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NovaStar, FM131, High Speed KN95 Mask Making Machine, Semi-Automatic, 250 to 300 pcs/min, 8200x1800x2200mm (New)

NovaStar, FM131, High Speed KN95 Mask Making Machine, Semi-Automatic, 250 to 300 pcs/min, 8200x1800x2200mm

Description

  1. Overview
    1. High speed KN95 mask making machine (semi-automatic)
    2. Machine size: 8200 x 1800 x 2200 mm (vertical direction of discharge line)
    3. Weight: 4000 kg
    4. Applicable pressure of compressed air: ≥ 0.7 Mpa
    5. Voltage: 220 volts and 50/60 Hz
    6. Product size: 242 x 130 mm
    7. Power: 40 kW
    8. Line efficiency: 250 to 300 pcs/min
    9. Qualification rate: ≥ 97% (excluding raw material problems and operational reasons)
    10. Production environment required: temperature 10 to 35 °C; humidity 35 to 65%; HR: no dut (clearance ≥ 100000)
  2. Main Structure
    1. Incorporating frame welding between the wall and the frame, the wall plate is processed on six sides, and the thickness of the rear wall plate is 20 mm
    2. Foot pedal is non-slip
    3. Active roll raw material line parallel feed
    4. Fans are placed at the back of the device and are connected by metal ducts and the main duct of the equipment
  3. Features
    1. CC-Link IE remote detection of machine problems and provide solving solution
    2. Correcter to ensure the materials in the right place automatically
    3. Inside nose clip
    4. Safety insurance: with safety doors, hazard protection measures and markings
    5. Proper distribution of buttons
    6. Easy operation
    7. Product quality rate ≥ 97%
    8. High production 250 to 300 pcs/min
  4. Material Description
    1. Inner layer (non-woven): 155 mm, 25 to 50 g/m²
    2. Melt-blown: 140 mm, 25 to 50 g/m²
    3. Hot air non-woven: 155 mm, 25 to 50 g/m²
    4. Melt-blown: 155 mm, 25 to 50 g/m²
    5. Outer layer (non-woven): 155 mm, 25 to 50 g/m²
  5. Mechanical Properties and Characteristics
    1. Inner non-woven supply
      1. Double gas expansion shaft automatically alternate use, material shaft using 1 to 1 frequency conversion active roll control
      2. Automatic constant tension storage device
      3. Automatic cutting device, automatic get rid of waste
      4. Material detection, automatic alarm shutdown of cutting material
      5. Material intermediate joint detection, automatic get rid of waste
      6. Equipped with automatic web guider device 1, width 250 mm
      7. Raw material size: width 160 mm, diameter 700 mm, core diameter 3 inches
    2. Melt blown supply
      1. Double gas expansion shaft automatically alternate use, material shaft using 1 to 1 frequency conversion active roll control
      2. Automatic constant tension storage device
      3. Automatic cutting device, automatic get rid of waste
      4. Material detection, automatic alarm shutdown of cutting material
      5. Material intermediate joint detection, automatic get rid of waste
      6. Equipped with automatic web guider device 2, width 250 mm
      7. Raw material size: width 150 mm, diameter 700 mm, core diameter 3 inches
    3. Hot air non-woven
      1. Double gas expansion shaft automatically alternate use, material shaft using 1 to 1 frequency conversion active roll control
      2. Automatic constant tension storage device
      3. Automatic cutting device, automatic get rid of waste
      4. Material detection, automatic alarm shutdown of cutting material
      5. Material intermediate joint detection, automatic get rid of waste
      6. Equipped with automatic web guider device 3, width 250 mm
      7. Raw material size: width 165 mm, diameter 700 mm, core diameter 3 inches
    4. Melt blown supply
      1. Double gas expansion shaft automatically alternate use, material shaft using 1 to 1 frequency conversion active roll control
      2. Automatic constant tension storage device
      3. Automatic cutting device, automatic get rid of waste
      4. Material detection, automatic alarm shutdown of cutting material
      5. Material intermediate joint detection, automatic get rid of waste
      6. Equipped with automatic web guider device 4, width 250 mm
      7. Raw material size: width 150 mm, diameter 700 mm, core diameter 3 inches
    5. Outer layer non-woven
      1. Double gas expansion shaft automatically alternate use, material shaft using 1 to 1 frequency conversion active roll control
      2. Automatic constant tension storage device
      3. Automatic cutting device, automatic get rid of waste
      4. Material detection, automatic alarm shutdown
      5. Material intermediate joint detection, automatic get rid of waste
      6. Equipped with automatic web guider device 5, width 250 mm
      7. Raw material size: width 160 mm, diameter 700 mm, core diameter 3 inches
    6. Nose clip supply
      1. The single-material shaft active roll control
      2. Automatic tension compensation device
      3. Material detection, automatic alarm shutdown of cutting material; raw material size: width 4 mm, double core 0.5 to 0.8 mm diameter, 500 mm diameter, core diameter 3 inches
    7. Nose clip shear device
      1. Nose beam cut by scraping form, equipped with manual phase adjustment function, can be adjusted for phase
      2. Knife using blade, blade removable replacement, material for high-speed steel, with tool lubrication device
      3. Base knife roller, material for high-speed steel
      4. Upper and lower knife using a pair of adjustable gears, one gear adjustment position, one adjustment gap
      5. Nose beam before cutting with feed school straight guide groove wheel device, to ensure the stability of feed
      6. The nose beam strip is cutted and implanted into the interior of the outer non woven fabric
    8. Sealing embossed body
      1. This body is a knife box type, equipped with manual phase adjustment function, can be adjusted for phase
      2. The form of pressure is in the form of ultrasonic rolling, equipped with tool lubrication device
      3. Emboss roller material is DC53
      4. Screw disc reed pressure, manual adjustment of pressure; screw-type block structure, easy to adjust the gap between the upper roller body and ultrasonic mold head
      5. No when using hot-combined pressure flower, the upper and lower rollers need to be heated, respectively, using a separate temperature controller to control the temperature
      6. The heating element is heated with an electric tube
      7. The import of 6.7 power supply and the removal of the temperature signal are done by rotating the power set ring (note: 1.6.5/1.6.6/1.6.7 reserved seats)
    9. Forming cutter mechanism
      1. Melt spray cloth structure and hot wind cotton composite, and then with the inner and outer layer of non woven fabric composite and complete the sealing flower, in the surrounding of the embossed cut out N95 product shape, and the peripheral waste sucked away
      2. Forming perimeter cutters always become an integral frame structure
      3. Cutter on the knife material is T15, the bottom roller material is W6
      4. Corner material recycling mechanism: 5.5 kW straight-leaf high-pressure fan with waste bin for recycling
    10. Cotton core compaction mechanism
      1. This body is a knife box type, by the light pressure device to complete the cotton core compaction
      2. Cylinder pressurized, manual pressure control valve adjustment pressure; screw-type fold structure, easy to adjust the gap between the upper and lower roller bodies, automatic pressure when powered, automatic lifting when stopped
    11. Finished product arrangement output mechanism
      1. The product can be exported through this body
      2. Run the appliance from a flat to below with a belt
    12. The whole machine conveyor
      1. There are two main ways to convey: one is belt type, one is active wheel
      2. Belt type: support cantilever