Mergner, 2010, 6500mm Working Width, 1000 kg/h Capacity, PP/PES Fibers

Description

  1. Overview
    1. Final fabric width: max. 6.500 mm
    2. Year of construction: 2010
    3. Fibers: PP / PES
    4. Bonding: mechanical (needling)
    5. Weight range: 80 – 1.500 g/m²
    6. Capacity: max. 1.000 kg/h
  2. Fiber Preparation and Blending
    1. Bale opener: make MTV, type CA 1500, quantity 3, including electronic scales
    2. Collection belt: make MTV
    3. Opener: make Bematic, type BHL 2500, quantity 2
  3. Carding Group
    1. Make: Bematic
    2. Type: BSS BHL 3000
    3. Working width: 3.000 mm
    4. Including Bematic hopper feeder
    5. Including electronic scale Bemamultiscale
  4. Cross Lapper
    1. Make: Texnology
    2. Type: Professional
    3. Inlet width: 3.000 mm
    4. Laying width: 8.000 mm
    5. Speed: max. 1200 mm/min
  5. Pre-Needle Loom
    1. Make: Tectex
    2. Type: NS 5000/50
    3. Working width: 8.000 mm
    4. Needling: single board down stroke
    5. Needles: 6.000 needles / m
    6. Stroke: 60 mm
    7. Strokes: 1.200 rpm
    8. Including batt feeding system
    9. Including exit roller
  6. Finish-Needle Loom
    1. Make: Tectex
    2. Type: ANS 5000/120 S
    3. Working width: 7.500 mm
    4. Needling: double board up stroke
    5. Needles: 2 x 6.000 needles / m
    6. Stroke: 40 mm
    7. Strokes: 1.400 rpm
    8. Including inlet rollers
    9. Including exit rollers
  7. Calendar
    1. Make: Sicam
    2. Type: CAL/NT/2
    3. Working width: 7.000 mm
    4. 2x oil heated rollers
  8. End-of-Line
    1. Make: Technoplants
    2. Accumulator: type AC.70.P, working width 7.000 mm
    3. Cutting: type LTC.70.CC.RB, working width 7.000 mm, longitudinal cut with disc blades on hardened roller, cross cut with driven disc blade
    4. Winding: type WM.70.A, working width 7.000 mm
  9. Included
    1. Control system for complete line
    2. Existing cables (if the line will be installed identically, cables can be reused)
    3. Existing pipes for fiber transport and air collection (if the line will be installed identically, pipes can be reused)
    4. Oil distribution unit for the oil heating system of the calendar