Search results for: 'Edge t'

REFERENCE NUMBER: L-3827

SEWING HEAD LIFTING RANGE: 0 TO 200mm
WORK TABLE SIZE: 1600mm X 2000mm
WORKING ANGLE OF THE SEWING HEAD (DEGREES): 35 TO 55
SEWING HEAD MOTOR ROTARY SPEED: MAX. 3065 RPM
MAX. MATTRESS THICKNESS: 50 TO 500mm
CARRIAGE SPEED: MAX. 13.6 METERS PER MINUTE
TOTAL POWER: 1.65 KW
MACHINE WEIGHT: APPROX. 900 KGS 

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INVENTORY NUMBER: H-1138 AUTOMATIC TAPE EDGE WITH CONVEYOR MOVEMENT AND FLIP OVER BRAND : ATLANTA ATTACHMENT MODEL 11314 ANF 300UX5 SINGER SEW HEAD VOLTAGE 240 MAX HEIGHT OF MATTRESS 18 TO 20” (20” NOT CONFIRMED) BRAND: ATLANTA ATTACHMENT Learn More

JAMES CASH TAPE EDGE Learn More

JAMES CASH KING SIZE TAPE EDGE STAINLESS STEEL TABLE (dimensions 78”x80”)(1981 x 2032mm) UNDER CURRENT (ELECTRICITY FED FROM UNDERNEATH) To be fully rebuilt Can put up to 22 inch high mattress Learn More

ABLE TO DO ROLLING TESTS ON MATTRESSES

DURABILITY TEST FOR THE BED SURFACE:
1. USES INDEPENDENT CONTROL SYSTEM. PLC CONTROL SEPARATELY. COOPERATE WITH COLOR TOUCH SCREEN. IT IS
CONVENIENT AND VISUAL TO OPERATE. THE TESTING PROCESS AND THE RUNNING STATUS BE CLEAR TO US, TEST TIMES CAN
BE SET FREELY.
2. SPECIAL LIFT DEVICE IS CONVENIENT TO LIFT UP THE HEAVY ROLLER AND EASY TO MOVE IT TO THE TEST AREA OF THE
MATTRESS. THEN PUT DOWN THE ROLLER AND MAKE ITS OWN WEIGHT FULLY LOAD TO THE SURFACE OF THE MATTRESS.
3.ROLLER CAN MOVE UP AND DOWN IN THE TESTING PROCESS, TO ADAPT TO CONCAVE AND CONVEX SURFACE OF THE
MATTRESS.
4. WHEN DOING DURABILITY TEST OF EDGE, ROLLER CAN BE MOVED TO THE “PARKING” AREA BEHIND THE INSTRUMENT.
5. DURABILITY TEST FOR THE EDGE IS DRIVEN BY SERVO MOTOR; IT IS QUIET, STEADY AND RELIABLE TO OPERATE.
6. INCORPORATES ADVANCED PHOTOELECTRIC SENSE TECHNOLOGY. THE BEGINNING POSITION OF THE CENTER LINE OF THE
CUSHION SURFACE RETURN TO THE HOME POSITION AUTOMATICALLY.
DURABILITY TEST FOR BED EDGE :
ADOPT INDEPENDENT CONTROL SYSTEM, USING DEDICATED HIGH-PRECISION AND HIGH INTELLIGENT ARAM CONTROLLER
AND SPECIAL TEST SOFTWARE. IT CAN RUN UNDER WINDOWS SYSTEM ON PC, IT IS OPERATED ALL BY SOFTWARE, THE
INTERFACE OF SOFTWARE IS EASY TO OPERATE.
SPECIAL TEST SOFTWARE ON PC, WINDOWS OPERATING PAGE, A HIGH DEGREE OF COMPATIBILITY.
TEST PROGRAM HAS ALREADY BEEN SET ON THE SOFTWARE ON PC ACCORDING TO THE TEST REQUIREMENT. A KEY TO TEST.
IT IS CONVENIENT FOR OPERATOR TO LEARN AND SAVE THE TRAINING TIME.
THE CURVE WINDOW OF TEST SOFTWARE DISPLAY THE VALUES OF FORCE AND SHIFT IN REAL TIME, COORDINATE MODEL.
LOADING CUSHION ON THE EDGE AND LOADING CUSHION WHICH IS USED FOR MEASURING USE GENERIC CONNECTION
HEAD THAT CAN BE IN INTERCHANGED. SHARING A SET OF DRIVING DEVICE, SAVE SPACE AND COST.
ADJUSTABLE RACK. THE PRESSURE PLATE CAN BE ADJUSTED THE POSITION ALONG THE DIRECTION OF X AND Y. IT CAN
MEASURE EACH POINT OF THE MATTRESS. IT IS DIFFERENT FROM THE TRADITION WAY TO SEPARATE. THE TEST CAN BE
FINISHED WITHOUT MOVING THE SAMPLE.
SAVE A LOT OF TESTING TIME, GREATLY REDUCES THE WORKING INTENSITY, OPERATORS CAN ACHIEVE SINGLE OPERATION,
SAVE THE COMPANY COST.
FORCE SENSOR AVOIDS DAMAGE TO THE CORE COMPONENTS BECAUSE IT CAN MAKE PROTECTION WHEN IT IS OVERLOAD.

ROLLING TEST SPEED: 16±2CYCLES PER MINUTE (OR SPECIFIED BY CUSTOMER)
CYLINDER ROLLER: 1400N, THE MIDDLE DIAMETER: 300mm, BOTH ENDS DIAMETER: 250mm, LENGTH: 1000
HEXAGON STYLE WOODEN ROLLER: SIZE AS STANDARD REQUIREMENT
COUNTER: 0~999999 CAN BE SET.
THE CONTROL WAY OF ROLLING: TOUCH SCREEN + PLC CONTROL
LOADING CUSHION ON THE EDGE: BUTTOCKS SHAPE, 380mm X 495mm
LOADING PARTS ON THE EDGE: THE MIDPOINT ON THE LONG EDGE OF THE MATTRESS.200 mm FROM EDGE.
LOADING FORCE ON THE EDGE: 1000N
LOADING TIME ON THE EDGE: 3S
POSITION OF MEASUREMENT: MATTRESS CENTER, LEFT AND RIGHT ARE BOTH 250mm, THE MIDPOINT ON THE LONG EDGE
OF THE MATTRESS 200 mm INWARD.
LOADING PLATE OF MEASUREMENT: DIAMETER 355mm, RADIUS OF CURVATURE OF THE END R800mm
CAPACITY OF FORCE SENSOR: 2KN
LOADING SPEED OF MEASUREMENT: 90±5mm/MIN
STROKE: 500mm
DRIVE MOTOR: SERVO MOTOR

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See all pictures: https://ibb.co/album/gpK9bF

#1 GRIBETZ MPLUS PATTERN LINK 90 TACK AND JUMP 3 BAR WITH PANEL CUTTER 4 POS CREEL

#2 GRIBETZ GI4300 TACK AND JUMP 90" 3 BAR WITH PANEL CUTTER 3 POS CREEL

# 3 EMCO 2 BAR 1X3 WITH PANEL CUTTER, YEAR 2001 (FOR PARTS)

#4 EMCO COMPUSTITCH 3 BAR
WITH JAMES CASH K-10 PANEL CUTTER

#5 GRIBETZ GI2300 90" SET UP FOR BORDERS 4 POS CREEL

#6 EMCO 9000 COMPUSTITCH 1X3X6 BUT RUNNING 1X6
WITH BORDER CUTTER JAMES CASH K-10 1997

#7 EMCO 9000 COMPUSTITCH 3 BAR 1 POSITION CREEL
WITH BORDER CUTTER JAMES CASH K-10

#8 GRIBETZ 3 BAR 92"
WITH JAMES CASH K-12

#9 TAPE EDGE WITH SINGER 300UX6 STEEL TABLE 55 X 81

#10 ATLANTA ATTACHEMENT TAPE EDGE WITH SINGER 300UX5 WITH STAINLESS STEEL TABLE 60 X 80

#11 ATLANTA ATTACHEMENT TAPE EDGE WITH SINGER 300UX5 WITH STAINLESS STEEL TABLE 60 X 80

#12 ATLANTA ATTACHEMENT TAPE EDGE WITH PFAFF 5625 WITH STAINLESS STEEL TABLE 60 X 80

#13 ATLANTA ATTACHEMENT TAPE EDGE WITH SINGER 300UX6 WITH STAINLESS STEEL TABLE 60 X 80

#14 PORTER TAPE EDGE PFAFF DISSASSEMBLED HEAD TABLE SIZE 60 X 82

#15 ATLANTA ATTACHMENT TAPE EDGE WITH PFAFF 5625 STAINLESS STEEL TABLE 59 X 79

#16 ATLANTA ATTACHEMENT TAPE EDGE WITH SINGERS 300UX5 STAINLESS STEEL TABLE 60 X 80 16"H

#17 BUILD UP TABLES MOSTLY 60 X 80 OF WHICH 15 ARE GLOBAL SYSTEMS AND 2 ARE HOME MADE

#19 ? SMALL BALER CONSOLIDATED MODEL STDS-2 36' WIDE X 18" FRONT TO BACK X 50"H

#20 SCREW UNBALER ATLANTA ATTACHMENT FOR 18 INNERSPRING CAPACITY

#21 PIQUA BALER 58 X 31 X 54" TALL 220 VOLT

#22 SCREW UNBALER WBSCO

#23 CART FOR INNERSPRING BALE

#24 GRIBETZ PANEL CUTTER ( I HAVE ALL THE INFO ALREADY)

#25 LAMINATOR GRIBETZ STRATA WITH HOT ROLL AND FELT BLANDET FOR LAMINATING WITH WEB SUBSTRATE (ROTARY HEAT PRESS) MODEL GLM011 220 VOLT , 2 POS CREEL

#26 HORIZONTAL FOAM CUTTER ESCO MODEL HTX 51-88 PU+
88" WIDE , X 118" LONG , KNIFE GRINDERS , SUCTION TABLE
TOUCH SCREEN PANEL , ELECTRICAL CONTROL PANEL
AUTOMATIC LUBRICATION BINKS MODEL 80-600 SG2 PLUS

#27 VERTICAL FOAM CUTTER MODEL EL-4
112" WIDE
OUTSIDE TABLE 73"
INSIDE TABLE 74"
FENCE 8" PLUS 16 " EXTENSION
68" THROAT
112" OVERALL HEIGHT
194" TOTAL RAIL WIDTH

#28 PORTER SERGER FLANGER MODEL 4000 WITH AIR FLOTATION TABLE
220 VOLT

#29 ATLANTA ATTACHMENT JUKI SERGER FLANGER MODEL MO6916G BELT DRIVE WITH AIR FLOTATION TABLE

#30 ATLANTA ATTACHEMENT JUKI SERGER FLANGER MODEL MO6916G BELT DRIVE WITH AIR FLOTATION TABLE

#31 SINGER LONG ARM REPAIR 25"

#32 ATLANTA ATTACHEMENT RUFFLER
MODEL 13XXMF

#33 ATLANTA ATTATCHMENT 9 NEEDLE SEWING MACHINE (MULTINEEDLE) MODEL 4000D

#34 SINGLE NEEDLE SIT DOWN MACHINES OF WHICH 3 ARE PORTER

#35 AVANCE EMBROIDERY MACHINE

#36 GALKIN "X" SEWING MACHINE FOR HANDLES
GAP5OBT-3 , JUKI MODEL LK1900CV

#37 ATLANTA ATTACHMENT DOUBLE BORDER SERGER 25" OPENING , PEGASUS HEAD
MODEL E521-130 AND EX5203-M03

#38 ATLANTA ATTACHMENT BINDER FOR HANDLE MAKING

#39 ANDERSON MULTISLITTER 10 BLADES 92" WIDE

#40 ANDERSON STAND ALONE PANEL CUTTER 103"WIDE WITH 2 EDGE SLITTERS AND ONE CROSS CUTTER
WITH 1049 HOURS ON THE CLOCK

#41 CONVEYOR FOR SEW DEPARTMENTE 34" WIDE OVER 100 FEET LONG

#42 TOYOTA FORKLIFTS 6270 LBS CAPACITY MODEL 71CCUT5 (TWO)
ONE NISSAN FORKLIFT
ONE CATERPILLAR FORKLIFT

#43 ONE GLUE STATION 4 GUNS , SABA GUNS , NOT THERE (BELONG TO SABA)

#44 240 FEET LONG CONVEYOR FEEDING MATTRESS WRAPPING DEPARTMENT

#45 TWO MERELLO WRAPPERS 20 INCH MAX HEIGHT X 88 " WIDE, YEAR 2016

#46 TECNOMAC (ITALY) MATTRESS ROLL AND PACK MACHINE MODEL TK381 YEAR 2015
400 VOLT X 50HZ X 30 KW
8 BAR AIR PRESSURE

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TT-4322 EDGE SWEETS FOAM SAWS, HORIZONTAL AND VERTICAL BOTH CAN BE SEEN IN OPERATION EDGE-SWEETS MODEL 50-88 HORIZONTAL EDGE SWEETS MODEL EL-4 VERTICAL BOTH MACHINES WILL FIT ON A 50’ FLAT BED TRAILER Learn More

YY-2154 AUTOMATIC MATTRESS PROTECTOR SEWING MACHINE TECHNICAL DATA: 1. INCORPORATED PEGASUS OVERLOCK SEWING MACHINE, WITH HIGH SPEED AND STABLE PERFORMANCE. 2. DUAL MACHINE HEAD SYNCHRONOUS OPERATION, FREELY SWITCHABLE, INDEPENDENT OPERATION, OR RUN SYNCHRO - NOUSLY. 3. ELASTIC TENSION CONTROL STRUCTURE, AUTOMATIC GUIDE STRUCTURE, TO ENSURE ELASTIC SEWING AUTOMATION IS COMPLETED. 4. AUTOMATIC CORRECTION OF ALIGNMENT TO ENSURE THE SEWING PROCESS OF RUBBER BAND PERFECTLY & CONTINUOUS STITCHING. 5. PEDAL CONTROL SEWING SPEED, CUT AND STITCH TOGETHER, EXCESS EDGE MATERIAL CUT AND COLLECTED VIA ABSORPTION BIN. 6. SKIRT WIDTH SUPPORTS: 200 TO 500mm. 7. THREAD BREAKAGE DETECTION AND ALERT WITH ALARM. 8. THE MACHINE OCCUPIES SMALL SPACE, LOW POWER, AND SAVE ENERGY. 9. LARGE THREAD SPOOL HOLDER RACK IS OPTIONAL TO REDUCE FREQUENCY OF THREAT CHANGES. 10. CONSTANT TENSION CONTROL ENSURES THE STITCHING QUALITY OF ELASTIC SKIRT. APPLICATION: FOR MATTRESS PROTECTOR PRODUCTION, AUTOMATIC RUBBER BANDS SEWING, AUTO EDGE-ALIGNMENT, AUTO-FEEDING, DETECT MATERIAL, ETC. QUANTITY: 1 Learn More

REFERENCE NUMBER: T-6756 GRAUTE AND SCHOTT & MEISSNER AIRLAY PRODUCTION LINE – NEW, WORKING WIDTH 3200mm BRAND: GRAUTE (GERMANY) AND SCHOTT & MEISSNER YEAR: 2012, HAS NEVER BEEN INSTALLED WORKING WIDTH: 3200mm (AFTER EDGE TRIM) CAPACITY: 1400 KG/H (BEFORE EDGE TRIM) RANGE OF WEIGHTS: 80 TO 3500 G/M2 THICKNESS: MAX. 250mm WEB DENSITY: 5 TO 80 KG/M3 WEIQHT [G/M2] PRODUCTION [KG/H] SPEED [M/MIN] 80 298 18.0 100 370 18.0 500 1375 13.3 2000 1375 6.7 3500 1375 1.9 CONSISTING OF: • BALE OPENING BRAND: GRAUTE 3X BALE OPENER (BO 150) 1X FINE OPENER (FO 125) 2X TRANSPORT FAN (TFF 30) 2X FILLING CAGE (FC 150) 3X WEIGHTING PLATE SYSTEM (WPS 150) 2X CONTINUOUS MIXING OPENER • BLENDING AND FEEDING BRAND: GRAUTE 1X LARGE VOLUME BLENDER (LVB 150) 2X TRANSPORT FAN (TFF 30) 1X METAL DETECTOR (DMX) 1X BUFFER EQUIPMENT (PO 175) • AIRLAY-CARDING BRAND: GRAUTE 1X CARD FEEDING UNIT (CFV 344) 1X WEIGHTING PLATE SYSTEM (WPS 344) 1X AIR-WEB FORMER (AWF 344) 1X HIGH LOFT OUTLET 2X TRANSPORT FAN (TFF 30) 1X DUST FAN (DF 25) 1X FILTER STATION 1X CONTINUOUS MISSING OPENER (CMO 80) 1X CONVEYOR BELT (CB 80) • TOPCON DOUBLE BELT OVEN BRAND: SCHOTT & MEISSNER 2X 3M TOPCON HEATING SECTIONS 2X DIRECT HEATING BY GAS BLOWER BURNER 300KW 2X CIRCULATING AIR BLOWER 25000M3/H; 15KW 1X EXHAUST AIR FAN 6000M3/H; 3KW 2X TOPCON COOLING SECTIONS 1X EXHAUST AIR BLOWER 28000M3/H; 15KW 1X FRESH AIR BLOWER 28000M3/H; 15KW TOPCON CONVEYING SYSTEM WITH BELT GUIDING AND TENSIONING SYSTEM MAGNETIC SYSTEM FOR KEEPING THE TOP BELT SUSPENDED • CUTTING MACHINE BRAND: SCHOTT & MEISSNER 1X INLET BELT CONVEYOR, LENGTH APPROX. 1000mm 7X LONGITUDINAL CUTTING HEAD, CIRCULATING KNIFE Ø 810mm 1X SHARPENING DEVICE FOR LONGITUDINAL CUTTING 1X FLYING CROSS CUTTING HEAD, CIRCULATING KNIFE Ø 810mm TRANSPORT BELT FOR CROSS CUTTING UNIT SAFETY FENCES ON THE CUTTING MACHINE • WINDER BRAND: SCHOTT & MEISSNER OUTLET TRANSPORT BELT, LENGTH APPROX. 3000mm 1X ASCENDING BATCH WINDER, MAX. Ø 1500mm • ADDITIONAL MULTI-MOTOR AC DRIVES CONTROL PANEL AND COMMAND PANEL MACHINE IS AVAILABLE FOR IMMEDIATE SALE COMPLETE PRODUCTION LINE IS ORIGINAL PACKED AND HAS NEVER BEEN INSTALLED SPECIFICATION OF NONWOVEN LINE SCHOTT & MEISSNER NONWOVEN LINE FOR CONTINUOUSE THERMOBONDING OF PES / BICO WEBS USEFUL WORKING WIDTH: 3400mm, SIMILAR TO DRAWING NO. 60.71X.086 CONSISTING OF: PARAGRAPH §1 1. BALE OPENING EXECUTED AS FOLLOWS • 1X BALE OPENER (BO 150) • 1X FINE OPENER (FO 125) • 1X TRANSPORT FAN (TFF 30) • 2X FILLING CAGE (FC 150) • 2X BALE OPENER (BO 150) • 3X WEIGHING PLATE SYSTEM WPS 150 • 2X CONTINUES MIXING OPENER (CMO 150) • 1X TRANSPORT FAN (TFF 30) 2. BLENDING AND FEEDING EXECUTED AS FOLLOWS • 1X LARGE VOLUME BLENDER (LVB 150) • 1X TRANSPORT FAN (TFF 30) • 1X METAL DETECTOR DMX • 1X BUFFER EQUIPMENT (PO 175) • 1XTRANSPORT FAN (TFF 30) 3. AIRLAY-CARDING EXECUTED AS FOLLOWS • 1X CARD FEEDING UNIT CFV 344 • 1X WEIGHING PLATE SYSTEM WPS 344 • 1X AIR-WEB FORMER AWF 344 • 1X HIGH LOFT OUTLET • 1X TRANSPORT FAN (TFF 35) • 1X DUST FAN (DF 25) • 1X FILTER STATION • 1X CONTINUES MIXING OPENER (CMO 80) • 1X CONVEYOR BELT (CB 80) • 1X TRANSPORT FAN (TFF 30) 4. TOPCON®LP DOUBLE BELT OVEN - AIR-THROUGH EXECUTED AS FOLLOWS • 2X 3M TOPCON®LP HEATING SECTIONS • 2X DIRECT HEATING BY GAS BLOWER BURNER 300 KW • 2X CIRCULATING AIR BLOWER, 25,000 M3/H. 15 KW • 1X EXHAUST AIR FAN 6,000 M3/H; 3 KW • 2X 2M TOPCON®LP INTEGRATED COOLING SECTIONS • 1X EXHAUST AIR BLOWER 28,000 M3/H; 15KW • 1X FRESH AIR BLOWER 28,000 M3/H; 15KW • TOPCON®LP CONVEYING SYSTEM INCLUDING BELT GUIDING SYSTEM AND BELT TENSIONING SYSTEM • MAGENTIC SYSTEM FOR KEEPING THE TOP BELT SUSPENDED 5. SCHOTT & MEISSNER CUTTING MACHINE EXECUTED AS FOLLOWS • 1X INLET BELT CONVEYOR, LENGTH APPROX 1000mm • 7X LONGITUDINAL CUTTING HEAD, CIRCULATING KNIFE, Ø 810mm • 1X SHARPENING DEVICE FOR LONGITUDINAL CUTTING KNIFES • 1X FLYING CROSS CUTTING HEAD, CIRCULATING KNIFE, Ø 810mm • TRANSPORT BELT FOR CROSS CUTTING UNIT • SAFETY FENCE FOR CUTTING MACHINE 6. SCHOTT & MEISSNER ASCENDING BATCH WINDER INCL. TRANSPORT BELT EXECUTED AS FOLLOWS • OUTLET TRANSPORT BELT; LENTH APPROX. 3000mm • 1X ASCENDING BATCH WINDER, MAX. 0 1500mm 7. MULTI-MOTOR AC DRLVE(S) 8. CONTROL PANEL AND COMMAND PANEL 9. SUPERVISION OF FINAL ASSEMBLY AND START-UP ENVIRONMENTAL DETAILS SITE ALTITUDE ≤ 1000 MUNN TEMPERATURE 10 °C... ≤35 °C RELATIVE AIR HUMIDITY 65% ± 5% ABSOLUTE WATER CONTENT 9-12 G/KG DRY AIR DESIGN DATA MATERIAL IN USE CARDED AND AIRTAID NONWOVEN FIBRES PES + BICO MIXTURE OF FIBRES MUST BE CONFIRMED BY THE CUSTOMER FIBRE FINESS 3.3...6.7 DTEX FIBRE LENGTH 38 TO 60mm METTING POINT BICO FIBRE 110°C .... 140°C (DEPENDING ON FIBRES IN USE) PRODUCTION TEMPERATURE MAX. 190°C (DEPENDING ON MELTING FIBRE) END PRODUCT WADDINGS / INSULATION RANGE OF WEIGHTS 80...3500 G/M2 FINAL PRODUCT THICKNESS MAX. 250mm WEB DENSITY MAX. 80 KG/M3 (DEPENDING ON FIBRE) FIBRE THROUGHPUT MAX. 1400 KG/H (DEPENDING ON WEB WEIGHT AND FIBRE IN USE) WORKING WIDTH / VENTILATED WIDTH MAX. 3400mm FINISH PRODUCT WIDTH MAX. 3200mm PRODUCTION SPEED MAX 18 M/MIN (DEPENDING ON PRODUCT REQUIREMENTS, FIBERS IN USE. BASIC WEIGHTS) MECHANICAL SPEED 1....20 M/MIN (RATIO 1:20) REFERENCE PRODUCT MUST BE CONFIRMED BY THE CUSTOMER ENERGY CONSUMPTION 1 KG/FIBRE = APPROX. 0.3 KW (10 KW = 1 M’/NATURAL GAS) TECHNICAL SPECIFICATION 1. BALE OPENING 1X BALE OPENER TYPE: BO 150 FIBRE IN USE: BICO WORKING WIDTH 1500mm WITH FREQUENCY REGULATED DRIVES AND 2 M FEED TABLE POWER INSTALLED: EACH APPROX. 5 KW 1X FINE OPENER TYPE: FO 125 FIBRE: BICO WORKING WIDTH: 1250mm MODE OF DRIVES: AC, ACF POWER INSTALLED: APPROX. 9 KW 1X TRANSPORT FAN TYPE: TFF 30 AIR CAPACITY: MAX. 5500 M3/H MODE OF DRIVES: ACF POWER INSTALLED: EACH 4 KW 2X FILLING CAGE TYPE: FC 150 WORKING WIDTH: 1500mm WITH BLOW-IN-HOOD AND TWO TAKE-OFF-ROLLS MODE OF DRIVES: ACF POWER INSTALLED: APPROX. 1.0 KW 2X BALE OPENER TYPE: BO 150 FIBRE IN USE: PES WORKING WIDTH 1500mm WITH FREQUENCY REGULATED DRIVES, 2 M FEED TABLE AND FIBER OUTLET THROUGH TWO TAKE-OFF-ROLLS. POWER INSTALLED EACH APPROX. 5.6 KW 3X WEIGHING PLATE SYSTEM TYPE: WPS 150 WORKING WIDTH 1500mm FOR AUTOMATIC SETTING AND REGULATION OF FIBER BLENDING, TO BE INSTALLED BETWEEN BALE OPENER AND CONTINUES MIXING OPENER 2X CONTINUES MIXING OPENER TYPE: CMO 150 WORKING WIDTH 1500mm WITH DOUBLE-SIDED FEEDING THROUGH A PAIR OF FEED ROLLS AND A TRAY PLATE FEEDING POWER INSTALLED: APPROX. 13 KW 1X TRANSPORT FAN TYPE: TFF 30 AIR CAPACITY: MAX 6,000 M3/H MODE OF DRIVES: ACF POWER INSTALLED: EACH 7.5 KW 2. BLENDING AND FEEDING 1X LARGE VOLUME BLENDER TYPE: LVB 150 WORKING WIDTH: 1500mm FILLING LENGTH: 4000mm FILLING HEIGHT: APPROX 2000mm TOTAL HEIGHT: APPROX. 5200mm FILLING CAPACITY: APPROX 12 M3 FEED BY 1 CYCLON CYC 1X TRANSPORT FAN TYPE: TFF 30 AIR CAPACITY: MAX. 5500 M3/H MODE OF DRIVES: ACF POWER INSTALLED EACH 4 KW 1X METAL DETECTOR TYPE: DMX WITH REMOVING DEVICE (BAC) FOR FERROUS PARTS DETECTOR WITH ELECTRONIC APPARATUS SPECIAL PVC PIPE WITH CONNECTIONS ELECTRIC-PNEUMATIC VALVE BOX COLLECTING SILO 1X BUFFER EQUIPMENT TYPE: PO 175 WORKING WIDTH: 1750mm WITH BLOW-IN-HOOD, FILLING CAGE, PRE OPENER AND SUCTION CHANNEL MODE OF DRIVES: AC, ACF POWER INSTALLED: APPROX. 3 KW 1X TRANSPORT FAN TYPE: TFF 30 AIR CAPACITY: MAX. 6,00 M3/H MODE OF DRIVES: ACF POWER INSTALLED: EACH 4 KW 3. AIRLAY-CARDING TX CARD FEEDING UNIT TYPE: CFV 344 WORKING WIDTH 3440mm WITH BLOW-IN-HOOD, FILLING CAGE, FIBER COMPACTION BY VIBRATION WALL AND MATERIAL OUTLET ON GLIDING PLATE MODE OF DRIVES: AC. ACF POWER INSTALLED: APPROX 7 KW 1X WEIGHING PLATE SYSTEM TYPE: WPS 344 WORKING WIDTH 3440mm FOR AUTOMATIC SETTING AND REGULATION OF WEB WEIGHT DURING PRODUCTION, TO BE INSTALLED BETWEEN CARD-FEEDER AND AIR-WEB-FORMER AIR-WEB FORMER TYPE: AWF 344 WORKING WIDTH 3440mm WITH MOVABLE PRE-CARD AND WITH AN AIR-LAY TAKE OFF DEVICE FOR RANDOMISED WEB. KIND OF INLET OVERHEAD INLET WITH FEED ROLL 2 TRANSFER ROLLS Ø 413mm AND Ø 550mm 2 WORKER ROLLS Ø 260mm 1 STRIPPER ROLL Ø 180mm COVERED TURBO ROLL Ø 600mm ADJUSTABLE AIR-LAY FORMING CHANNEL METALLIC WIRE FOR ALL ROLLS BLOWING FAN FOR FIBRE DOFFING WITH A MESH BELT CONVEYOR INCLUDED A AUTOMATIC GUIDING SYSTEM AND SUCTION DEVICE FOR REMOVING FIBER ACCUMULATIONS FROM THE MESH CONVEYOR THE MESH CONVEYOR, WITH ADJUSTABLE CHANNEL, MOUNTED ON MOVABLE FRAME AND WITH A SUCTION FAN APPROX. 42,000 M3/H OF EXHAUST AIR TO ERECT NEAR TO THE AIR-WEB-FORMER AND TO BE LED TO THE CUSTOMERS FILTER INSTALLATION CARD PREPARED FOR CONNECTION TO CUSTOMERS FILLER UNIT FOR DUST ASPIRATION ETC. INCL ALL NECESSARY ACF DRIVES AND GEARBOXES, POWER INSTALLED: ABOUT 150 KW 1X HIGH LOFT OUTLET ADJUSTABLE SUCTION ROLL SYSTEM INDUCTED THE FLEXIBLE TUBE FROM SUCTION ROLL TO THE FAN 1 X T RANSPORT FAN TYPE: TFF 35 AIR CAPACITY: MAX. 7,000 M3/H MODE OF DRIVES: ACF POWER INSTALLED: EACH 4 KW 2X DUST FAN TYPE: DF 25 AIR CAPACITY: MAX. 3,600 M3/H MODE OF DRIVES: ACF / POWER INSTALLED: EACH 4 KW 1X FILTER STATION FOR THE SUCTION FANS OF THE AWF 344 AIR CAPACITY: APPROX. 40,000 M3/H 1X CONTINUES MIXING OPENER TYPE: CMO 80 WORKING WIDTH 800mm WITH FEED TABLE AND SPRING LOADED PAIR OF FEED ROLLS POWER INSTALLED: APPROX 6 KW CONVEYOR BELT TYPE: CB 80 WORKING WIDTH 800mm FOR 2 EDGE STRIPS, LENGTH APPROX 5.0 M TRANSPORT FAN TYPE: TFF 30 AIR CAPACITY, MAX. 6,000 M3/H MODE OF DRIVES: ACF POWER INSTALLED EACH 4 KW ELECTRICAL CABINET WITH COMPLETE INSTALLATION SUCH AS INVERTER FOR VARIABLE SPEED MOTORS, CONTROL BASED ON SIEMENS S7 PLC, CONTROL ELEMENTS, PROGRAMMING AND WIRING DIAGRAM, WITH PLC CONTROL TOUCH PANEL 2X OP17 FOR THE AFOREMENTIONED MACHINERY 4. TOPCON®/LP DOUBLE BELT OVEN - AIR-THROUGH TOPCON®LP - HEATING SECTION TYPE 1-PASS AIR-THROUGH OVEN HOUSING INSULATING PANEL DESIGN, FILLED WITH MINERAL WOOL, THICKNESS 120mm: INSIDE SHEETS AND PLENUMS MADE OF HOT-GALVANISED STEEL HEATED LENGTH 2 SECTIONS OF 3M HEATED LENGTH, EACH = 6M LENGTH IN TOTAL VENTILATION AIR-THROUGH TREATMENT WITH VERTICALLY AIR-FLOW DIRECTION: DIFFUSOR SYSTEM FOR CAREFULLY FIBRE TREATMENT BY LOWER FLOW VELOCITY (LOW PRESSURE) AND HIGHER AIR VOLUME: REVERSING THE AIR-FLOW DIRECTION METER BY METER VENTILATED WIDTH MAX. 3400mm CIRCULATING AIR BLOWER 2X MAX 25,000 M3/H, 15 KW. ΔP 1,600 PA INFINITELY ADJUSTABLE BY FREQUENCY CONVERTER EXHAUST AIR BLOWER 1X MAX. 6,000 M3/H. 3 KW, ΔP 900 PA INFINITELY ADJUSTABLE BY FREQUENCY CONVERTER HEATING SYSTEM DIRECT HEATING BY GAS BLOWER BURNER (INCL. GOST CERTIFICATE) (1 HEATING SYSTEM EACH SECTION) HEATING MEDIUM NATURAL GAS INSTALLED HEATING CAPACITY 300 KW PER SECTION, IN TOTAL 2 X 300 KW = 600 KW EACH HEATING SECTION INFINITELY ADJUSTABLE IN THE RANGE OF 10...300 KW (1:30 RATIO) MAX. CIRCULATING AIR TEMPERATURE 190°C (DEPENDING ON BELTS) TEMPERATURE CONTROL BY ELECTRONIC PID-CONTROLLER TEMPERATURE ACCURACY ±1.5% (180°C AND 80% BLOWER CAPACITY) TOPCON®LP INTEGRATED AIR-THROUGH COOLING ZONE KIND OF TREATMENT AIR THROUGH TREATMENT BY FRESH AIR COOLED LENGTH 2 SECTIONS OF 2 M COOLED LENGTH = 4 M LENGTH IN TOTAL AIR FLOW SENSE FROM THE BOTTOM TO THE TOP COOLING MEDIUM FRESH AIR EXHAUST AIR BLOWER 1X MAX. 28,000 M3/H, 15 KW. ΔP 1,200 PA INFINITELY ADJUSTABLE BY FREQUENCY CONVERTER FRESH AIR BLOWER 1 X MAX 28,000 M3/H. 15 KW. ΔP 1,200 PA INFINITELY ADJUSTABLE BY FREQUENCY CONVERTER TOPCON®LP CONVEYING SYSTEM TYPE TOPCON CONVEYING SYSTEM WITH TWO FREE-WHEELING CONVEYOR BELTS INCL. AUTOMATIC BELT TRACKING MECHANISM: THE UPPER CONVEYOR BELT IS VERTICALLY ADJUSTABLE BY MOTOR DRIVEN WORM GEAR JACKS TOP BELT QUALITY BRONZE / STEEL BOTTOM BELT QUALITY BRONZE / STAINLESS STEEL BELT WIDTH USEFUL WORKING WIDTH + 200mm BELT TENSIONING PNEUMATICALLY WITH AUTOAMTIC PARALLEL TRACKING MECHANISM MAGNETIC SYSTEM FOR TOP BELT INCLUDED FREE PASSAGE HEIGHT 5...300mm, DIGITAL READOUT AT THE COMMAND PANEL 5. SCHOTT & MEISSNER CUTTING MACHINE LONGITUDINAL CUTTER OPERATING PRINCIPLE "SAW CUT MODE" WEB CONVEYANCE BY MEANS OF FEED AND DRAW-OFF BELTS, MOTOR DRIVEN SLITTING MODE MOTOR-DRIVEN CIRCULAR BLADES EACH SLITTING HEAD CAN BE INDEPENDENDLY LOADED BY MEANS OF PNEUMATIC CYLINDER A) FOR SLITTING MODE B) OR LIFTED UP IF OUT OF USE MOTOR DRIVE A.C. MOTOR DRIVE, FREQUENCY CONTROLLED, (1 INDEPENDED DRIVE MOTOR EACH SLITTING HEAD) BLADE DIAMETER 0 810mm BLADE QUALITY CUTTING STEEL NUMBER OF SLITTING STATIONS 7X; (2 X EDGE TRIMS, 5 X CENTER CUT) AUTOMATIC SLITTING HEAD ADJUSTMENT BY A.C. MOTOR DRIVE WITH BRAKE IN COMBINATION WITH A MAGNET LINEAR LENGTH MEASURING SYSTEM (EACH SLITTING STATION CONTAINS ITS OWN A C. MOTOR DRIVE, MAGNET SENSOR AND MAGNET TAPE), 1 CENTRAL MEASUREMENT ACTUATING DEVICE MIN. SLITTING HEAD DISTANCE MIN. 300mm MAX MATERIAL THICKNESS TO BE PROCESSED 300mm BLADE SHARPENING UNIT 1 X SHARPENING UNIT SHARPENING PROCESS TWO GRINDSTONES ARE LATERALLY POSITIONED NEXT TO THE BLADE SHARPENING PROCESS ONLY WITHOUT PRODUCT WHILE LINE STOP PNEUMATICALLY ACTIVATED VIA OPERATOR PANEL MIN DISTANCE BETWEEN THE SLITTING HEADS MIN. 300mm EDGE TRIM REMOVAL INCLUDED SAFETY GUARDS IND. SAFETY DOOR SWITCH ON ACCESS DOOR ABOVE THE MOTOR DRIVEN BLADES INDUDING THE SAFETY GUARDS AND LIMIT SWITCH FOR THE FEED AND DELIVERY SIDE CROSS CUTTER OPERATING PRINCIPLE "FLYING WHEEL" THE CUTTING HEAD IS MOVED ACROSS THE WEB WIDTH BY MEANS OF A LINEAR DRIVE AND THE CUTTING UNIT MOVES FORWARD IN PRODUCTION SPEED FOR RECTANGULAR CUT WITHOUT STOP TYPE DRIVEN ROTARY BLADE MOTOR DRIVE A.C. MOTOR DRIVE, FREQUENCY CONTROLLED, BLADE DIAMETER Ø 810mm SPECIFICATION ADDITIONAL OPERATOR GUARD ONTO BLADE, DETACHABLE FOR SERVICING AND MAINTENANCE WORK BLADE QUALITY CUTTING STEEL NUMBER OF ROTARY BLADES 1X WEB WIDTH / CUTTING WIDTH MAX. 3400mm WEB THICKNESS MAX. 300mm CUTTING FREQUENCY MAX. 6 CUTS/MIN (DEPENDING ON PRODUCT, WEB THICKNESS, BLANKET LENGTH, PRODUCTION SPEED) LENGTH MEASUREMENT BY MEASUREMENT WHEEL, COUNTER, AND ELECTRONIC PULSE GENERATOR TRANSPORT BELT POSITION BETWEEN CROSS CUTTER AND WIND-UP STATION FUNCTION CONTINUOUS WEB CONVEYANCE TOWARDS THE WINDER QUALITY SYNTHETIC WEAVE BELT GUIDING RESTRICTED GUIDANCE BY MEANS OF DOUBLE SIDED WEDGE GUIDE BELT TENSION MECHANICALLY BY SPRING FORCE BELT WIDTH USEFUL WORKING WIDTH + 200mm DISTANCE BETWEEN THE ROLLER AXIS APPROX. 2500mm EXTENDED FROM CROSS CUTTER HEIGHT DOWN TO 900mm 6. ASCENDING BATCH WINDER WINDING MODE WINDING MODE IS PROCESSED BY MEANS OF TWO MOTOR DRIVEN WINDING ROLLS THE MANDREL IS POSITIONED IN BETWEEN THE ROLLER NIP AND IS CAUGHT BY LATERAL BRACKETS TENSILE STRENGTH CONTROL BY MEANS OF A PNEUMATIC BRAKE WHICH IMPACTS / CONTROLS THE VERTICAL UPWARDS MOVEMENT OF THE BRACKETS AND GIVES MORE OR LESS DENSITY TO THE BATCH USEFUL WORKING WIDTH 3400mm ROLLER DIAMETER 300mm ROLLER QUALITY STEEL ROLLER, WRAPPED WITH FRICTION TAPE MAX. BATCH DIAMETER 1500mm MAX. BATCH WEIGHT TO BE ADVISED 7. MULTI - MOTOR A.C. DRIVE(S) TYPE GEARED MOTOR DRIVE(S) SPEED ADJUSTMENT INFINITELY ADJUSTABLE BY FREQUENCY CONVERTER, MANUALLY ADJUSTABLE AT THE COMMAND PANEL OR AUTOMATICALLY BY THE GIVEN REFERENCE VALUE OF THE PRE-MACHINE MECHANICAL LINE SPEED 1 .....20 M/MM (1:20 RATIO) NUMBER OF DRIVING STATIONS WILL BE CONFIRMEND REFERENCE INPUT TO BE GIVEN 0...10 V 8. CONTROL PANEL AND COMMAND PANEL SUPPLY VOLTAGE 400 V: 3 PHASES; 60 CYCLES CONTROL VOLTAGE 24 V DC INSTALLED ELECTRICAL POWER APPROX. 475 KW / 950 A CURRENT FLUCTUATION 5...10 % CONTROL PANEL BRAND “RITTAL”. INCLUDING ALL ELECTRICAL EQUIPMENT EXCEPTING OPERATING AND INDICATING ELEMENTS OF THE LINE CONTROL PANEL SIZE: 4800 X 2000 X 500mm (+200mm SOCKET) NUMBER OF FIELDS: 10 (IN TOTAL) PROTECTION LEVEL: IP 54 CABLE INLET: FROM BOTTOM COOLING UNIT NOT INCLUDED COMMAND PANEL BRAND "RITTAR. INCLUDING ALL OPERATING AND INDICATING ELEMENTS, LINE'S OPERATION BY SIEMENS OPERATOR PANEL MP 277 10” AND OP 177 6” OPERATOR PANEL MP 277 10” / OP 177 6” TO SET ALL DRIVES INTO OPERATION, TO GIVE ALL REFERENCE SETTINGS AND TO INDICATE ALL ACTUAL VALUES TO LOG ALL OPERATION VALUES AND FAULT INDICATIONS (DATE/TIME), PASSWORD AVAILABLE CONTROL BY PLC BRAND “SIEMENS” SIMATIC S7-300 USER INTERFACE RUSSIAN LANGUAGE SPS PROGRAMMING, CIRCUIT DIAGRAMS ENGLISH LANGUAGE MODEM LINK THE PLC SIEMENS S7 CONTAINS A TS-ADAPTER AND MODEM LINK FOR ASSISTANCE IN MAINTENANCE, TECHNICAL SERVICE, FAULT ANALYSIS'S OR TROUBLE SHOOTING) WIRING ACCORDING TO THE MOST MODEM EN-STANDARDS PRE-WIRING OF THE SENSORS OF THE LINE ON TERMINALS IS MADE BY SCHOTT & MEISSNER; THE JUNCTION BOXES (TERMINALS) ARE POSITIONED INSIDE THE INLET AND EXIT STANDS OF THE LINE SPECIFICATION OUR QUOTE CONTAINS 30 M WIRE CABLES BETWEEN CONTROL PANEL, COMMAND PANEL AND END-USER POINTS OF THE LINE GENERAL DATA SERVICE SIDE (OVEN ACCESS DOORS) LEFT HAND SIDE IN MATERIAL TRANSPORT DIRECTION OVEN EXTERIOR LACQUER COATING ACCORDING TO YOUR CHOICE (RAL COLORING) CONTROL PANEL AND COMMAND PANEL RAL 7035 LIGHT GREY OVEN INTERIOR NO LACQUER COATING, HOT-GALVANIZED STEEL OPERATING MANUAL 2- FOLD RUSSIAN LANGUAGE 2- FOLD ENGLISH LANGUAGE TECHNICAL DOCUMENTATION 2- FOLD ENGLISH LANGUAGE SPARE PART LIST 2- FOLD ENGLISH LANGUAGE TECHNICAL AND TECHNOLOGICAL PARAMETERS OF THE OVERALL SYSTEM FIBRE SPECIFICATIONS TYPE OF FIBRE PES – 3.3 - 15 DTEX (PET) FIBRE FINENESS PES - BIKO - 4.4 DTEX FIBRE LENGTH 38 TO 51mm MIXING RATIO BICO PERCENTAGE 15 - 30 % PRODUCTION RANGE OF WEIGHTS 80 TO 3500 G/M3 FIBRE THROUGHPUT 1400KG/H (BEFORE EDGE CUTTING) THICKNESS OF WEB - FINISHED PRODUCT MAX 250mm WIDTH OF END PRODUCT AFTER EDGE CUTTING MAX. 3200mm WEB DENSITY 5 TO 80 KG/M1 (DEPENDING ON WEIGHT AND FIBRE MIX) WEIGHT (G/M2) PRODUCTION (KG/H) LINE SPEED (MJMIN) 80 298 18 100 370 18 500 1375 13.3 2000 1375 6.7 3500 1375 1.9 FOR THE TECHNOLOGICAL COMMISSIONING OF THE MACHINES IN ACCORDANCE WITH ANNEX NO. 6, THE TWO UNDERLINED PRODUCTS ARE RUN FOR 6 HOURS EACH FIBRE MIX: 20% BICO 4.4 DTEX; 60% PES 6.7 DTEX; 20% PES 15 DTEX LACQUERING MACHINES RAJ. COLOR AS DESIRED CONTROL CABINETS RAJ. 7035, LIGHT GREY CONTROL PANELS RAL 7035, LIGHT GREY MOTORS ORIGINAL MANUFACTURER'S COLOR ELECTRICAL DATA SUPPLY VOLTAGE 3 X 400 V (+/-10%) 50Hz CONTROL VOLTAGE 230 V- AC / 24 V - DC TEMPERATURE IN CONTROL CABINETS = 35°C HEIGHT < 1000 M ABOVE SEA LEVEL PRODUCTION CLIMATE TEMPERATURE 24°C +/- 5°C REL HUMIDITY 70% +/- 5% BUILDING REQUIREMENTS THE REQUIRED CLEARANCE HEIGHT 6000mm SMOOTH AND EVEN FLOOR RELEVANT FOUNDATION LOADS CLIMATIC CONDITIONS MUST BE OBSERVED Learn More