY SUPERVISING. THIS SCREEN WILL SHOW THE REAL MEASUREMENTS OF THE CARRIAGE IN RELATION TO THE LAST ONE OR AS AN ABSOLUTE REFERENCE. OPERATOR WILL BE ABLE TO RESET THE MEASUREMENT ONCE THE COUNTER KNIFE IS REPLACED AND WILL REPEAT THIS PROCESS EVERY TIME A COUNTER KNIFE IS POSITIONED.

A DISPLAY WILL SHOW THE DESIRED POSITION IN MILLIMETERS OR INCHES.

THIS SYSTEM CAN SHOW MEASUREMENT IN AN EITHER ABSOLUTE OR INCREASING WAY.

POSITION TOLERANCE: +/- 0.30 mm.

THE POSITIONER IS INSTALLED ON A SUPPORT THAT WILL BE LOCATED ON THE REWINDER BENCHES. THEREFORE, THERE WILL BE AN EASY ACCESS TO SYSTEM AND AN EASY REPETITION OF POSITIONING PROCESS.

 

UNLOADING ROLL TABLE:

A HYDRAULIC PIVOTEABLE TABLE WILL HAVE AS MAIN FUNCTION THE UNLOADING OF FINISHED ROLLS THAT THEN WILL BE LOCATED ON FLOOR LEVEL. THIS SYSTEM WILL EJECT THE ROLL AND THEN IT WILL BE RECEIVED AT THE PIVOTING TABLE FOR AN EFFICIENT UNLOADING.

THE UNLOADING TABLE WILL ALSO WORK AS A PROTECTION FOR THE OPERATOR.

THIS EQUIPMENT WILL HAVE SECURITY CURTAINS AT FRONT TO KEEP OPERATOR FROM ENTERING THE REWINDING AREA. THERE WILL BE AN EMERGENCY STOP BUTTON OR WIRE WHERE OPERATOR WORKS AND WILL ALSO HAVE PHYSICAL PROTECTION WITH SECURITY SWITCHES AT CUTTING AREA.

 

CONTROL:

HMI CENTRAL CONTROL SYSTEM WITH TOUCH SCREEN TO PROGRAM THE OPERATION CYCLE AND ALL THE MATERIAL CHARACTERISTICS. OPERATOR WILL HAVE ACCESS TO ALL OPERATION PARAMETERS IN ORDER TO BE ABLE TO MAKE CHANGES ON THE EQUIPMENT OPERATION CONDITIONS, AND THEREFORE OBTAIN MATERIAL ROLLS WITH SPECIFIC DENSITIES.

TRANSMISSION: VECTORIAL MOTO REDUCER WITH 1000:1 TORQUE.

DIGITAL METER COUNTER WITH DISPLAY AND AUTOMATIC STOP AT DEFINED DISTANCE.

 

DOCUMENTS INCLUDED:

THE MACHINE WILL BE DELIVERED WITH THE FOLLOWING DOCUMENT:

OPERATION MANUAL

MAINTENANCE MANUAL

SAFETY MANUAL

ELECTRIC DIAGRAMS

CONTROL SYSTEM MANUAL

PLC BACKUP

REQUIREMENTS:

ELECTRIC 15 KW, 440 VAC, TRI PHASE.

PNEUMATIC 6 BAR - 60 LTS. / MIN.

 

DUCTS AND WIRING:

DUCTS AND WIRES RUNNING FROM UTILITIES SOURCES TO THE CONTROL PANEL AND FROM THE CONTROL PANEL TO THE MACHINE WILL BE AT CUSTOMER COSTS AND MUST BE DONE ACCORDING TO THE INSTRUCTIONS SHOWN IN OUR DIAGRAMS

 

SIEMENS PLC

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