Greenville continuous indigo and sulphur and mercerizing dyeing line in 20 ropes
All reconditioned in 2004
Stopped in 2009
Still on mill floor
Warping
1 x Reed-Chatwood ball warper, model WC 480, year 1991
Maximum diameter: 1200 mm
Traverse maximum: 1200 mm
Maximum weight: 816 kg
Electronic control with 2 x rollers with sensor for automatic regulation and constant and peripheric winding speed and tension yarn from creel
2 x Reed-Chatwood V creel, model LVC/A, year 1991
With electronic tension regulation
504 positions working + 504 positions storage
Gauge: 340 mm x 340 mm
80 x wood log
Indigo and Sulphur and Mercerizing Rope Dyeing Line
1 x Greenville, ropes range 20 ropes, year 1972
All reconditioned in 2004
This rope range has the flexibility to produce 11 different dyeing processes
Complete of: 1 x creel for 20 balls warp positions
1 x ropes yarn introduction and dragging calender
1 x tank 1 - sodaing, imbibition and purging tank with liquid circulation and filtering group with squeezing padder for 10000 kg in upper position
1 x steamer with vertical passages of fabric by 6 upper and under 5 cylinders, cap. l.m. 40
1 x tank 2 - fixing, washing, indigo dyeing tank with squeezing padder for 10000 kg for each tank
1 set of 8 longitudinal finned cylinders for oxidization of indigo-dyed yarns, fabric capacity: 28 linear meters
1 x tank 3 - neutralization, washing and indigo dyeing with squeezing padder 10000 kg, iron AISI 316 for each tank
1 set of 8 longitudinal finned cylinders for oxidization of indigo-dyed yarns, fabric capacity: 28 linear meters
2 x tank 4 - tank 5 - washing and indigo dyeing tank with squeezing padder 10000 kg for each tank
1 set of 8 longitudinal finned cylinders for oxidization of indigo-dyed yarns, fabric capacity: 28 linear meters
2 x tank 6 - tank 7 - washing and indigo dyeing black sulphur dyeing with squeezing padder 10000 kg for each tank
1 set of 8 longitudinal finned cylinders for oxidization of indigo-dyed yarns, fabric capacity: 28 linear meters
1 x tank 8 - indigo special colours dyeing black sulphur dyeing tank with liquid circulation and filtering group with squeezing padder 10000 kg for each tank
1 set of 8 longitudinal finned cylinders for oxidization of indigo-dyed yarns, fabric capacity: 28 linear meters
In upper position: 1 x steamer with vertical passages of fabric by 6 upper and under 5 cylinders, cap. l.m. 40
1 x indigo circulation tank completed with filters, heating coils and automatic doser for hydrosulphite capacious for 200 lts with dosing pump for automatic soda dosing
Electronic equipment for control of pH and redox parameters
2 x tank 9 - tank 10 - indigo dyeing black sulphur dyeing with squeezing padder 10000 kg for each tank
1 set of 8 longitudinal finned cylinders for oxidization of indigo-dyed yarns, fabric capacity: 28 linear meters
3 x tank 11 - tank 12 - tank 13 - hot washing (and/or indigo dyeing) tank with squeezing padder 10000 kg with inox steel hood and aspiration fan
All inside and outside tanks and cylinders are in inox iron
All the tanks are thermoregulated
Each tank is commanded by motor power inverter
36 x Ramallumin drying cylinders, year 1972, all reconditioned in 2002
Part of tefloned cylinders
All cylinders steam heating thermoregulated
Exit: 20 x coiler system for cans, diameter 1200 mm x h. 800 mm for dyeing ropes
Panel electronic computerized and electric power for all functions of the line
Electronic control of the tension of the yarn with elongations in % between the different points
Moisture control
60 x cans storage, diameter: 1200 mm x h. 800 mm
Including cabies, piping
1 x inox iron control panel for the dyeing process
1 x inox iron control panel for the speed regulation
1 x inox iron control panel for the colours kitchen
Colors Automatic Electronic Kitchen
Composed with: 6 x capacious for dark indigo salvage for 3500 lts each
6 x capacious for dark indigo salvage for 10000 lts each
All the capaciouses are in inox iron and are provided with the electric agitator
Part of them are thermoregulated
Rebeaming
1 x Reed-Chatwood chain beamers direct warpers, model SBB, year 1991
Maximum speed: 410 m/min
Beam flange diameter: 1000 mm
Beam maximum weight: 907 kg
For rebeaming from cans with ropes dyeing to Reed-Chatwood chain beamers with automatic electronic prefeeder accumulator with 2 positive rollers for electronic control of constant tension and peripheric speed ropes
5 x Nuova Formia chain beamers direct warpers, year 1987
Maximum speed: 410 m/min
Beam flange diameter: 1000 mm
Beam maximum weight: 907 kg
For rebeaming from cans with ropes dyeing to Nuova Formia chain beamers with automatic electronic prefeeder accumulator with 2 positive rollers for electronic control of constant tension and peripheric speed ropes
100 x warp beams flange diameter: 1000 mm, inside distance flange to flange: 1600 mm for exit chain beamers and feeding creel Rotal sizing machine
Spare parts existing in the company
Sizing Machine
1 x Rotal sizing machine, year 1990
Composed with: 1 x feeding creel, 16 positions, beams flange diameter: 1000 mm, inside distance flange to flange 1600 mm
2 x size tank with double group of double squeezing, 3 cylinders each set group, high pressure type, year 1999
1 x dryer-group of 16 drying inox cylinders, diameter: 800 mm, part of them tefloned, with side coverings and aspirator
1 x automatic beaming machine for beams, width 2600 mm, for flange diam. 1200 mm, completed with electronic controls
1 x sizing kitchen composed of: inox
1 x tank for size preparation, capacity: 1000 lts
Capacious for cooking autoclave of 1000 lts
2 x storage reserve sizing capacious for 1500 lts
Completed with electric panel with thermoregulation
Condition and Included
For all the line there are available the spare parts
The line is in perfect conditions, still working
For all of the line there are spare parts available
Plant is stopped and is still on the mill floor
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