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L-3004 SIZING MACHINES FOR SALELIST NUMBER: L-3004
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SIZING MACHINES FOR SALE
REFERENCE NUMBER: C-5212
BENNINGER SIZING MACHINE
TYPE BEN SIZETEC
YOM: 2004
WORKING WIDTH: 2400mm
BENINGER DIRECT WARPER
TYPE BEN DIRECT
YOM: 2005
WORKING WIDTH: 2400mm
QUANTITY: 1
REFERENCE NUMBER: P-4682
BENNINGER
SIZING MACHINE
YEAR: 2002
WIDTH: 2800mm
QUANTITY: 1 SET
REFERENCE NUMBER: P-7130
SUCKER MULLER
TYPE: HACOBA
SIZING MACHINE
YEAR: 1999
WORKING WIDTH: 1800mm
QUANTITY: 1
REFERENCE NUMBER: C-3650
OFFER 001
SUCKER MOENUS Z 14 SIZING MACHINE
WIDTH: 3400mm
YEAR: 2006
QUANTITY: 1
OFFER 002
BENNINGER BEN DIRECT WARPING MACHINE
YEAR: 2005
WIDTH: 2200mm
QUANTITY: 1
REFERENCE NUMBER: A-1197 (1212GHBXX11) A
MAKE: BENNINGER
MODEL: BEN SIZETEC
YEAR: 1998
Width - 2000mm
QUANTITY: 2
REFERENCE NUMBER: P-6712
SUCKER MULLER
SIZING MACHINE
YEAR: 2003
HEADSTOCK WIDTH: 3600mm
QUANTITY: 1
REFERENCE NUMBER: M-5040
(1 SET) BENNINGER SIZING MACHINES (SLASHERS), YEAR 2000
REFERENCE NUMBER: R-3746
ITEM 001
KARL MAYER DIRECT WARPING MACHINE
YEAR: 2006
WIDTH: 2000mm
QUANTITY: 1 SET
ITEM 002
KARL MAYER SIZING MACHINE
YEAR: 2011
QUANTITY: 1 SET -
H-1272 TETRAPAK TBA/8 1000 BASE 90V YEAR 1997 TO 1998
H-1272 TETRAPAK TBA/8 1000 BASE 90V YEAR 1997 TO 1998
TETRAPAK FILLING LINE:
YEAR: 1997
WORKING HOURS: 46,216
DESCRIPTION: INSTALLED, CURRENTLY IN PRODUCTION. IN PERFECT WORKING CONDITIONTETRAPAK TCA/21 CAP APPLICATOR (RECAP 2)
YEAR: 1998
WORKING HOURS: 81,030
DESCRIPTION: INSTALLED, CURRENTLY IN PRODUCTION. IN PERFECT WORKING CONDITIONTETRAPAK TRAY PACKER TTA 64 (1L)
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WORKING HOURS: 40,721
DESCRIPTION: INSTALLED, CURRENTLY IN PRODUCTION. IN PERFECT WORKING CONDITION
QUANTITY: 1 -
A-1849 SUPERIOR BOILER 250 HP, YEAR 1990A-1849 SUPERIOR BOILER 250 HP, YEAR 1990
JOHN ZINK COMPANY BURNER UNIT, MODEL # F18.0-G0-150
UNIT HAS BEEN RUN WITH A CASCADE WATER TREATMENT SYSTEM.
WELL MAINTAINED.INSPECTED YEARLY.
FULL PDF OF ENTIRE MAINTENANCE RECORD HISTORY AVAILABLE UPON REQUEST.
-PARTIAL NOTES FROM THE REPORT
INSPECTED 10-15-2013 BY DAMAC QUALITY INSPECTION SERVICES
1.) MINOR SCALE DEPOSITS
2.) OVERALL CONDITION OF INTERIOR IS GOOD.
3.) OVERALL CONDITION OF EXTERIOR IS GOOD
4.) ALL SAFETY DEVICES CHECKED GOOD.QUANTITY: 1
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K-8158 COAL FIRED STEAM POWER PLANT 330 MW YEAR 1983K-8158 COAL FIRED STEAM POWER PLANT 330 MW YEAR 1983
COAL FIRED STEAM POWER PLANT 330 MW
PLANT FOR RELOCATION
EQUIPMENT AND AUXILIARIES IN EXCELLENT CONDITIONSUMMARY OF MAIN ADVANTAGES:
THE STEAM PLANT IS AVAILABLE NOW AND CAN BE REINSTALLED IN SHORT TIME
POWER AVAILABLE IN SHORT TIME
THE EQUIPMENT IS OFFERED AT ATTRACTIVE CONDITIONS
LOW INVESTMENT COST
THE MAIN EQUIPMENT IS BASED ON STATE OF THE ART DESIGN & EMISSION CONTROL
COMMERCIAL LIFE TIME FOR MANY YEARS TO COME
RELOCATION IN COOPERATION WITH OEM SUPERVISING AND GUARANTEES OVERALL CONCEPTTECHNICAL DATA OF BOILER:
OEM
STEAM OUTPUT DESIGN PRESSURE LIVE STEAM REHEAT TEMP FUEL980 T/H
203 BAR
184 BAR / GRAD CBROWN COAL, APPROXIMATELY 9,000 KJ/KG
HARD COAL POSSIBLE AS WELL (24,000 - 28,000 KJ/KG)CONSUMPTION APPROXIMATELY 280 T/H AT FULL LOAD WITH BROWN COAL
APPROXIMATELY 110 T/H AT FULL LOAD WITH HARD COALGRINDING MILLS: 6
EMISSION SO2 200 MG/NM3 X 200 MG/NM3 ASHES 50 MG/NM3 EXHAUST TEMP 70°C
TECHNICAL DATA STEAM TURBINE:
OEM
OUTPUT
LIVE STEAM: 330/345 MW, 177.5 BAR, 535°CGENERAL REMARKS:
PLANT HAS GONE IN COMMERCIAL OPERATION IN 1983
PLANT AND EQUIPMENT HAS BEEN IN OPERATION BASICALLY DURING THE WINTER PERIOD AND HAS 84,300 HOURS ACCUMULATED ONLY
ALL EQUIPMENT IS IN EXCELLENT CONDITION AND PROFESSIONALLY PRESERVEDENTIRE PLANT WITH ALL AUXILIARIES IS AVAILABLE FOR RELOCATION
SCOPE AND CONDITIONS:
DISASSEMBLED, PACKED, AND SHIPPED OR TURNKEY SOLUTION CAN BE NEGOTIATED
RELOCATION WILL BE INCOORDINATION WITH THE OEM WHO IS WILLING TO GIVE A CERTAIN LEVEL OF GUARANTEE FOR THE RELOCATED PLANTQUANTITY: 1
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G-0784 RIETER FDY EXTRUSION EQUIPMENT FOR POLYPROPYLENE YEAR 1996/98REFERENCE NUMBER: G-0784
RIETER FDY EXTRUSION EQUIPMENT FOR POLYPROPYLENE YEAR 1996/98
1. Machine m26/39:
Year 1996
For 1 fdy spinning line with 2+4 positions, each position with 4 ends
Product: fdy-yarn on bobbins
Raw material: pp, dried filament grade chips
Yarn count range: 150 – 400 dtex
Winder speed for target: 4000 m/min
Machine technical data:
Position gauge: 800 mm
Spinning pump capacity: 4x10 ccm/rev
Spinneret size diameter: 95 mm
Quench width: 670 mm
Quench length: 1700 mm
Number of spin-finish pumps per position: 1
Capacity of spin-finish pump: 4x0.05 ccm/rev
Number of winders/position: 1
Type of winder: riemat a6-094
Number of packages/winder: 4
Maximum package diameter: 420 mm
Package stroke: 190 mm
Package weight at 280 mm package diameter: approx. 6.2 kg
Detailed technical specifications:
Extruder for 4 positions Year 1998:
1 extruder type e1. 105-30m:
-nominal extruder capacity: max 275 kg/h for pp
-operational extruder capacity: max 248 kg/h for pp
-screw diameter: 105 mm
-l/d ratio: 30
-barrel with:
electrical ceramic heaters
7 heating zones, each zone equipped with one 2xpt100
heating zone capacity approx. 58 kw
inlet zone, water cooled
nozzle for nitrogen purge
insulation
-screw with torpedo mixing head
-reduction gear, including belt transmission to motor
-dc motor, rated power approx. 95kw
-extruder frame
1 extruder measuring head, dowtherm vapour heated
-measuring head comprising:
coarse filter
insulation
-double pt100, one each for melt and dowtherm vapour temperature
-pressure sensors for melt pressure, one in front and one behind the coarse filter
1 melt distribution system, dowtherm vapour heated
-melt distribution system comprising
main product pipe between extruder, measuring head and melt distributor.
Extruder for 2 positions Year 1998:
1 extruder type e1. 60-30
-nominal extruder capacity: max 275 kg/h for pp
-operational extruder capacity: max 248 kg/h for pp
-screw diameter: 60 mm
-l/d ratio: 30
-barrel with
electrical ceramic heaters
6 heating zones, each zone equipped with one 2xpt100
heating zone capacity approx. 17 kw
inlet zone, water cooled
insulation
-screw nitrited with maddock mixing head
-reduction gear, including belt transmission to motor
-dc motor, rated power approx. 22kw
-extruder frame
1 extruder measuring head, electrically heated year 1998
-measuring head comprising:
insulation
Double pt100, one each for melt and dowtherm vapour temperature
pressure sensors for melt pressure
burst disc for power switch-off at overpressure.
1 melt distribution system, dowtherm vapour heated
-melt distribution system comprising
main product pipe between extruder, measuring head and melt distributor.
1 riebeam bottom loading spinning beam year 1998
-beam comprising:
welded-in pump blocks with bolted pump adapter plate
silumin insulation blocks
melt distribution pipes with polished inner surfaces
efficient vapour heating on all sides of spin pumps
optimized heat condustion to the spinnerets
1 freezing valve upstream of each spinpump
2 pressure sensors for measuring the melt pressure in front and behind the spinpump
(2 per line)
heating box, completely insulated
heating by dowtherm vapour
1 double pt100 for measuring and controlling the heating box temperature
Designed as follows:
-bottom loading of rieter quickfit spinpacks
-design temperature 320°c
-maximum allowable working pressure: 300 bar for melt pipe and 2.57 bar for jacket
Dowtherm evaporator and components for heating system:
-electrically heated, total capacity approx 25 kw
-shut-off valves
-drainage valves
-dry protection sensor
-magnetic controlled level gauge
- vent system on top of measuring head.
Poy spin packs, type rieter quickfit:
-max pressure in the spinpack: 350 bar
-design temperature: 320 °c
-spinneret outside dimensions: 95 mm
-bottom loading design
-bayonet locking, insert and tighten by turning 90°
-self sealing system
-sand or metal powder filtration, 3 cm filling depth
-wire mesh filters
Spin pumps with motors and gears:
Gear pumps, 4-fold
Capacity 4 x 6 ccm/rev
Each spin pump system comprising
Individual drive motor with flange connection to the reduction gear
Hollow gear shaft for installation of spin pump shaft
Shaft with shear pin protection
Reduction ratio 1:80
Pump speed: 8-30 rev/min
Motor type: synchronous ac-motor
Rated power: 500w at 50 cps
Quench air cabinets bsk 670/1700:
Each cabinet comprising:
-rigid cabinet made from welded sheet metal, painted, side walls made from alu sheet metal
-air rectifier consisting of different layers of perforated metal sheets, rectifiers removable to the front for cleaning.
-1 perforated hinged door
-air inlet duct flanged with counter flange, comprising air flow regulating flaps
-interfloor filament duct, length 2000 mm
-alu chutes for start-up
-nozzles for connection of differential pressure gauge.
Spinning vapour exhausts:
-exhaust hood per spinning position for removal of spinning vapour
-hood designed as follows:
made from stainless steel
air flow regulation flap
hood removable for cleaning
Take-up frames, type riedraw 1:
Welded steel frame, housing all drawrolls, compressed air supply pipes for the aspirator units and the yarn waste pipes within the fdy take-up unit.
Per position:
4 inlet yarn guides
4 spin finish application nozzles
1 yarn cutter / aspirator unit
1 spin finish pump
4 centring yarn guides
4 intermingling units
rolls as described further
1 automatic winder riemat a6-094
Drawrolls year 1998:
Mono 1 with 1 rievap 32 dual shell drawroll, type j7/32-40, ot40
Speed range: 750 to 4000 mpm
Roll diameter: 190 mm
Working width: 250 mm
Temperature range: 45-250°c
And 1 bearing separator roll, type srd60 hard chromium plated
Duo 1 with 2 rievap 32 dual shell drawroll, type j7/32-60, ot40
Speedrange: 1000 to 6000 mpm
Roll diameter: 190 mm
Working width: 250 mm
Temperature range: 45-250°c
Duo 2 with 2 rievap 32 dual shell drawroll, type j7/32-60, ot40
Speedrange: 1000 to 6000 mpm
Roll diameter: 190 mm
Working width: 250 mm
Temperature range: 45-250°c
Duo 3 with 2 cold draw roll units each type j7/45-55
Speedrange: 1800 to 5500 mpm
Roll diameter: 150 mm
Working width: 180 mm
Automatic and wasteless winder riemat a6-094
Spindle driven
Number of ends per winder: 4 ends
Yarn count range: 15 to 1000 dtex
Take up speed: 2500 to 5500 m/min
Chuck length: 900 mm
190 mm stroke, 420 mm outside package diameter
Package volume: 24.7 dm³
Tube bore: 94 ±0.2 mm
Tube outside diameter: 106 ±0.4 mm
Tube length: 225 ±0.5 mm
Oil-mist lubrication unit:
Compressed air distribution station
Mobile aspirator guns with hoses
Electrical control equipment
-for electrical power
general: 3 x 380v/50hz plus ground wire
euro-standard: 3x400v 50 or 60hz plus ground wire
maximum voltage variation ±10% measured at terminals of cabinets
maximum frequency variation: ±2%
Process control system (cif):
fully integrated control system to control and monitor the entire spinning line.
the central monitoring unit si linked to the plc of the spinning section and the plcs of each spinning position.
Drive and heater control year 1998:
Spinning section:
Speed adjustment for the extruder motor is done via a dc-convertor
To achieve a constant pressure at the extruder outlet, the output of the pressure controller is transmitted to the dc-converter to adjust the extruder speed.
The feedback of the actual extruder speed is done by a tacho generator mounted on the extruder motor.
One common frequency inverter supplies the synchronous ac motors for the spin pumps.
According to process conditions, the plc transmits the setpoint to the inverter.
All motors are equipped with an overload protection.
Solid state relays heat each extruder zone and spinning beam.
Each extruder zone and the spinning beam represent an independent control loop.
Take-up section:
The inverter unit is a processor-controlled static frequency inverter for powering the 3-phase motors.
All inverter units in a position cabinet are supplied with approx 570v dc from a common rectifier.
Heating system:
The heating unit rhu is processor-controlled.
The power supply is taken straight from 3-phase 380/400v which powers the cabinet.
The inductor is fitted inside the draw roll.
The rhu switches the current on and off in this inductor. While current flows, a voltage is inducted into the
Rotating draw roll.
This sets up a short-circuit current in the draw roll, thereby heating the roll unit.
2. Machines m27/ 28 / 30 year 1998:
For 3 fdy spinning lines each with 2 positions, and each position with 4 ends
Product: fdy-yarn on bobbins
Raw material: pp, dried filament grade chips
Yarn count range: 150 – 400 dtex
Winder speed for target: 4000 m/min
Machine technical data:
Position gauge: 1000 mm
Spinning pump capacity: 4x7.5 ccm/rev
Spinneret size diameter: 95 mm
Quench width: 470 mm
Quench length: 1200 mm
Number of spin-finish pumps per position: 2
Capacity of spin-finish pump: 4x0.16 ccm/rev + 4x0,05 ccm/rev
Number of winders/position: 1
Type of winder: riemat a6-094
Number of packages/winder: 4
Maximum package diameter: 420 mm
Package stroke: 190 mm
Package weight at 280 mm package diameter: approx. 6.2 kg
Detailed technical specifications:
1 extruder type e1. 60-30m
-nominal extruder capacity: max 80 kg/h for pp
-screw diameter: 65 mm
-l/d ratio: 30
-barrel with:
electrical ceramic heaters
7 heating zones, each zone equipped with one 2xpt100
heating zone capacity approx. 22 kw
inlet zone, water cooled
nozzle for nitrogen purge
insulation
-screw with torpedo mixing head
-reduction gear, including belt transmission to motor
-dc motor, rated power approx. 22kw
-extruder frame
1 extruder measuring head, electrically heated:
-measuring head comprising:
coarse filter
insulation
-double pt100, one each for melt and dowtherm vapour temperature
-pressure sensors for melt pressure, one in front and one behind the coarse filter
1 melt distribution system, dowtherm vapour heated:
Melt distribution system comprising:
main product pipe between extruder, measuring head and melt distributor.
1 riebeam bottom loading spinning beam:
-beam comprising:
welded-in pump blocks with bolted pump adapter plate
silumin insulation blocks
melt distribution pipes with polished inner surfaces
efficient vapour heating on all sides of spin pumps
optimized heat condustion to the spinnerets
1 freezing valve upstream of each spinpump
2 pressure sensors for measuring the melt pressure in front and behind the spinpump
(2 per line)
heating box, completely insulated
heating by dowtherm vapour
1 double pt100 for measuring and controlling the heating box temperature
Designed as follows:
-bottom loading of rieter quickfit spinpacks
-design temperature 320°c
-maximum allowable working pressure: 300 bar for melt pipe and 2.57 bar for jacket
Dowtherm evaporator and components for heating system:
-electrically heated, total capacity approx 18 kw
-shut-off valves
-drainage valves
-dry protection sensor
-magnetic controlled
-level gauge
-vent system on top of measuring head.
Poy spin packs, type rieter quickfit:
Max pressure in the spinpack: 350 bar
Design temperature: 320 °c
Spinneret outside dimensions: 95 mm
Bottom loading design
Bayonet locking, insert and tighten by turning 90°
Self sealing system
Sand or metal powder filtration, 3 cm filling depth
Wire mesh filters
Spin pumps with motors and gears:
Gear pumps, 4-fold
Capacity 4 x 7.5 ccm/rev
Each spin pump system comprising
individual drive motor with flange connection to the reduction gear
hollow gear shaft for installation of spin pump shaft
shaft with shear pin protection
reduction ratio: 1:80
pump speed: 8-30 rev/min
motor type: synchronous ac-motor
rated power: 500w at 50 cps
Quench air cabinets bsk 470/1200
Each cabinet comprising:
-rigid cabinet made from welded sheet metal, painted, side walls made from alu sheet metal
-air rectifier consisting of different layers of perforated metal sheets, rectifiers removable to the front for cleaning.
-1 perforated hinged door
-air inlet duct flanged with counter flange, comprising air flow regulating flaps
-interfloor filament duct, length 2000 mm
-alu chutes for start-up
-nozzles for connection of differential pressure gauge.
Spinning vapour exhausts:
-exhaust hood per spinning position for removal of spinning vapour
-hood designed as follows:
made from stainless steel
air flow regulation flap
hood removable for cleaning
Take-up frames, type riedraw 1:
Welded steel frame, housing all drawrolls, compressed air supply pipes for the aspirator units and the yarn waste pipes within the fdy take-up unit.
Per position:
4 inlet yarn guides
2 spin finish application nozzles per end
1 yarn cutter / aspirator unit
2 spin finish pump
4 centring yarn guides
4 pre-intermingling jets
4 intermingling units
1 additional operator panel between duo1 and duo 2.
rolls as described further
1 automatic winder riemat a6-094
Drawrolls:
Mono 1 with 1 rievap 32 dual shell drawroll, type j7/32-40, ot40
Speedrange: 750 to 4000 mpm
Roll diameter: 190 mm
Working width: 250 mm
Temperature range: 45-250°c
And 1 bearing separator roll, type srd60
Hard chromium plated
Duo 1 with 2 rievap 32 dual shell drawroll, type j7/32-60, ot40
Speedrange: 1000 to 6000 mpm
Roll diameter: 190 mm
Working width: 250 mm
Temperature range: 45-250°c
Duo 2 with 2 rievap 32 dual shell drawroll, type j7/32-60, ot40
Speedrange: 1000 to 6000 mpm
Roll diameter: 190 mm
Working width: 250 mm
Temperature range: 45-250°c
Duo 3 with 2 cold draw roll units each type j7/45-55
Speedrange: 1800 to 5500 mpm
Roll diameter: 150 mm
Working width: 180 mm
Automatic and wasteless winder riemat a6-094:
Spindle driven
Number of ends per winder: 4 ends
Yarn count range: 15 to 1000 dtex
Take up speed: 2500 to 5500 m/min
Chuck length: 900 mm
190 mm stroke, 420 mm outside package diameter
Package volume: 24.7 dm³
Tube bore: 94 ± 0.2 mm
Tube outside diameter: 106 ± 0.4 mm
Tube length: 225 ± 0.5 mm
Compressed air distribution station:
Mobile aspirator guns with hoses
Electrical control equipment
For electrical power
general : 3 x 380v/50hz plus ground wire
Euro-standard: 3x400v 50 or 60hz plus ground wire
Maximum voltage variation ±10% measured at terminals of cabinets
maximum frequency variation: ±2%
Process control system (cif):
Fully integrated control system to control and monitor the entire spinning line.
The central monitoring unit si linked to the plc of the spinning section and the plcs of each spinning position.
Drive and heater control:
Spinning section.
Speed adjustment for the extruder motor is done via a dc-convertor.
To achieve a constant pressure at the extruder outlet, the output of the pressure controller is transmitted to the dc-converter to adjust the extruder speed.
The feedback of the actual extruder speed is done by a tacho generator mounted on the extruder motor.
One common frequency inverter supplies the synchronous ac motors for the spin pumps.
According to process conditions, the plc transmits the setpoint to the inverter.
All motors are equipped with an overload protection.
Solid state relays heat each extruder zone and spinning beam.
Each extruder zone and the spinning beam represent an independent control loop.
Take-up section:
The inverter unit is a processor-controlled static frequency inverter for powering the 3-phase motors.
All inverter units in a position cabinet are supplied with approx 570v dc from a common rectifier.
Heating system:
The heating unit rhu is processor-controlled.
The power supply is taken straight from 3-phase 380/400v which powers the cabinet.
The inductor is fitted inside the draw roll.
The rhu switches the current on and off in this inductor.
While current flows, a voltage is inducted into the rotating draw roll.
This sets up a short-circuit current in the draw roll, thereby heating the roll unit.
HOURLY PRODUCTION:
FOR 150 DENIER @ 3500 MPM WINDER SPEED, THE HOURLY PRODUCTION IS 3.5 KG/BOBBIN.
AS THERE IS 4 ENDS PER POSITION, THIS MEANS 14 KG/HOUR/POSITION
M26/39 ARE OF 2 + 4 POSITIONS; HENCE M26 = 28 KG/HOUR AND M39 = 56 KG/HOUR
M27/28/30 ARE OF 2 POSITIONS EACH, HENCE 28 KG/HOUR EACH.
(AS PER OUR PEOPLE AT THE EXTRUSION PLANT, THEY WERE RUNNING TRIALS TO PRODUCE THE 150 DENIER @ 4000 MPM WINDER SPEED)
FOR 300 DENIER @ 3600 MPM WINDER SPEED, THE HOURLY PRODUCTION IS 7.2 KG/BOBBIN.
AS THERE IS 4 ENDS PER POSITION, THIS MEANS 28.8 KG/HOUR/POSITION
M26/39 ARE OF 2 + 4 POSITIONS; HENCE M26 = 57.6 KG/HOUR AND M39 = 115.2 KG/HOUR
M27/28/30 ARE OF 2 POSITIONS EACH, HENCE 57.6 KG/HOUR EACH.
FOR 600 DENIER @ 2200 MPM WINDER SPEED, (SPEED LIMITATION DUE TO EXTRUDER CAPACITY) THE HOURLY PRODUCTION IS 8.8 KG/BOBBIN.
AS THERE IS 4 ENDS PER POSITION, THIS MEANS 35.2 KG/HOUR/POSITION
M26/39 ARE OF 2 + 4 POSITIONS; HENCE M26 = 70.4 KG/HOUR AND M39 = 140.8 KG/HOUR
M27/28/30 ARE OF 2 POSITIONS EACH, HENCE 70.4 KG/HOUR EACH.
MACHINE HAS BEEN PARTIALLY DISASSEMBLED (EXTRUDERS AND SPINBEAMS HAVE BEEN TAKEN DOWN TO GROUNDFLOOR) REST OF THE EQUIPMENT STILL TO BE DISASSEMBLED
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C-2876 RIETER SPINNING MACHINES, LABORATORY, DRAWING, COMBING, & CARDING, YEAR 2001REFERENCE NUMBER: C-2876
RIETER SPINNING MACHINES, LABORATORY, DRAWING, COMBING, & CARDING, YEAR 2001
DETAILS:
OFFER 001
TOYODA SIMPLEX ACCESSORIES
SIMPLEX ACCESSORIES
TOYODA
YEAR: 2001
QUANTITY: 1
OFFER 002
USTER LABORATORY UT3
LABORATORY
USTER
MODEL: UT3
TYPE: YARN TESTING
YEAR: 2001
QUANTITY: 1 SET
OFFER 003
USTER LABORATORY AFIS
LABORATORY
USTER
MODEL: AFIS
TYPE: FIBER TESTING
YEAR: 2001
QUANTITY: 1
OFFER 004
USTER LABORATORY HVI
LABORATORY
USTER
MODEL: HVI
TYPE: FIBER TESTING
YEAR: 2001
QUANTITY: 1
OFFER 005
RIETER BLOW ROOM ACCESSORIES
BLOW ROOM ACCESSORIES
RIETER
TYPE: STAND ALONE
YEAR: 2001
QUANTITY: 1
OFFER 006
MINGCHENG BLOW ROOM ACCESSORIES
BLOW ROOM ACCESSORIES
MINGCHENG
TYPE: STAND ALONE
YEAR: 2001
QUANTITY: 2 SETS
OFFER 007
MINGCHENG BLOW ROOM ACCESSORIES
BLOW ROOM ACCESSORIES
MINGCHENG
TYPE: STAND ALONE
YEAR: 2001
QUANTITY: 2
OFFER 008
OTHERS STRENGTH TESTER LABORATORY
LABORATORY
OTHERS STRENGTH TESTER
TYPE: GENERAL
YEAR: 2001
QUANTITY: 1
OFFER 009
WELKER YARN CONDITIONING PLANT CONDIBOX
YARN CONDITIONING PLANT
WELKER
MODEL: CONDIBOX
YEAR: 2001
QUANTITY: 1
OFFER 010
MINGCHENG BLOW ROOM FLOCK FEEDER
BLOW ROOM
MINGCHENG
MODEL: FLOCK FEEDER
TYPE: AUTOMATIC BALE OPENER
YEAR: 2001
QUANTITY: 2
OFFER 011
MINGCHENG BLOW ROOM MPM
BLOW ROOM
MINGCHENG
MODEL: MPM
TYPE: MIXER
YEAR: 2001
QUANTITY: 2
OFFER 012
RIETER COMBER E75
COMBER
RIETER
MODEL: E75
YEAR: 2001
QUANTITY: 1
OFFER 013
RIETER COMBER E60
COMBER
RIETER
MODEL: E60
YEAR: 2001
QUANTITY: 1
OFFER 014
OTHERS DOGETECH BREAKER DRAWING WITHOUT AUTOLEVELLER DV2
BREAKER DRAWING WITHOUT AUTOLEVELLER
OTHERS DOGETECH
MODEL: DV2
YEAR: 2001
QUANTITY: 2
OFFER 015
OTHERS DOGETECH FINISHER DRAWING WITH AUTOLEVELLER DV2 AL
FINISHER DRAWING WITH AUTOLEVELLER
OTHERS DOGETECH
MODEL: DV2 AL
YEAR: 2001
QUANTITY: 3
OFFER 016
TOYODA SIMPLEX FL200
TOYODA
MODEL: FL200
YEAR: 2001
QUANTITY: 1
OFFER 017
RIETER FINISHER DRAWING WITH AUTOLEVELLER RSB D30
FINISHER DRAWING WITH AUTOLEVELLER
RIETER
MODEL: RSB D30
YEAR: 2001
QUANTITY: 2
OFFER 018
RIETER BREAKER DRAWING WITHOUT AUTOLEVELLER SB D10
BREAKER DRAWING WITHOUT AUTOLEVELLER
RIETER
MODEL: SB D10
YEAR: 2001
QUANTITY: 4
OFFER 019
RIETER CARDING C51
CARDING
RIETER
MODEL: C51
YEAR: 2001
QUANTITY: 15 SETS
OFFER 020
LOPTEX BLOW ROOM
BLOW ROOM
LOPTEX
TYPE: FOREIGN FIBER SEPARATOR
YEAR: 2001
QUANTITY: 1
OFFER 021
RIETER BLOW ROOM B60
BLOW ROOM
RIETER
MODEL: B60
TYPE: CLEANER WITH FEED TRUNK AND CONDENSOR (COTTON)
YEAR: 2001
QUANTITY: 2
OFFER 022
RIETER BLOW ROOM
BLOW ROOM
RIETER
TYPE: UNIMIX
YEAR: 2001
QUANTITY: 2
OFFER 023
RIETER BLOW ROOM B11
BLOW ROOM
RIETER
MODEL: B11
TYPE: PRE - CLEANER
YEAR: 2001
QUANTITY: 1
OFFER 024
RIETER BLOW ROOM B2/5
BLOW ROOM
RIETER
MODEL: B2/5
TYPE: WASTE OPENER
YEAR: 2001
QUANTITY: 1
OFFER 025
RIETER BLOW ROOM A11
BLOW ROOM
RIETER
MODEL: A11
TYPE: AUTOMATIC BALE OPENER
YEAR: 2001
QUANTITY: 1
OFFER 026
MINGCHENG CARDING
CARDING
MINGCHENG
YEAR: 2001
QUANTITY: 6
OFFER 027
MINGCHENG BLOW ROOM
BLOW ROOM
MINGCHENG
TYPE: AUTOMATIC BALE OPENER
YEAR: 2001
QUANTITY: 2
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M-1480 SLITTER REWINDER 1800mm WIDTH AND 1000mm DIAMETER-NEW MACHINEREFERENCE NUMBER: M-1480
SLITTER REWINDER 1800mm WIDTH AND 1000mm DIAMETER-NEW MACHINE
TECHNICAL CHARACTERISTICS:
UNWINDER
MAXIMUM WIDTH: 1800mm
MAXIMUM DIAMETER: 1100mm
MINIMUM WIDTH: 420mm
MAXIMUM WEIGHT: 300kgs
CORE ID: 3”
REWINDER:
MAXIMUM WIDTH: 1800mm
MAXIMUM DIAMETER: 1000mm
MINIMUM WIDTH: 100mm
MAXIMUM WEIGHT PER SHAFT: 300kgs
CORE ID: 3”
MATERIAL:
TYPE: 100% PP NONWOVEN
MINIMUM: 10gsm
MAXIMUM: 150gsm
TENSION:
MAXIMUM: 2 PLI
SPEED:
METERS PER MINUTE: 250
DESCRIPTION:
REWINDER MACHINE FOR NONWOVEN ROLLS: UP TO 1000 mm DIAMETER AT UNWINDER AND 1200 mm AT REWINDER.
THE WORKSTATION OFFERS EASY ACCESS TO THE TENSION CONTROL AREA AS WELL AS THE TRIMMING AREA; THIS WAY, ANY MODIFICATION ON THE MATERIAL MEASUREMENTS CAN BE DONE SAFELY.
THE WORKSTATION WILL DELIVER MODULES OF ROLLED MATERIAL WITH SPECIFIC DENSITY, AND SEPARATED FROM EACH OTHER IN ORDER TO KEEP OPERATION CONDITIONS WITHIN REQUIRED QUALITY CONTROLS.
UNWINDER WITH SHAFT:
THERE IS A CENTRAL UNWINDING SYSTEM SUPPORTED BY A 3” STEEL EXPANSION SHAFT.
THERE IS A TENSION CONTROL SYSTEM THAT WORKS THROUGH A PNEUMATIC DISK BRAKE WITH A REPLACEABLE PADS SYSTEM.
THE UNWINDER HAS A PIVOTABLE ROLLER SYSTEM WHEREBY TENSION MAY BE MODIFIED ON ONE END TO REDUCE TENSION DIFFERENCE ON MATERIAL IF NECESSARY.
THE SAFETY CHUCK HAS A MECHANICAL MOVEMENT SYSTEM FOR SHAFT INSERTION.
THE UNWINDER HAS AN ULTRASONIC OR LASER SENSOR FOR A REAL MEASURING OF ROLL DIAMETER. THIS INFORMATION WILL HELP TO KEEP A SPECIFIC TENSION ON MATERIAL DURING ALL THE PROCESS.
CUTTING:
THE LONGITUDINAL SHEAR CUT SYSTEM GUARANTEES CLEAN AND SAFE TRIMMING AT EVERY MODULE. THE CUTTING SYSTEM ADAPTED TO THE MAIN TRANSMISSION GUARANTEES AN OVER SPEED THAT MAY BE REGULATED ACCORDING TO THE MATERIAL DURING EVERY STAGE OF PROCESS. THE PNEUMATIC ACTIVATION KNIVES WILL ALLOW A FAST MODIFICATION OF THE CUTTING MEASUREMENTS.
THIS ROLLER IS LOCATED AT AN EASY ACCESS AREA FOR THE OPERATOR TO BE ABLE TO MAKE CHANGES ON THE CUTTING WIDTH SAFELY. THE COUNTER KNIVES ARE ASSEMBLED TO THE ROLLER BY 3 SETSCREWS THAT FIX THEIR POSITION ON THE ROLLER. THE COUNTERKNIVES HAVE TWO FACES, SO WHEN THE FIRST FACE HAS AN IMPORTANT WEAR, IT WILL BE REMOVED FROM THE ROLLER AND THE NEW FACE WILL BE PLACED INSTEAD. THIS WILL EXTEND THE LIFESPAN OF THIS IMPORTANT COMPONENT.
SHEAR CUT KNIVES: THERE IS AN ADJUSTMENT MECHANISM TO PLACE THEM ON THE COUNTER KNIFE AND TO ADJUST THE CUTTING LOAD ACCURATELY. THE COUNTER KNIVES ARE SUPPORTED TOWARDS THE ROLLER IN ORDER TO OBTAIN A CUTOFF. THE SPEED ON THIS SYSTEM IS AN OVER SPEED IN RELATION TO THAT OF THE MATERIAL, IN ORDER TO GENERATE A CLEAN CUT.
LONGITUDINAL SHEAR CUT: PNEUMATIC ACTIVATION.
COUNTER KNIVES ROLLER WITH 3 SUPPORT PLANES FOR THE COUNTER KNIVES; 120° DISPLACEMENT FROM EACH OTHER.
19 SLITTERS ARE INCLUDED.
REWINDER:
PERIPHERAL REWINDER FOR NONWOVEN. THIS SYSTEM HAS A COUPLE OF MAIN ROLLERS WHERE THE MATERIAL ROLL IS FORMED.
THIS SYSTEM HAS LINEAR GUIDES FOR COMPACTION THROUGH WICH A NIP IS OBTAINED ON THE MATERIAL. THE REWINDER WILL HAVE A TRANSMISSION BASED ON A VECTORIAL-TYPE MOTOR ADAPTED TO A CYCLOIDAL REDUCER. THE TRANSMISSION HAS A MECHANICAL TORQUE CONTROL SYSTEM TO CONTROL THE TORQUE DIFFERENTIAL BETWEEN MAIN ROLLS.
THIS SYSTEM WILL HAVE A 3” EXPANSION SHAFT WHERE THE CARDBOARD CORES WILL BE INSERTED AND THE MATERIAL ROLLS WILL BE FORMED.
FABRIC OPENING SYSTEM:
THIS SYSTEM IS BASED ON A VARIABLE CURVATURE SYSTEM BY A CENTER KNOB AND IT IS A BAR- TYPE SYSTEM. THIS KNOB IS THERE TO CONTROL THE CURVATURE OF THE BAR WHERE MATERIAL SLIDES THROUGH. THE SLIDING BAR IS MADE OUT OF AN ULTRA LOW FRICTION MATERIAL IN ORDER TO GENERATE A SMOOTH SLIDING OF MATERIAL WITHOUT ANY TENSION ADDED. THIS WILL REDUCE WRINKLES IN A SIGNIFICANT WAY.
AUTOMATIC TENSION SYSTEM:
THERE IS AN OPEN LOOP AUTOMATIC TENSION CONTROL SYSTEM WITH A SENSOR FOR DIAMETER MEASURING. BY THIS SYSTEM, A REAL VALUE OF DIAMETER IS OBTAINED AT THE REWINDER. PRESSURE OF PNEUMATIC BRAKE VARIES DURING PROCESS.
MANUAL POSITIONING (OPTIONAL):
THE MANUAL POSITIONING SYSTEM IS BASED ON THE POSITION CONTROL OF THE COUNTER KNIVES. THE MODULE IS POSITIONED AT A DESIRED CUTTING PARAMETER AND THE COUNTER KNIFE WILL PHYSICALLY COME ACROSS IT. THE REAL POSITION OF MODULE WILL BE SHOWN ON A SCREEN THAT OPERATOR WILL BE CONSTANTLY SUPERVISING. THIS SCREEN WILL SHOW THE REAL MEASUREMENTS OF THE CARRIAGE IN RELATION TO THE LAST ONE OR AS AN ABSOLUTE REFERENCE. OPERATOR WILL BE ABLE TO RESET THE MEASUREMENT ONCE THE COUNTER KNIFE IS REPLACED AND WILL REPEAT THIS PROCESS EVERY TIME A COUNTER KNIFE IS POSITIONED.
A DISPLAY WILL SHOW THE DESIRED POSITION IN MILLIMETERS OR INCHES.
THIS SYSTEM CAN SHOW MEASUREMENT IN AN EITHER ABSOLUTE OR INCREASING WAY.
POSITION TOLERANCE: +/- 0.30 mm.
THE POSITIONER IS INSTALLED ON A SUPPORT THAT WILL BE LOCATED ON THE REWINDER BENCHES. THEREFORE, THERE WILL BE AN EASY ACCESS TO SYSTEM AND AN EASY REPETITION OF POSITIONING PROCESS.
UNLOADING ROLL TABLE:
A HYDRAULIC PIVOTEABLE TABLE WILL HAVE AS MAIN FUNCTION THE UNLOADING OF FINISHED ROLLS THAT THEN WILL BE LOCATED ON FLOOR LEVEL. THIS SYSTEM WILL EJECT THE ROLL AND THEN IT WILL BE RECEIVED AT THE PIVOTING TABLE FOR AN EFFICIENT UNLOADING.
THE UNLOADING TABLE WILL ALSO WORK AS A PROTECTION FOR THE OPERATOR.
THIS EQUIPMENT WILL HAVE SECURITY CURTAINS AT FRONT TO KEEP OPERATOR FROM ENTERING THE REWINDING AREA. THERE WILL BE AN EMERGENCY STOP BUTTON OR WIRE WHERE OPERATOR WORKS AND WILL ALSO HAVE PHYSICAL PROTECTION WITH SECURITY SWITCHES AT CUTTING AREA.
CONTROL:
HMI CENTRAL CONTROL SYSTEM WITH TOUCH SCREEN TO PROGRAM THE OPERATION CYCLE AND ALL THE MATERIAL CHARACTERISTICS. OPERATOR WILL HAVE ACCESS TO ALL OPERATION PARAMETERS IN ORDER TO BE ABLE TO MAKE CHANGES ON THE EQUIPMENT OPERATION CONDITIONS, AND THEREFORE OBTAIN MATERIAL ROLLS WITH SPECIFIC DENSITIES.
TRANSMISSION: VECTORIAL MOTO REDUCER WITH 1000:1 TORQUE.
DIGITAL METER COUNTER WITH DISPLAY AND AUTOMATIC STOP AT DEFINED DISTANCE.
DOCUMENTS INCLUDED:
THE MACHINE WILL BE DELIVERED WITH THE FOLLOWING DOCUMENT:
OPERATION MANUAL
MAINTENANCE MANUAL
SAFETY MANUAL
ELECTRIC DIAGRAMS
CONTROL SYSTEM MANUAL
PLC BACKUP
REQUIREMENTS:
ELECTRIC 15 KW, 440 VAC, TRI PHASE.
PNEUMATIC 6 BAR - 60 LTS. / MIN.
DUCTS AND WIRING:
DUCTS AND WIRES RUNNING FROM UTILITIES SOURCES TO THE CONTROL PANEL AND FROM THE CONTROL PANEL TO THE MACHINE WILL BE AT CUSTOMER COSTS AND MUST BE DONE ACCORDING TO THE INSTRUCTIONS SHOWN IN OUR DIAGRAMS
SIEMENS PLC
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V-1029 GERBER GT5250 MULTIFOLD LYING CUTTING UNIT 2004 WIDTH 1700-3300mm (130 inches)REFERENCE NUMBER: V-1029 GERBER GT5250 MULTIFOLD LYING AND CUTTING UNIT YEAR 2004 WIDTH 1700-3300mm (130 inches) MULTIFOLD LYING-AND CUTTING UNIT MAKE GERBER, TYPE GT5250, YEAR 2004 CUTTING WIDTHS 1700mm, 2000mm, 2400mm AND 3300mm CUTTING HEIGHT 5.2 CM, CUTTING LENGTHS 170, AND 254 CM (MAXIMUM) CUTTING SPEED 30.5 M/MIN HEAD SPEEDING UP 2.4 M\S, WITH C-200 CONTROL UNIT AND SOFTWARE THE CUTTER WORKED LESS SEE PHOTOGRAPHS, CONDITION VERY GOOD REFERENCE NUMBER: V-1029 GERBER GT5250 MULTIFOLD LYING AND CUTTING UNIT YEAR 2004 WIDTH 1700-3300mm (130 inches) MULTIFOLD LYING-AND CUTTING UNIT MAKE GERBER, TYPE GT5250, YEAR 2004 CUTTING WIDTHS 1700mm, 2000mm, 2400mm AND 3300mm CUTTING HEIGHT 5.2 CM, CUTTING LENGTHS 170, AND 254 CM (MAXIMUM) CUTTING SPEED 30.5 M/MIN HEAD SPEEDING UP 2.4 M\S, WITH C-200 CONTROL UNIT AND SOFTWARE THE CUTTER WORKED LESS SEE PHOTOGRAPHS, CONDITION VERY GOOD TABLE LENGTH 8500mm (28 FEET) MACHINE IS ON THE MILL FLOOR CAN SEE IT RUNNING QUANTITY AVAILABLE: 1 Learn More