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NovaStar, CP100, Laundry Soap Production Line, 1000-1500 kg/h Capacity (New)

NovaStar, CP100, Laundry Soap Production Line, 1000-1500 kg/h Capacity

Description

  1. Overview
    1. Complete soap production line from oil melting, saponifying, vacuum drying and cooling, milling soap noodles, vacuum extruding, to cutting into soaps.
    2. Advanced technology covering less floor area, consuming less energy, saving human resources, automating processes, and producing high quality soaps with 50 % to 80 % fatty acid content.
    3. Turn-key project with professional team providing all machines and accessories, whole process of production, formula, layout design, machines installation, and products trial.
  2. Thawing Workshop
    1. Mix kinds of oil together on the basis of the formula; deposit and take out the unsaponifiables.
    2. Thawing pool: 10 m3.
    3. Refine tank: φ 2000 x 2600 (including coil pipe and agitator), 8.2 m3.
    4. Wastewater pump: 4 sets, 1.5 kw / set.
    5. Un-slot pipe: (φ 57 x 3.5) (φ 76 x 3.5).
    6. Valve: Φ 65, φ 40.
    7. Flange, bolt, elbow, gasket etc.
  3. Oil and Fat Saponification Workshop
    1. Oil and alkali do reactions in the saponification cauldrons.
    2. Saponification cauldron: Used for oil and NaOH reaction; size Φ 1800 x 2000, 5 m3, with heaters and mixer; power 11 kw / set; total 3 sets.
    3. High temperature and high-pressure soap pump: Power 5.5 kw / set.
    4. Un-slot pipe: (φ 57 x 3.5) (φ 76 x 3.5).
    5. Valve: Φ 76, φ 57.
    6. Flange, bolt, elbow, gasket etc.
  4. Soap Vacuum Drying System and Finished Product Workshop
    1. Soap vacuum drying system to make soap materials flash dry and cool, control fatty acid content from 50 % to 80 %, and improve quality of soap materials.
    2. Heat exchanger: (φ 325 x 4000), 1 set.
    3. Vacuum dryer: 1 set; capacity 1000 to 1500 kg / h; barrel diameter 1200 mm; mouth diameter 10 mm; speed 13 rpm; power 3 kw; dimension φ 1600 x 4500 mm.
    4. Fine separators: 2 sets to separate soap powder from water.
    5. Barometric condenser: 1 set.
    6. Eliminator: 1 set to draw off water.
    7. Pelletizer: Capacity 1000 to 1500 kg / h; screw diameter 230 mm x 2; power 15 kw; machine dimension 3100 x 1200 x 1550 mm; weight 2500 kgs.
    8. Vacuum pump: Keep the vacuum status; power 22 kw.
    9. Buffer tank of vacuum pump: Protect vacuum pump; size dia 600 x 1200.
    10. Soap pump: To draw liquid soap from ingredients mixture tank to heat exchanger; power 7.5 kw.
    11. Water pump: For circulation water; power 5.5 kw.
    12. Un-slot tube and valve: Φ 76, φ 48.
    13. Flange, screw, elbow, etc.
  5. Finishing Line
    1. Mill soap noodles twice, vacuum extruding soap bar, cut soap cakes, at the same time stamp logo on soap cakes.
    2. Three rollers miller: Used to mix soap noodle and other additives sufficiently, make soap structure tight and improve soap density and quality; have circulating cooling water to cool down the rollers; type S405; roll diameter Φ 405; roll length 810 mm; motor power 22 kW; roll speed ratio 1:3:9; dimension 2000 x 1800 x 1300 mm; 2 sets.
    3. Laundry soap plodder: Double layer, double-screw soap plodder used to grind, refine and press soap material into soap bar; capacity 1000 to 1500 kg / h; screw diameter 230 mm; screw speed 15 / 12 to 18; power 11 + 15 kw; dimension 4350 x 1200 x 2630 mm; weight 4400 kg.
    4. Electronic soap cutter: Capacity compatible with vacuum plodder; size and weight adjusted by customer’s requirements; soap size (L, W, H) (8 to 40) x (3 to 10) x (1 to 7) cm; machine dimension 1000 x 400 x 1200 mm; weight 100 kg.
    5. Finished-product convey belt: To connect the soap machines; power 1.1 to 1.5 kw / pc.
    6. Vacuum pump for vacuum plodder.
  6. Included
    1. Quotation includes all except: boiler, workshop building, heat insulating material, packing machine, and consumable materials for installing (welding rod, electric welder, etc.).