Mezzera + Ramallumin continuous washing line in open width for woven fabric
Rollers width: 3800 mm
Working width: 3600 mm
Year of construction: 2000
Line Components
Double introduction, frame manufactured in painted Fe profiles, movement by adjustable flywheels, 2 groups of widening-centring rollers E+L KF20, fabric guiding rollers in AISI 316, dragging calander with 3 rollers
By-pass and synchronization bridge composed of frame in carbon steel Fe37, group of guiding rollers in stainless steel complete with self-aligned bearings to guide the fabric to the following section
Roller washing unit in open width, mod. Activa 30, with double fabric dwelling
5 intermediate squeezers
Slat widening unit for double row
Squeezing system with 2 rollers coated rubber/ebonite, rubber hardness 75-80 Sha, working pressure 3000 kg, a.c. motor gearbox, inverter, pneumatic drive
Roller washing unit in open width, mod. Activa 30, with double fabric dwelling
5 intermediate squeezers
Slat widening unit for double row
Squeezing system with 2 rollers coated rubber/ebonite, rubber hardness 75-80 Sha, working pressure 3000 kg, a.c. motor gearbox, inverter, pneumatic drive
Roller washing unit in open width, mod. Activa 20, with simple fabric dwelling
Intermediate separator for tank splitting
5 intermediate squeezers
Slat widening unit for double row
Delivery group with pneumatic foulard of 10 ton rubber/ebonite, complete with bearing frame and protection casing, rubber roller with high squeezing effect rollin
Second discharging stack
Pump for the bath recycling in the neutralization part
Ph-meter with dosing pump to neutralize in the first section of the last tank
Big batcher, adhering type, driver by motor with variable speed
Slat widening unit for double row
2 ducting for the water recovery between the 2 washing units in open width
3 temperature automatic controls per each washing unit
4 sets of proportional valves with liter counter
Complete motorization of the line with motors group, electric control cabinet and synoptical panel
Vertical Dryer
Ramallumin vertical dryer composed of 2 columns with 8 cylinders, in order to dry both faces of the fabric, for a total of 16 drying rollers
Max. working width: 3600 mm
Max. mechanical speed: 80 mt./min
Max. weight of the fabric, in width 3400 mm: 900 gr./linear meter
Foreseen working speed with fabric W=3400mm W=850 gr.: 40/45 mt./min
Foreseen working speed with fabric W=3400 W=425 gr.: 80 mt./min
Modified with additions of 2 cooling rollers, 1 set of accessories for the feeding and return of the cooling water, set of components for the control, 4 return cylinders, compensating group on the introduction side, 3 suctioning hoods, 1 exhauster
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