Company founded 1975 US-based machinery business experienced in worldwide sales.

+1 (864) 574-0404
Global website

Choose your language

Languages follow BCP 47. Flags and countries are representative context only.

Automatic translation Machine specifications, model codes, and reference numbers should always be confirmed in the original listing.
Menu
Call +1 (864) 574-0404 Email Us

NovaStar, NN142, Meltblown Fabric Production Line, 1600mm, 45 kW Extruder (New)

NovaStar, NN142, Meltblown Fabric Production Line, 1600mm, 45 kW Extruder

Description

  1. Overview
    1. Machine type: Meltblown
    2. Working width: 1600 mm
    3. Production speed: 24 to 30 m/min
    4. Extruder diameter: 90 mm
    5. Extruder motor: 45 kW
    6. Product weight range: 8000 to 1000 kgs
    7. Meltblown fabric thickness: 25 to 30 gsm
    8. Max output: 1500 to 1800 kg / 24 hours
    9. Dimension: 20000 x 8000 x 9000 mm
    10. Weight: 8000 to 1000 kgs
    11. Power (total kW): 575 kW
    12. Voltage: 220 volts and 50/60 Hz
    13. Quantity of containers needed: 1 x 40 + 1 x 20
    14. Production time: 45 days
  2. Features
    1. Plant size: length more than 12000 mm, width more than 5000 mm, height more than 5000 mm (include hopper dryer), recommend vacancy space 100 to 150 m2
    2. Temperature and humidity: ≤ 26°C, ≤ 60%
    3. Power requirement: 3 phase, 220 volts and 50/60 Hz
    4. Factory prepare: electricity, water, gas, supply
    5. Power consumption: total installation power about 575 kW, actual power consumption 374 kW, operation staff required 2 to 3 persons
  3. Specifications
    1. Master batch mixer: motor power 2.2 kW, mixing the PP raw material with master batch
    2. Vacuum loader: motor power 3 kW, max loading distance 5000 mm
    3. Hopper dryer: effective volume 125 L, heating power 5.5 kW, fan power 1.1 kW
    4. NN142 single screw extruder: screw diameter 90 mm, capacity 100 to 150 kg/h, screw structure for PP material, screw material superior alloy steel 38CrMoAlA nitrogen treatment, thickness of nitrogen layer 0.5 to 0.7 mm, surface hardness HV 740 to 940
    5. Barrel: heating area ceramic heating coil + stainless steel surface crust + cooling fan, cooling equipment fan blowing, heating area 5 areas heating power 6 kW x 5, fan motor power 370 W x 5
    6. Driving system: AC motor Siemens Beide brand, main motor power 45 kW, main motor speed control inverter control
    7. Reduction gear system: high torque reducer water cooling device, cabinet material HT200, gear form bevel wheel, gear material 20 CrMnTi, gear surface treatment tooth surface quenching, shaft material 40Cr, lubrication system pressure lubrication system
    8. Filter: plate type, controlled by hydraulic device, filter station two stations, power 2.2 kW, a set of hydraulic system including hydraulic tank reversing valve hydraulic circuit oil pump oil pumping motor pressure sensor equipped with pressure regulating device, filter diameter 120 mm
    9. Melt pump: speed control inverter control, model 100 CC, motor power 5.5 kW
    10. Mould: mould head width 1650 mm, mould head hanger type, melt spinning mold plate 1600 mm, raw material of mould 1.2083 H imported from Germany, holes of spinning mold 0.25 mm, distance between holes 0.6 mm, the template materials are all made of alloy steel after tempering treatment the flow channel surface is plated with hard chromium and polished the outer surface is decorated with chromium and the heating method is rod heating in the mold using a heating tube, heating tube stainless steel, heating zone 9 zones, heating power 35 kW
    11. Extra spinning mold plate: melt spinning mold plate 1600 mm
    12. Air heater: high efficiency stainless steel air heating tank 1 set, heating power 300 kW electric heating, operating temperature 200 to 400°C
    13. Forming machine: forming net width 1800 mm, net material nylon, fan 7.5 kW x 1 set inverter control, inverter ABB/Schneider brand, conveying roller A 1 pc (steel roller) diameter Φ370 mm length 1950 mm thickness ≥16 mm surface treatment round mill chrome plated, conveying roller B 3 pcs (steel roller) diameter Φ315 mm length 1950 mm thickness ≥16 mm surface treatment round mill chrome plated, conveying roller C 1 pc (steel roller) diameter Φ275 mm length 1950 mm thickness ≥16 mm surface treatment round mill chrome plated, conveying roller D 1 pc (steel roller) diameter Φ225 mm length 1950 mm thickness ≥16 mm surface treatment round mill chrome plated, adsorption fan 1 set power 55 kW, net (stainless 60 mesh) two pcs width of conveyor belt 1800 mm
    14. Automatic slitter and coiler: automatic slitter cut the fabric in three pieces and edge cutting, cutting motor 0.55 kW, blades alloy blades, automatic coiler 7.5 kW inverter control, coiler width 1800 mm, conveying roller steel roller, surface treatment round mill chrome plated
    15. Electrostatic electret system: electrostatic electret
    16. Electrical cabinet: electric control cabinet 1 set, temperature controller RKC/Omron, inverter ABB/Schneider, contractor Schneider/Siemens, emergency stop device and alarm system, over current protection alarm function, breaker LS
    17. Roots blower: motor power 55 kW, max rotating speed 1400 rpm, speed control frequency inverter, function blowing for mould