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NovaStar, Nanospider NS Production Line, Electrospinning Equipment, 60L Tanks (New)

NovaStar, Nanospider NS Production Line, Electrospinning Equipment, 60L Tanks

Description

  1. Overview
    1. New generation NS production line allows nanofibers to be produced on a fully-industrial scale for a number of applications.
    2. Construction using self-extinguishing materials.
    3. Ventilated spinning chamber, preventing the escape of solvent fumes.
    4. Grounding rod for charge dissipation and automatic grounding system.
    5. Four emergency-stop buttons are placed on the corners of the unit.
    6. One emergency-stop button is placed on the service control panel.
    7. The two upward sliding doors are equipped with automatic door locks with limit switches to prevent accidental opening and will also shut down the unit if a sliding door is accidentally opened.
    8. The four lower swing open doors have limit switches that will shut down the unit if the door is accidentally opened.
    9. Fire suppression system for the spinning chamber with manual activation via button on the control panels.
    10. The equipment is produced according to CE standards.
    11. Recommended room layout: the layout will be optimized according to buyer needs.
    12. Lights on the front and back of machine.
  2. Polymer (Process) Tanks
    1. Component consists of the following parts: cylindrical tanks on wheels, one for fresh polymer; cylindrical tanks on wheels, one for waste; mixing capability (pneumatic mixture) for in and out tanks - pneumatic driven agitator; cleaning shower for both in and out tank; two cylindrical shaped tanks on the wheels in one tub; burst disk for each tank; quick couplings Stäubli HCB 08.
    2. Working volume of tanks is 60 liters for each tank.
  3. Cleaning Tanks
    1. Component consists of the following parts: tank with volume of 60 liters will be divided into two sections: 30 l for clean, 30 l used cleaning solution; cylindrical tank on wheels - size roughly half of the process tanks; burst disk for each tank.
    2. Volume 30 + 30 liters will be possible to use multiple times for cleaning.
  4. Site Preparation / Connection Requirements
    1. All power supply is realized for full line including peripheral parts. It is just necessary to calculate increase of electrical power, space and air flow.
    2. Voltage: 220 volts and 50/60 Hz, main circuit breaker 32 a.
    3. Power consumption: up to 12 kw.
    4. Pressure air: 5 to 8 bar, connection point capacity 1000 l/min.
    5. Inert gas: 0.5 bar, connection point capacity 200 l/min.
    6. Process air inlet/outlet: up to 1000 m3/h.
  5. Product Size and Weight
    1. Length: approx. 2800 mm.
    2. Width: approx. 3300 mm.
    3. Height: approx. 3000 mm.
    4. Weight: approx. 2500 kg.
  6. Scope of Supply
    1. Spinning chamber: with wire collecting electrode; lifting mechanism of cart capable of adjusting the distance between the collecting and spinning electrode between 150 and 250 mm via the control panel; hv protecting covers; sliding doors with illumination; air inlet and outlet with homogenizer and fans; extinguishing system; switchboard.
    2. Spinning cart: 2 x process double-tanks (one cart on wheel, each with in and out tank); cds – chemical distribution system; separate spinning module each with movable carriage with spinning head, energy chain; hv covers; wire spinning mechanism; wire alignment mechanism; set of wire spool 0.2 mm and 0.3 mm.
    3. Main operator panel – control system.
    4. Hv power supplies system (maximum available ratings + 80 kv dc / - 60 kv dc).
    5. Set of spinning notches – for ror.
    6. 1 x cleaning tanks.
    7. Service operation panel.
    8. Automatic discharger.
    9. R & d mode enable electro spinning from 4 wires only – one module.
    10. Preparation for driven endless belt collecting electrode.
  7. Not in Scope of Supply
    1. Spare wire for spinning.
    2. Spare polymer contact component: cds (pumps, valves, hoses), spinning carriages with spinning heads, energy chains with polymer hoses.
    3. Set of spinning notches – not necessary for ror.
    4. Endless belt collecting electrode.
  8. Rewinding 1600 Mm Full
    1. The ns line allows the production of nanofibers on a substrate material only. The substrate material must be present in the spinning unit during the spinning process. Most nanofiber products use textile, paper, or foil sheets in rolls as a substrate material. Unwind and rewind equipment allows bidirectional rewinding of the substrate material. The roll goods exchange and insertion is manual. Manipulation tools are usually necessary.
    2. Both unwind and rewind contains steel frames with motors, which drive the unwinding and winding pneumatic shafts.
    3. Speed is controlled by a special rubber cylinder. The pneumatic shafts are inflatable and suitable for use with paper cores.
  9. Main Roll Unwinder Features
    1. The side-walls of unwinder are connected by welded cross-beams which ensure relative position of the side-walls and stability of the machine. The beams can also be used to handle this part of the machine. There are machined mounting areas on inner surfaces of the side-walls for the winding shaft safety chucks, winding shaft drive and bearing bodies of the balanced stainless steel free-running rollers. The surfaces of the stainless steel free running rollers are machined.
    2. The unwinder is equipped swinging splicing table. Mat splicing is solved by the customer (e.g. double sticky tape).