Greenville, Continuous Indigo, Sulphur and Mercerizing Dyeing Line, 20 Ropes, Reconditioned 2004

Description

  1. Overview
    1. Greenville continuous indigo and sulphur and mercerizing dyeing line in 20 ropes
    2. All reconditioned in 2004
    3. Stopped in 2009
    4. Still on mill floor
  2. Warping
    1. 1 x Reed-Chatwood ball warper, model WC 480, year 1991
    2. Maximum diameter: 1200 mm
    3. Traverse maximum: 1200 mm
    4. Maximum weight: 816 kg
    5. Electronic control with 2 x rollers with sensor for automatic regulation and constant and peripheric winding speed and tension yarn from creel
    6. 2 x Reed-Chatwood V creel, model LVC/A, year 1991
    7. With electronic tension regulation
    8. 504 positions working + 504 positions storage
    9. Gauge: 340 mm x 340 mm
    10. 80 x wood log
  3. Indigo and Sulphur and Mercerizing Rope Dyeing Line
    1. 1 x Greenville, ropes range 20 ropes, year 1972
    2. All reconditioned in 2004
    3. This rope range has the flexibility to produce 11 different dyeing processes
    4. Complete of: 1 x creel for 20 balls warp positions
    5. 1 x ropes yarn introduction and dragging calender
    6. 1 x tank 1 - sodaing, imbibition and purging tank with liquid circulation and filtering group with squeezing padder for 10000 kg in upper position
    7. 1 x steamer with vertical passages of fabric by 6 upper and under 5 cylinders, cap. l.m. 40
    8. 1 x tank 2 - fixing, washing, indigo dyeing tank with squeezing padder for 10000 kg for each tank
    9. 1 set of 8 longitudinal finned cylinders for oxidization of indigo-dyed yarns, fabric capacity: 28 linear meters
    10. 1 x tank 3 - neutralization, washing and indigo dyeing with squeezing padder 10000 kg, iron AISI 316 for each tank
    11. 1 set of 8 longitudinal finned cylinders for oxidization of indigo-dyed yarns, fabric capacity: 28 linear meters
    12. 2 x tank 4 - tank 5 - washing and indigo dyeing tank with squeezing padder 10000 kg for each tank
    13. 1 set of 8 longitudinal finned cylinders for oxidization of indigo-dyed yarns, fabric capacity: 28 linear meters
    14. 2 x tank 6 - tank 7 - washing and indigo dyeing black sulphur dyeing with squeezing padder 10000 kg for each tank
    15. 1 set of 8 longitudinal finned cylinders for oxidization of indigo-dyed yarns, fabric capacity: 28 linear meters
    16. 1 x tank 8 - indigo special colours dyeing black sulphur dyeing tank with liquid circulation and filtering group with squeezing padder 10000 kg for each tank
    17. 1 set of 8 longitudinal finned cylinders for oxidization of indigo-dyed yarns, fabric capacity: 28 linear meters
    18. In upper position: 1 x steamer with vertical passages of fabric by 6 upper and under 5 cylinders, cap. l.m. 40
    19. 1 x indigo circulation tank completed with filters, heating coils and automatic doser for hydrosulphite capacious for 200 lts with dosing pump for automatic soda dosing
    20. Electronic equipment for control of pH and redox parameters
    21. 2 x tank 9 - tank 10 - indigo dyeing black sulphur dyeing with squeezing padder 10000 kg for each tank
    22. 1 set of 8 longitudinal finned cylinders for oxidization of indigo-dyed yarns, fabric capacity: 28 linear meters
    23. 3 x tank 11 - tank 12 - tank 13 - hot washing (and/or indigo dyeing) tank with squeezing padder 10000 kg with inox steel hood and aspiration fan
    24. All inside and outside tanks and cylinders are in inox iron
    25. All the tanks are thermoregulated
    26. Each tank is commanded by motor power inverter
    27. 36 x Ramallumin drying cylinders, year 1972, all reconditioned in 2002
    28. Part of tefloned cylinders
    29. All cylinders steam heating thermoregulated
    30. Exit: 20 x coiler system for cans, diameter 1200 mm x h. 800 mm for dyeing ropes
    31. Panel electronic computerized and electric power for all functions of the line
    32. Electronic control of the tension of the yarn with elongations in % between the different points
    33. Moisture control
    34. 60 x cans storage, diameter: 1200 mm x h. 800 mm
    35. Including cabies, piping
    36. 1 x inox iron control panel for the dyeing process
    37. 1 x inox iron control panel for the speed regulation
    38. 1 x inox iron control panel for the colours kitchen
  4. Colors Automatic Electronic Kitchen
    1. Composed with: 6 x capacious for dark indigo salvage for 3500 lts each
    2. 6 x capacious for dark indigo salvage for 10000 lts each
    3. All the capaciouses are in inox iron and are provided with the electric agitator
    4. Part of them are thermoregulated
  5. Rebeaming
    1. 1 x Reed-Chatwood chain beamers direct warpers, model SBB, year 1991
    2. Maximum speed: 410 m/min
    3. Beam flange diameter: 1000 mm
    4. Beam maximum weight: 907 kg
    5. For rebeaming from cans with ropes dyeing to Reed-Chatwood chain beamers with automatic electronic prefeeder accumulator with 2 positive rollers for electronic control of constant tension and peripheric speed ropes
    6. 5 x Nuova Formia chain beamers direct warpers, year 1987
    7. Maximum speed: 410 m/min
    8. Beam flange diameter: 1000 mm
    9. Beam maximum weight: 907 kg
    10. For rebeaming from cans with ropes dyeing to Nuova Formia chain beamers with automatic electronic prefeeder accumulator with 2 positive rollers for electronic control of constant tension and peripheric speed ropes
    11. 100 x warp beams flange diameter: 1000 mm, inside distance flange to flange: 1600 mm for exit chain beamers and feeding creel Rotal sizing machine
    12. Spare parts existing in the company
  6. Sizing Machine
    1. 1 x Rotal sizing machine, year 1990
    2. Composed with: 1 x feeding creel, 16 positions, beams flange diameter: 1000 mm, inside distance flange to flange 1600 mm
    3. 2 x size tank with double group of double squeezing, 3 cylinders each set group, high pressure type, year 1999
    4. 1 x dryer-group of 16 drying inox cylinders, diameter: 800 mm, part of them tefloned, with side coverings and aspirator
    5. 1 x automatic beaming machine for beams, width 2600 mm, for flange diam. 1200 mm, completed with electronic controls
    6. 1 x sizing kitchen composed of: inox
    7. 1 x tank for size preparation, capacity: 1000 lts
    8. Capacious for cooking autoclave of 1000 lts
    9. 2 x storage reserve sizing capacious for 1500 lts
    10. Completed with electric panel with thermoregulation
  7. Condition and Included
    1. For all the line there are available the spare parts
    2. The line is in perfect conditions, still working
    3. For all of the line there are spare parts available
    4. Plant is stopped and is still on the mill floor