Davis Standard coextrusion capable sheet line for thick sheet
Width: 2290 mm
115 mm extruder
Screen changer
Melt pump
2150 mm die head
2290 mm stack
Haul off cutter
Extruder
115 mm Davis Standard extruder with 30:1 L/D ratio
Heavily chrome plated barrier screw designed by DS for HDPE and PP
6 zone electrically heated barrel, air cooled barrel
Heavy duty gear reducer with double reduction helical gears
Nominal reduction ratio of 17:1
Rated 298 kW at 100 rpm with a 1.50 service factor
Thrust bearing with a B-10 life of 453,000 hours at 100 rpm and 345 bar
Belted connection of motor to input shaft, year 2008
Extruder component built October 2008 is virtually unused
305 kW DC drive motor, modern laminated frame with fan cooling and tacho speed feedback, 1850/2150/2350 with field weakening (screw rpm max 105/122/134 depending on material), year 2000
Screen Changer
Extek 150 mm hydraulically operated lantern slide screen changer with power pack and accumulator, year 1997
Control Panel
Eurotherm control panel suite housing: main DC drive motor thyristor unit (with dedicated field weakening module for higher screw speed), gear pump thyristor unit and +20 zone temperature controls (includes 7 die zones) plus melt temp indicator
Integrated pressure instrument panel: prescreen post screen melt pressure, year 1997
Gear Pump and Mixer
Maag Trudex 90/56 gear pump with Lenze reduction gearbox
20 kW Lenze DC drive motor at 3150 rpm max giving 110 rpm on gear pump
Static mixer
Coextrusion Block
Coextrusion block with removable coextrusion plate and adaptor (a range of coextruders available at extra cost)
Die
2150 mm EDI Ultraflex sheet die, inclined choke bar flex lip with removable bottom lip
Die gap approximately 6 mm
Die support stand
Operator Pedestal Panel
Pedestal panel adjacent to roll stack for operator control of rolls open/close, hauloff open/close, centreline height adjustment, retract forward and back
Roll Stack
2290 mm Sterling 3 roll vertical polishing stack with 3 x 400 mm rolls
3 individual drives via reduction gearbox and 2.2 kW DC motors with encoder speed feedback giving roll speeds up to 3.7 rpm up to 4.7 m/min
Hydraulic ram top and bottom roll engagement with hydraulic power pack and accumulator
Taper wedge bottom nip gap adjustment
Rotary valves for roll heating/cooling
Roll centre line motorised height adjustment
Retract motor and gear box
Stack mounted upon V groove wheels with rails
Oil Temperature Controllers
3 off independent roll oil temperature controllers each with multi bank heaters, oil pump and water cooled heat exchangers, model HT40
Cooling Conveyor
Cooling conveyor
Hauloff
2290 mm Sterling 2 roll hauloff with rubber covered roll
Pneumatic ram roll engagement
Bottom roll driven by 2.2 kW DC drive motor with encoder speed feedback via reduction gearbox
Cooling Conveyor
Cooling conveyor
Cutter
Heavy duty guillotine sheet cutter with motorised conveyor discharge
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