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NovaStar, NN141, Meltblown Fabric Production Line, 600mm, 22kW Extruder (New)

NovaStar, NN141, Meltblown Fabric Production Line, 600mm, 22kW Extruder

Description

  1. Overview
    1. Machine type: Meltblown
    2. Working width: 600 mm
    3. Production speed: 13 to 17 m/min
    4. Product weight range: 5000 to 6000 kgs
    5. Meltblown fabric thickness: 25 to 30 gsm
    6. Max output: 300 to 400 kg / 24 hours
    7. Production time: 15 days
  2. Specifications
    1. Extruder diameter: 65 mm
    2. Extruder motor: 22 kW
    3. Power total: 96 kW
    4. Voltage: 220 volts and 50/60 Hz
    5. Dimension: 15000 x 3000 x 3000 mm
    6. Weight: 5000 to 6000 kgs
    7. Quantity of containers needed: 1 x 40
  3. Features
    1. Plant size: length more than 10000 mm, width more than 3000 mm, height more than 35000 mm (include hopper dryer), recommend vacancy space 100 to 150 m²
    2. Temperature and humidity: ≤ 26 °C, ≤ 60%
    3. Power requirement: 3 phase, 220 voltz and 50/60 Hz
    4. Factory prepare: electricity, water, gas supply
    5. Power consumption: total installation power about 138 kW, actual power consumption 96 kW, operation staff required 1 to 2 persons
  4. Mixer
    1. Motor power: 2.2 kW
    2. Mixing the raw material
  5. Vacuum Loader
    1. Motor power: 0.75 kW
    2. Max loading distance: 4000 mm
  6. Hopper Dryer
    1. Effective volume: 25 L
    2. Heating power: 2.2 kW
    3. Fan power: 0.37 kW
  7. NN141 Single Screw Extruder
    1. Screw diameter: 65 mm
    2. Capacity: 30 to 40 kg/h
    3. Screw structure for PP material
    4. Screw material: superior alloy steel - 38CrMoAlA, nitrogen treatment, thickness of nitrogen layer 0.5 to 0.7 mm, surface hardness HV 740 to 940
    5. Barrel: ceramic heating coil + stainless steel surface crust + cooling fan, cooling equipment fan blowing, heating area 5 areas, heating power 3 kW × 5, fan motor power 370 W × 5
    6. Driving system: AC motor, Siemens Beide brand, main motor power 22 kW, main motor speed control inverter control
    7. Reduction gear system: high torque reducer, water cooling device, cabinet material HT200, gear form bevel wheel, gear material 20 CrMnTi, gear surface treatment tooth surface quenching, shaft material 40Cr, lubrication system pressure lubrication system
    8. Filter: plate type, controlled by hydraulic device, filter station two stations, power 2.2 kW, a set of hydraulic system including hydraulic tank, reversing valve, hydraulic circuit, oil pump, oil pumping motor, pressure sensor equipped with pressure regulating device, filter diameter 80 mm
    9. Melt pump: speed control inverter control
  8. Mould
    1. Mould head width: 650 mm
    2. Mould head: hanger type
    3. Melt spinning mold plate: 604 mm
    4. Raw material of mould: 1.2083 H, imported from Germany
    5. Holes of spinning mold: 0.25 mm
    6. Distance between holes: 0.6 mm
    7. The template materials are all made of alloy steel, after tempering treatment, the flow channel surface is plated with hard chromium and polished, the outer surface is decorated with chromium, and the heating method is rod heating in the mold using a heating tube
    8. Heating tube: stainless steel
    9. Heating zone: 2 zones
    10. Heating power: 6 kW
    11. Air runner: 4 pcs x 2
  9. Extra Spinning Mold Plate
    1. Melt spinning mold plate: 604 mm
  10. Air Heater
    1. High efficiency stainless steel air heating tank 1 set
    2. Heating power: 40 kW, electric heating
    3. Pipe system: 4 pcs x 2, with flow valve
  11. Forming Machine
    1. Forming net width: 800 mm
    2. Net material: nylon
    3. Fan: 7.5 kW × 1 set, inverter control
    4. Air flow control: manual butterfly valve
    5. Reducer 1 set, drive motor: 0.75 kW
    6. Running speed of net: inverter control
    7. Inverter: ABB / Schneider brand
    8. Conveying roller: steel roller
    9. Surface treatment: round mill, chrome plated
    10. Frame of forming machine: aluminium alloy
  12. Automatic Slitter and Coiler
    1. Automatic slitter cut the fabric in three pieces and edge cutting
    2. Cutting motor: 0.55 kW
    3. Blades: alloy blades
    4. Automatic coiler: 0.55 kW, inverter control
    5. Coiler width: 800 mm
    6. Conveying roller: steel roller
    7. Surface treatment: round mill, chrome plated
  13. Electrostatic Electret System
    1. Electrostatic electret
    2. Electret device: 120 kV, each side one pc, total 2 pcs
  14. Electrical Cabinet
    1. Electric control cabinet: 1 set
    2. Temperature controller: RKC / Omron
    3. Inverter: ABB / Schneider
    4. Contractor: Schneider / Siemens
    5. Emergency stop device and alarm system
    6. Over current protection alarm function
    7. Breaker: LS
  15. Roots Blower
    1. Motor power: 45 kW
    2. Air volume: 20.33 m³/min
    3. Max rotating speed: 1400 rpm
    4. Speed control: frequency inverter
    5. Function: blowing for mould