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TT-1316 NONWOVEN MIDDLE SPEED NEEDLE LOOM, WORKING WIDTH 3200mm MACHINE STRUCTURE FEATURES: 1. SPLICING TYPE STRUCTURE, IT IS MADE BY HIGH QUALITY Q235 STEEL PLATE WELDING, THEN FINE TEMPERING QUALITATIVELY WITH SUFFICIENT COMPLETENESS AND STABILITY. UPPER AND DOWN MACHINE GIRDERS BOTH PRECISELY PROCESSING MACHINED. 2. ECCENTRIC BEARINGS ADOPT TORRINGTON FAMOUS BRAND 3. MAIN SHAFT IS USING 42CROMO MATERIAL. AFTER CONDITIONING TREATMENT FINE FINISHING AND GRINDING. 4. NEEDLE GIRDER HIGH SPEED TURBINE ELECTRIC LIFTING, STRIPPER PLATE TURBINE ELECTRIC LIFTING, NEEDLE GIRDER ROLLER SCALE DISPLAY. AIR LOCKED THE NEEDLE PLATE TIGHTLY. 5. NEEDLE PLATE LUOYANG MADE BY MAGNESIUM ALLOY DIE CASTING PLATE COMPOSITE PU, RADON ARRANGE NEEDLES HOLE φ1.82mm 6. INPUT PVC LATTICE, OUTPUT ROLLER ADOPTS φ155mm, HIGH QUALITY SEAMLESS STEEL PIPE, AFTER FINISHING GRINDING, THE SURFACE IS PLATED WITH HARD CHROME, UPPER ROLLER ADJUSTABLE HEIGHT AIR CYLINDER. 7. MAIN MOTOR, OUTPUT ROLLER ALL FREQUENCY CONTROL. 8. INSTALLED POWER: AROUND 15.5KW, MAIN MOTOR 11 KW. QUANTITY: 1 SET Learn More

M-6053 SPUNBOND PRODUCTION LINE, WORKING WIDTH 4040mm TO 4500mm

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SPUNBOND PRODUCTION LINE
WORKING WIDTH: 4040mm
WEIGHT: 130 TO 250 G/M2

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POLYMER CLEANING GROUP

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CRYSTALLIZING GROUP

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DRYING GROUP

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PNEUMATIC CONVEYING SYSTEM

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EXTRUDER HOPPER

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EXTRUDER

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FILTERING UNIT

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MELT TRANSFER LINE

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SPINNING BEAM

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SPINNING PACKS

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FILAMENTS QUENCHING SYSTEM

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FILAMENTS DRAWING AND DISTRIBUTION SYSTEM

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WEB FORMING CONVEYOR BELT

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CREEL FOR APPLICATION OF REINFORCING FILAMENTS

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PRE-NEEDLING MACHINE

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NEEDLING MACHINE

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THERMOSETTING UNIT

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OUTLET CALENDER

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FOULARD

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BINDER PREPARATION SYSTEM

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DRYER

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OUTLET CALENDER

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AUTOMATIC WINDER

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AIR COMPRESSORS (FOR FILAMENTS STRETCHING EJECTORS)

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DIATHERMIC OIL HEATING SYSTEM

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CHILLED WATER CIRCULATION AND GENERATION SYSTEM

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EQUIPMENT FOR CLEANING CYCLE, SPECIAL TOOLS

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FIBRE DUST RECOVERY SYSTEM

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EDGES RECOVERY SYSTEM

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SPINNING SECTION STEEL STRUCTURE

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DISTRIBUTION ELECTRIC CABINETS

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PROCESS ELECTRIC SYSTEM OF EXISTING MACHINES ACCORDING TO THE ACTUAL LAYOUT

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CABLES AND CABLING MATERIALS

QUANTITY: 1 LINE

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TT-3822 FEHRER “HIGH LOFT” AIRLAY - SCHOTT & MEISSNER THERMOBONDING LINE, 2400mm BRAND: FEHRER NONWOVEN CONDITION: USED CATEGORY: NONWOVEN QUANTITY: 1 Learn More

TT-1641 COMPLETE LINE FOR PROCESSING NON-WOVEN FABRIC, YEAR 1986 – 2200mm TRUTZSCHLER, SPINNBAU, RAMISCH KLEINEWEFERS, EDELMAN THERMOBOND LINE INTENDED USE: NONWOVEN PRODUCTION FROM ALL SYNTHETIC FIBRES AND MIXTURES WITH SYNTETIC FIBRES WHERE FIBRES SOFTENING POINT IS BELOW 250°C ROLLS WIDTH: 30mm TO MAX 2200mm ROLLS DIAMETER MAX 1000mm GRAMMAGES: 16GSM TO MAX 50GSM (DUPLEX 70GSM) EXIT TRIMMED WIDTH: 2000mm Learn More

T-8543 4 SIDE SEALING WET WIPES MACHINE, STABLE SPEED 60 TO 120 BAGS PER MINUTE 4 SIDE SEALING WET WIPES MACHINE DRIVE MODE: AUTOMATIC STABLE SPEED: 60 TO 120 BAGS PER MINUTE MACHINE SIZE (L X W X H): 3000mm × 2500mm × 1800mm QUANTITY: 1 Learn More

REFERENCE NUMBER: M-1480

SLITTER REWINDER 1800mm WIDTH AND 1000mm DIAMETER-NEW MACHINE

 

TECHNICAL CHARACTERISTICS:

 

UNWINDER

MAXIMUM WIDTH: 1800mm

MAXIMUM DIAMETER: 1100mm

MINIMUM WIDTH: 420mm

MAXIMUM WEIGHT: 300kgs

CORE ID: 3”

 

REWINDER:

MAXIMUM WIDTH: 1800mm

MAXIMUM DIAMETER: 1000mm

MINIMUM WIDTH: 100mm

MAXIMUM WEIGHT PER SHAFT: 300kgs

CORE ID: 3”

 

MATERIAL:

TYPE: 100% PP NONWOVEN

MINIMUM: 10gsm

MAXIMUM: 150gsm

 

TENSION:

MAXIMUM: 2 PLI

 

SPEED:

METERS PER MINUTE: 250

 

DESCRIPTION:

REWINDER MACHINE FOR NONWOVEN ROLLS: UP TO 1000 mm DIAMETER AT UNWINDER AND 1200 mm AT REWINDER.

THE WORKSTATION OFFERS EASY ACCESS TO THE TENSION CONTROL AREA AS WELL AS THE TRIMMING AREA; THIS WAY, ANY MODIFICATION ON THE MATERIAL MEASUREMENTS CAN BE DONE SAFELY.

THE WORKSTATION WILL DELIVER MODULES OF ROLLED MATERIAL WITH SPECIFIC DENSITY, AND SEPARATED FROM EACH OTHER IN ORDER TO KEEP OPERATION CONDITIONS WITHIN REQUIRED QUALITY CONTROLS.

 

UNWINDER WITH SHAFT:

THERE IS A CENTRAL UNWINDING SYSTEM SUPPORTED BY A 3” STEEL EXPANSION SHAFT.

THERE IS A TENSION CONTROL SYSTEM THAT WORKS THROUGH A PNEUMATIC DISK BRAKE WITH A REPLACEABLE PADS SYSTEM.

THE UNWINDER HAS A PIVOTABLE ROLLER SYSTEM WHEREBY TENSION MAY BE MODIFIED ON ONE END TO REDUCE TENSION DIFFERENCE ON MATERIAL IF NECESSARY.

THE SAFETY CHUCK HAS A MECHANICAL MOVEMENT SYSTEM FOR SHAFT INSERTION.

THE UNWINDER HAS AN ULTRASONIC OR LASER SENSOR FOR A REAL MEASURING OF ROLL DIAMETER. THIS INFORMATION WILL HELP TO KEEP A SPECIFIC TENSION ON MATERIAL DURING ALL THE PROCESS.

 

CUTTING:

THE LONGITUDINAL SHEAR CUT SYSTEM GUARANTEES CLEAN AND SAFE TRIMMING AT EVERY MODULE. THE CUTTING SYSTEM ADAPTED TO THE MAIN TRANSMISSION GUARANTEES AN OVER SPEED THAT MAY BE REGULATED ACCORDING TO THE MATERIAL DURING EVERY STAGE OF PROCESS. THE PNEUMATIC ACTIVATION KNIVES WILL ALLOW A FAST MODIFICATION OF THE CUTTING MEASUREMENTS.

THIS ROLLER IS LOCATED AT AN EASY ACCESS AREA FOR THE OPERATOR TO BE ABLE TO MAKE CHANGES ON THE CUTTING WIDTH SAFELY. THE COUNTER KNIVES ARE ASSEMBLED TO THE ROLLER BY 3 SETSCREWS THAT FIX THEIR POSITION ON THE ROLLER. THE COUNTERKNIVES HAVE TWO FACES, SO WHEN THE FIRST FACE HAS AN IMPORTANT WEAR, IT WILL BE REMOVED FROM THE ROLLER AND THE NEW FACE WILL BE PLACED INSTEAD. THIS WILL EXTEND THE LIFESPAN OF THIS IMPORTANT COMPONENT.

SHEAR CUT KNIVES: THERE IS AN ADJUSTMENT MECHANISM TO PLACE THEM ON THE COUNTER KNIFE AND TO ADJUST THE CUTTING LOAD ACCURATELY. THE COUNTER KNIVES ARE SUPPORTED TOWARDS THE ROLLER IN ORDER TO OBTAIN A CUTOFF. THE SPEED ON THIS SYSTEM IS AN OVER SPEED IN RELATION TO THAT OF THE MATERIAL, IN ORDER TO GENERATE A CLEAN CUT.

LONGITUDINAL SHEAR CUT: PNEUMATIC ACTIVATION.

COUNTER KNIVES ROLLER WITH 3 SUPPORT PLANES FOR THE COUNTER KNIVES; 120° DISPLACEMENT FROM EACH OTHER.

19 SLITTERS ARE INCLUDED.

 

REWINDER:

PERIPHERAL REWINDER FOR NONWOVEN. THIS SYSTEM HAS A COUPLE OF MAIN ROLLERS WHERE THE MATERIAL ROLL IS FORMED.

THIS SYSTEM HAS LINEAR GUIDES FOR COMPACTION THROUGH WICH A NIP IS OBTAINED ON THE MATERIAL. THE REWINDER WILL HAVE A TRANSMISSION BASED ON A VECTORIAL-TYPE MOTOR ADAPTED TO A CYCLOIDAL REDUCER. THE TRANSMISSION HAS A MECHANICAL TORQUE CONTROL SYSTEM TO CONTROL THE TORQUE DIFFERENTIAL BETWEEN MAIN ROLLS.

THIS SYSTEM WILL HAVE A 3” EXPANSION SHAFT WHERE THE CARDBOARD CORES WILL BE INSERTED AND THE MATERIAL ROLLS WILL BE FORMED.

 

FABRIC OPENING SYSTEM:

THIS SYSTEM IS BASED ON A VARIABLE CURVATURE SYSTEM BY A CENTER KNOB AND IT IS A BAR- TYPE SYSTEM. THIS KNOB IS THERE TO CONTROL THE CURVATURE OF THE BAR WHERE MATERIAL SLIDES THROUGH. THE SLIDING BAR IS MADE OUT OF AN ULTRA LOW FRICTION MATERIAL IN ORDER TO GENERATE A SMOOTH SLIDING OF MATERIAL WITHOUT ANY TENSION ADDED. THIS WILL REDUCE WRINKLES IN A SIGNIFICANT WAY.

 

AUTOMATIC TENSION SYSTEM:

THERE IS AN OPEN LOOP AUTOMATIC TENSION CONTROL SYSTEM WITH A SENSOR FOR DIAMETER MEASURING. BY THIS SYSTEM, A REAL VALUE OF DIAMETER IS OBTAINED AT THE REWINDER. PRESSURE OF PNEUMATIC BRAKE VARIES DURING PROCESS.

 

MANUAL POSITIONING (OPTIONAL):

THE MANUAL POSITIONING SYSTEM IS BASED ON THE POSITION CONTROL OF THE COUNTER KNIVES. THE MODULE IS POSITIONED AT A DESIRED CUTTING PARAMETER AND THE COUNTER KNIFE WILL PHYSICALLY COME ACROSS IT. THE REAL POSITION OF MODULE WILL BE SHOWN ON A SCREEN THAT OPERATOR WILL BE CONSTANTLY SUPERVISING. THIS SCREEN WILL SHOW THE REAL MEASUREMENTS OF THE CARRIAGE IN RELATION TO THE LAST ONE OR AS AN ABSOLUTE REFERENCE. OPERATOR WILL BE ABLE TO RESET THE MEASUREMENT ONCE THE COUNTER KNIFE IS REPLACED AND WILL REPEAT THIS PROCESS EVERY TIME A COUNTER KNIFE IS POSITIONED.

A DISPLAY WILL SHOW THE DESIRED POSITION IN MILLIMETERS OR INCHES.

THIS SYSTEM CAN SHOW MEASUREMENT IN AN EITHER ABSOLUTE OR INCREASING WAY.

POSITION TOLERANCE: +/- 0.30 mm.

THE POSITIONER IS INSTALLED ON A SUPPORT THAT WILL BE LOCATED ON THE REWINDER BENCHES. THEREFORE, THERE WILL BE AN EASY ACCESS TO SYSTEM AND AN EASY REPETITION OF POSITIONING PROCESS.

 

UNLOADING ROLL TABLE:

A HYDRAULIC PIVOTEABLE TABLE WILL HAVE AS MAIN FUNCTION THE UNLOADING OF FINISHED ROLLS THAT THEN WILL BE LOCATED ON FLOOR LEVEL. THIS SYSTEM WILL EJECT THE ROLL AND THEN IT WILL BE RECEIVED AT THE PIVOTING TABLE FOR AN EFFICIENT UNLOADING.

THE UNLOADING TABLE WILL ALSO WORK AS A PROTECTION FOR THE OPERATOR.

THIS EQUIPMENT WILL HAVE SECURITY CURTAINS AT FRONT TO KEEP OPERATOR FROM ENTERING THE REWINDING AREA. THERE WILL BE AN EMERGENCY STOP BUTTON OR WIRE WHERE OPERATOR WORKS AND WILL ALSO HAVE PHYSICAL PROTECTION WITH SECURITY SWITCHES AT CUTTING AREA.

 

CONTROL:

HMI CENTRAL CONTROL SYSTEM WITH TOUCH SCREEN TO PROGRAM THE OPERATION CYCLE AND ALL THE MATERIAL CHARACTERISTICS. OPERATOR WILL HAVE ACCESS TO ALL OPERATION PARAMETERS IN ORDER TO BE ABLE TO MAKE CHANGES ON THE EQUIPMENT OPERATION CONDITIONS, AND THEREFORE OBTAIN MATERIAL ROLLS WITH SPECIFIC DENSITIES.

TRANSMISSION: VECTORIAL MOTO REDUCER WITH 1000:1 TORQUE.

DIGITAL METER COUNTER WITH DISPLAY AND AUTOMATIC STOP AT DEFINED DISTANCE.

 

DOCUMENTS INCLUDED:

THE MACHINE WILL BE DELIVERED WITH THE FOLLOWING DOCUMENT:

OPERATION MANUAL

MAINTENANCE MANUAL

SAFETY MANUAL

ELECTRIC DIAGRAMS

CONTROL SYSTEM MANUAL

PLC BACKUP

REQUIREMENTS:

ELECTRIC 15 KW, 440 VAC, TRI PHASE.

PNEUMATIC 6 BAR - 60 LTS. / MIN.

 

DUCTS AND WIRING:

DUCTS AND WIRES RUNNING FROM UTILITIES SOURCES TO THE CONTROL PANEL AND FROM THE CONTROL PANEL TO THE MACHINE WILL BE AT CUSTOMER COSTS AND MUST BE DONE ACCORDING TO THE INSTRUCTIONS SHOWN IN OUR DIAGRAMS

 

SIEMENS PLC

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TT-2154 TRUTZSCHLER, SPINNBAU, RAMISCH KLEINEWEFERS, EDELMAN THERMOBOND LINE, YEAR 1986 THE LINE COMPOSED BY: 1. TRUTZSCHLER MODEL MWS 1000, FIBRE OPENER WITH WEIGHING DEVICE (2 PIECES) 2. TRUTZSCHLER MODEL FBM 1000, FIBRE BLENDER WITH CONVEYOR BELT 3. TEMAFA MODEL FFO, FINE OPENER 4. TRUTZSCHLER MODEL FBK 2500, EXACTAFEED CHUTE FEED 5. SPINNBAU CARD DOUBLE DOFFER MODEL 2000 6. RAMISCH KLEINEWEFERS CALENDER TYPE: 2 ROLL CALENDER 7. AURA THERMAL OIL BOILER (ELECTRIC) MODEL E 10 – 220 8. EDELMANN SLITTING - WINDING MACHINE, MODEL 620 – 08 LINES ARE WORKING POLYPROPYLENE POLYESTER POLYAMID, VISCOSE COTTON COVERSTOK, HIGYENE NONWOVENS, DRAPES GOWNS, FILTERS, DRAY WIPES. THERMOBOND LINE: POLYPROPYLENE POLYESTER POLYAMID, AND MIXTURES WITH VISCOSE OR COTTON (UP TO 30% COTTON), COVERSTOK, HIGYENE NONWOVEN FOR PADS, SLIPS, DRAPES GOWNS, FILTERS, WET WIPES, AUTOMOTIVE INDUSTRY, UPHOLSTERY. PES OR PET 30GSM AT 80 M/MIN 230 °C WIDTH 2000mm = PRODUCING ABOUT 10,000 SQUARE METERS PER HOUR, UTILIZING 320 KG OF POLYESTER FIBERS PER HOUR. CAPACITY OF LINE 120000mm/MIN KG PER HOUR OUTPUT IN KG/HR DEPEND ON GSM: G/SQUARE METER SPEED, ROLERS TEMPERATURES: EG: 44GSM PRODUCTION 250KG/H TO INCREASE PRODUCTION MORE AND MORE. IT DEPENDS ON THE TYPE OF PROCESSING MIN AND MAXIMUM GSM 16 TO 50 GSM MAXIMUM OUTPUT WIDTH OF THE FINISHED PRODUCT 2200mm HOW IS THE HEATING OF CALENDERING DONE: ELECTRIC POW Learn More

YY-1671 NONWOVEN SAMPLE PRODUCTION LINE, WITH 600mm CARD, CROSS LAPPER, NEEDLE LOOM FIBRE OPENING BLENDING HOPPER DUST EXTRACTION HOPPER 600mm WITH TS MICRO-WEIGH CONTROL CARD 600mm WIDTH WITH: CROSSLAPPER NEEDLE LOOM ROLLER WIND UP QUANTITY: 1 Learn More

TT-6784 DILO NEEDLELOOM NONWOVEN LINE, WORKING WIDTH 5000mm, YEAR 1999 TO 2010 1. DILO NEEDLELOOM NONWOVEN LINE 2. BRAND: TEMAFA / TRUTZSCHLER / FOR / AUTEFA / DILO / ETF/ MENZEL 3. WORKING WIDTH: 5000mm 4. YEAR: 1999 TO 2010 QUANTITY: 1 Learn More

TT-6305 ASSELIN NEEDLE PUNCH NONWOVEN LINE, WORKING WIDTH 2100mm 1. BRAND: ASSELIN NONWOVEN 2. WITH NEEDLE LOOMS 3. CONDITION: USED 4. WORKING WIDTH: 2100mm QUANTITY: 1 Learn More