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NovaStar, NN136, S Spunbonded Nonwoven Line, 1600mm, 1500 Ton/Year Capacity, 10-150 GSM (New)

NovaStar, NN136, S Spunbonded Nonwoven Line, 1600mm, 1500 Ton/Year Capacity, 10-150 GSM

Description

  1. Overview
    1. Product width: 1600 mm
    2. Filament denier: ≤2.5 denier
    3. Output: about 1500 ton
    4. Weight range: 10 to 150 gsm
    5. Maximum diameter of fabric per roll: 800 mm
    6. Design speed: 10 to 150 m/min
    7. Running speed: 10 to 130 m/min
    8. Size of machine: 9000 mm x 17000 mm x 10500 mm
    9. Suggested workplace area: 50000 x 25000 mm (including material and final product warehouse)
    10. Height of workplace: fore – spinning 12000 mm, back spinning 5500 mm
  2. PP Chips Requirements
    1. Mfi: 25 to 45 g / 10 min, ±1% per block
    2. Melt point: 166 °C
    3. Ash: <0.15 to 0.25 %
    4. PP color master batch and additives
  3. Measuring And Mixing Device
    1. Usage: to mix PP, and additives as color master batch, antioxidant, fire retardant with certain ratio
    2. Maximum feeding ability: 320 kg / h
    3. Surge bin capacity: 1.5 m3
    4. Maximum additive hopper: 3
    5. Facilities and specification: surge bin 1 set; measuring and mixing device 1 set; made up of 1 main hopper, 2 accessory hoppers, vacuum feeder, metal detector and so on; set up high level and low-level alarm device, auto control feeding device; electrical motor of screw in mixing device is frequency converting
  4. Rim Charge Auxiliary Screw And Recycling Unit
    1. Usage: recycle the rim
    2. Recycling screw uses the alternating frequency converter
    3. Screw diameter: φ 105
    4. Screw heating zone number: 4 zones
  5. 130 Model Screw Extruder
    1. Usage: to squeeze and melt PP, and additives as color master batch, antioxidant, fire retardant
    2. Screw size: Φ 130, maximum extrusion output: 320 kg / h
    3. Screw rolling speed: 60 r/min
    4. Screw heating zone number: 8 zones
    5. AC motor
    6. Facilities and specification: the device contains feed inlet, auto heating and cooling system and overpressure alarm system
  6. Screw Spinning Machine
    1. The PP melt goes through filter, melt pipe, and metering pump transport the fusant into spinning container and fiber comes out from spinneret
    2. Output: about 1500 t / year
    3. Fiber denier: ≤2.5 denier
    4. Weight range: 10 to 150 g / m2
    5. Switched melt filter: filter ratings 250 section, filter area 2.5 square meter
    6. Metering pump and transmission unit: pump offering quantity 200 cc
    7. Spinning container: heating pattern oil heating
    8. Melt pipe: heating pattern oil heating
    9. Monomer suction device: air pressure 1300 Pa, flux 844 m3 / h
    10. Spinning component: hole diameter 0.42 mm, L/D 1:4, material SUS431
  7. Stretching Device
    1. Usage: stretching and cooling the fiber
    2. Working width: 1600 mm
    3. Device components: contains quenching chamber, up stretching channel, down stretching channel, diffuse winder tunnel etc.; uses double-side symmetry wind to cool fiber; stretching slit in down stretching device can adjust according to craft requirements; adjust system takes torque motor drive
    4. Air suction quantity: 28000 m3 / h
    5. Design speed: 10 to 150 m/min
    6. Normal running speed: 10 to 120 m/min
    7. Device components: air suction channel, sealing device, position correcting set, tension device, rack device, pre-roller
  8. Calender
    1. Speed: 10 to 150 m/min
    2. Working width: 1600 mm
    3. Roller type: up roller is embossing roller, down roller is mirror roller
  9. Lap Winder
    1. Speed: 10 to 150 m/min
    2. Working width: 1600 mm
    3. Paper tube diameter: Φ76 mm
    4. Maximum winding diameter: 1200 mm
  10. Slitter
    1. Speed: 10 to 250 m/min
    2. Working width: 1600 mm
    3. Minimum dividing width: 100 mm
    4. Maximum fabric diameter: Φ800 mm