NovaStar, MM104, 10 TPD, PP Staple Fiber Production Line, 6 Spinning Positions, 170mm Extruder (New)

Name: NovaStar, MM104, 10 TPD, PP Staple Fiber Production Line, 6 Spinning Positions, 170mm Extruder
Brand: NovaStar
SKU: A-2565

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Description

Overview
1. Product: PP fiber
2. Production capacity: 10 T/D
3. Fiber size: 6.67 dtex (6D)
4. Spinneret holes quantity: 32000 (6.67 dtex)
5. Hole shape: round
6. Spinneret diameter: Ф 600 mm
7. Spinning position: 6 pcs
8. Spinning distance: 1100 mm
9. Spinning speed: 60 m/min
10. Drawing speed: 150 m/min
Auto-Loader And Hopper
1. Loading type: by vacuum pump
2. Hopper material: above 2 mm thick SUS304 stainless steel
3. Insulation: jacked type with temperature keeping material
4. Volume: 7 M3, ф2100 mm
5. With view glass in the bottom
Extruder
1. Specification: diameter ø 170, L/D: 28:1
2. Speed: 20 to 65 rpm
3. Max. output: 500 kg/h
4. Driving power: 132 kW, speed control: AC inverter
5. Heating power: 115 kW, 7 heating zone (including flange zone)
6. With temperature controller and solid phase relay
Melt Filter
1. Filtrating area: 7.5 M2
2. Type: vertical, non-stop type
3. Heating power: 12 kW
4. Heating media: thermal oil
5. Main parts: polymer inlet, filtration chamber, candle filter, candle filter base
Melt Transportation Pipeline
1. To transport the melt polymer into the spin beam, heated by ceramic heater
Spin Beam
1. Position no.: 6 pos./set (each position has one melt pressure gauge joint)
2. Position distance: 1100 mm
3. Heating media: thermal oil
Meter Pump Drive System
1. Speed: 33.7 rpm (max)
2. Model: 70 cc/r
3. Driving type: individual A.C., inverter
4. Driving power: 3 kW
5. Driving ratio: 59:1
Spin Pack
1. Spinning type: high pressure
2. Spinneret diameter: ф 600
3. With ring type spinneret, including breaker plate, filtration mesh and spinnerets
Center Quenching System
1. Quenching type: inner circle center quenching
2. The distance between the spinnerets and air outlet from the quenching head can be adjusted from 0 to 60 mm
3. The air speed is controlled by inverter, with 11 kW
Oil Winding And Tow Guiding
1. Oiling type: vertical type, rotating speed: 88 rpm (average)
2. Oiling wheel arrangement: double rows, double wheel oiling, 2 set/position
3. Oil wheel specification: ф 160 × 600
4. Drive power of oil wheel: 0.55 kW, inverter speed control
5. Guiding roller: 1 pc/position, specification: ф 90
6. Tow collecting and feeding: suction gun
7. Spinning positions: 6 positions, pitch between two spinning positions: 650 mm
First Stretcher
1. Material of gear box: cast iron
2. Roller no.: 7 rollers, 3 on the upper row, 4 on the below row, chrome plated
3. Press roller no.: 1 roller, fixed between and above the first and the second roller on the upper row, surface coated with polyurethane rubber, size ф 240 mm x 600 mm
4. Driving power: 37 kW, A.C. motor
5. 1 mm mirror stainless steel decorating plate on the operating face
6. Lubrication: oil pump, forced lubricating, including heat exchanger
7. Draw roller specification: ф 318 × 650, shaft diameter ф 120
8. Driving type: individual driving, inverter control
Water Bath
1. Type: jacketed stainless steel with insulation cotton inside, equipped with stainless steel made serpentine pipe steam heating
2. Solenoid valve controls the steam inlet to control the water tank’s temperature; the level decreases rapidly when stopping the machine
3. Anti-corrosion pump, circulation oil
4. Size: 3000 x 700 mm
Second Stretcher
1. Material of driving box: cast iron
2. Roller no.: 7 rollers, 3 on the upper row, 4 on the below row, chrome plated
3. Press roller no.: 1 roller, fixed between and above the first and the second roller on the upper row, surface coated with polyurethane rubber, size ф240mm*600mm
4. Driving power: 75 kW, A.C. motor
5. 1 mm mirror stainless steel decorating plate on the operating face
6. Lubrication: oil pump, forced lubricating, including heat exchanger
7. Draw roller specification: ф318.5×650, shaft diameter ф120
8. Driving type: individual driving, inverter control
Steam Box
1. Working dimension: 2500 × 700 mm
2. Double deck 2 mm stainless steel plate, stuffing heat preservation
3. Open and close way: cylinder
4. Temperature: solenoid valve
5. Heating way: steam sprays up and down
Third Stretcher
1. Material of driving box: cast iron
2. Roller no.: 7 rollers, 3 on the upper row, 4 on the below row, chrome plated
3. Press roller no.: 1 roller, fixed between and above the first and the second roller on the upper row, surface coated with polyurethane rubber, size ф 240 mm x 600 mm
4. Driving power: 110 kW, A.C. motor
5. 1 mm mirror stainless steel decorating plate on the operating face
6. Lubrication: oil pump, forced lubricating, including heat exchanger
7. Draw roller specification: ф 318.5 × 650, shaft diameter ф 120
8. Driving type: individual driving, inverter control
Tow Stacker
1. Stack roller: 3 pcs, size: φ 200 × 500 mm
2. Guiding roller: 1 pc, size: φ 200 × 300 mm
Crimper
1. Mechanical speed: 30 to 150 m/min
2. Crimping wheel specification: ф200 × 160 mm
3. Driving type: individual, driving power: 22 kW, A.C. inverter
4. Speed control: variable speed control
5. Compressed air pressure: 2.5 to 4 bar
Conveying And Spreading Machine
1. Specification: 2500 × 200 mm
2. Driving power: 1.5 kW AC inverter
3. The side board is made by stainless steel
Relaxation And Heating Oven
1. Width of chain plate: 1500 mm
2. Total length: 21000 mm (entrance 2000 mm long, effective)