Exel 1500 - 6 modules: output of maximum up to 1000 kg/h according to characteristics of material for the production of fibers for spinning
Complete line is equipped with automatic CO2 flooding system for fire protection, 100% fire compliance equipment
All spikes of cylinder have been changed for 100% cotton processing
Rotary Cutter - Type Starcut 500
Working width: 500 mm
Cutting speed: 560 cuts per minute
Cutting length: continuously adjustable from 22 mm to 154 mm
Includes feeding conveyor and polyurethane coated swinging feed roller with adjustable pneumatic back pressure; this assembly rolls out of the machine for easy access
Includes smooth transfer roller and bed knife assembly which can be adjusted to the flying knives while running
Includes cutting head with 2 flying knives giving a shear cut
Includes delivery conveyor
Includes one built-in sharpener driven grinding wheel allowing to sharpen the flying knives on the machine
Extra cutter for cutting of bast fibre, such as flax, jute, hemp, viscose and hard waste; this consists of feeding assembly, cutting assembly and delivery assembly
Electronic Metal Detector
For ferrous and non-ferrous materials
Rotary Cutter - Type Starcut 500 For 90° Cuts
Same as above mentioned cutter specification with output funnel and without metal detector
Blower Type Vt540 Tr
Blower type VT540 TR
Blending Box Type "Compact Blender"
Working width: 1600 mm
Length: 6 m
One feeding cyclone
6 m long feeding conveyor with PVC coating
Inclined spiked conveyor
Evener and doffing roller
Control of level of material
Motor-reducer drive for feeding conveyor
Variable speed drive for evener roller
Variable speed drive for doffing roller
Variable speed drive for inclined spiked conveyor
Feeding chute
Tearing Machine Type Jumbo - Exel 1500 (4 + 2)
Section Jumbo 1500 - 4 Cylinders
Working width: 1500 mm
One feeding section with feed conveyor and bit recycling conveyor
4 identical sections, each including: a) one feeding system composed of a 200 mm diameter rubber roller working with an adjustable pressure on a dish; steel fluted roller on the 1st section; b) one 1000 mm diameter opening cylinder covered with 34 metallic "ALMA" lags and radial pins (inclined on the 1st cylinder); c) one sorting and recycling system for unopened bits with adjustable sorting plate and recycling conveyor; d) one batt forming section with perforated cage delivery rollers and blower; e) two sets of fire extinguishing nozzles to be connected to CO2 or water; f) one motor-reducer driving the feed conveyor; g) one motor-reducer driving the L shaped bit recycling conveyor; h) one motor-reducer and AC inverter driving the 240 mm diameter delivery roller; i) one motor-reducer and AC inverter driving the 120 mm diameter delivery roller
Drive of the cylinders with 75 kW motor (each) - 1500 rpm
Sharpener with a motor driven grinding wheel allowing to sharpen the cylinders on the machine
Section Exel 1500 - 2 Cylinders
Working width: 1500 mm
2 sections including: a) one feeding system composed of a 200 mm diameter rubber roller working with an adjustable pressure on a dish; b) one 600 mm diameter opening cylinder with saw tooth wire; c) one adjustable sorting plate and recycling conveyor for unopened bits; d) one motor-reducer and AC inverter driving the feeding system; e) one motor-reducer driving the perforated cylinder; f) one motor-reducer driving the 220 mm dia. delivery roller; g) one motor-reducer driving the 120 mm dia. delivery roller; h) one condensing section with perforated cylinder and delivery rollers (except on last section); i) two sets of fire extinguishing nozzles to be connected to CO2 or water
Dust extraction system
One output pneumatic trunk - 300 mm diameter
Drive of the 5th and 6th cylinders with 55 kW motor (each) - 1500 rpm
General Tearing Machine Features
Static filters
Dish to pins clearance adjustable from the outside of the machine while running with digital display of actual setting
Perforated cage slides out of the machine for easy cleaning (on jumbo section only)
Single sharpener assembly sliding from section on the top of the machine
Feed rolls driven by shaft mounted motor-reducers with AC inverters in the control panel
Perforated cylinders and delivery rollers driven by motor-reducer, no more chains
Electrical Control Panel
Electrical control panel
One Set Of Spare Parts
One bed knife for the rotary cutter Starcut 500
One set of two flying knives for the rotary cutter Starcut 500
One opening cylinder 1000 mm diameter - with 34 metallic lags "ALMA" and round pins for the Jumbo tearing machine
One feed roll with fluted rubber segments for the Jumbo or Exel tearing machine
Double Box Vertical Bale Press
One feeding condenser
Working width: 1000 mm, including perforated cage, built-in blower VT450 and motor for the perforated cage, static filters with 3 bags
One double box vertical bale press
Box dimensions: 55 x 95 cm
Ram force: 60 tonnes at 230 bar pressure
Maximum capacity: up to 6 bales per hour
Bale weight (for cotton): 200 kg
General Specification Of The Equipment
Compressed air: minimum pressure of the network equals 7.0 bars
Machine color: all parts of machines RAL 1013 (ivory)
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