Toyoda, FL100, 1997, 120 Spindles, Staff Length 440mm, 4-Roller Double Apron D-Type Drafting

Description

  1. Overview
    1. Toyoda high-speed simplex fly-frames
    2. Model: FL100
    3. Year: 1997
    4. Number of spindles: 120 spindles
    5. Staff length: 440mm
    6. Number of spindles per staff: 4 spindles
    7. Lift: 406mm
    8. Nominal full bobbin diameter (actual): 152mm (146mm)
    9. Easier doffing device (flyer supported and driven at top flyer rail): included
  2. Fibre And Yarn Specifications
    1. Fibre to be used: cotton
    2. Fibre length: 22 to 40mm
    3. Yarn count to be spun: Ne 7, 13 and others
    4. Kind of yarn (combed or carded): carded
  3. Driving System And Controls
    1. Driving system: 3 types of individual motors (motor built-in gear-end head - main (flyer + draft part) bobbin and lifting)
    2. Push button switch control: for run, stop, and inching
    3. Soft start: by inverter
    4. Main revolution journals: mounted with ball bearings
    5. Winding up, lifting, suction and blow motor: 3.7kW 4P, 2.2kW 4P, 3.0kW 4P
    6. Indicator, auto counter: 5-figure, 3 shift indication, 5-figure indication unit
    7. Tower-shaped signal lamp: gear-end side
  4. Drafting System
    1. Drafting system: 4-roller double apron D-type
    2. Roller stand inclination: 15 degrees
    3. Short bottom apron: Toyota standard
    4. Weighting arm: SKF PK1500-001938
    5. Top roller load (kg/2 spindles): front 12 (9, 15), 2nd 20 (15, 25) 3rd 15 (10, 20), back 15 (10, 20)
    6. Cradle: SKF OH514-110
    7. Radius and width: radius 34.5mm, width 40mm
    8. Tenser gauge (mm): green 6.5, blue 8.3, brown 11.3
    9. Top apron: Toyota standard
    10. Bottom roller (front, 2nd, 3rd, back) dia.: 28.5 x 28.5 x 28.5 x 28.5mm
    11. Bottom roller type (front, 2nd, 3rd, back): helical x helical x knurled x knurled
    12. Bottom roller finishing: multiple chromium coating, neck mounted with needle bearing and jointed with screw
    13. Top roller made by SKF: front, 2nd, and back = LP315-110. 3rd = LP317-110
    14. Bare diameter: all 4 top rollers are 19mm
    15. Covered diameter (front, 2nd, 3rd, back): 28 x 28 x 25 x 28mm
    16. Rubber cot width (front, 2nd, 3rd, back): 39 x 39 x 40 x 39mm
    17. Type of rubber cot: press fit type
    18. Bottom roller gauge: Armstrong, front to 2nd: 35-42mm, 2nd to 3rd: 47-52mm, 3rd to back: 45-52mm
    19. Front collector, condenser, sliver guide: 7.0mm, 15mm, 17 x 4.0mm
  5. Clearer And Suction System
    1. Clearer: positive intermittent revolving clearer with comb for top, bottom rollers
    2. Top clearer cover: with (open type)
    3. Bottom clearer cloth: individual type
    4. Pneumatic suction under clearer: for collecting bottom clearer waste by comb
    5. Exhausted air: floor
    6. Air suction: intermittent and continuous suction selectable
    7. Waste collecting device: standard (manual)
  6. Flyer And Bobbin Details
    1. Flyer spindle diameter: 22mm
    2. Type of flyer: SL, slitless type
    3. Type of presser: stainless presser
    4. Flyer cap: standard (smooth front row, with groove back row)
    5. Driving systems: flyer shaft driven by timing belt, bobbin shaft driven by gear, flyer and bobbin driven by helical gear
    6. Shaping motion (mechanics and electronics): shaping motion by electric clutch
  7. Creel And Sliver Feeding
    1. Sliver feeding can: 508mm (20") diameter x 1,067mm (42") height
    2. Creel and rows of feeding rollers: for feeding of single sliver, stainless rows 6-line
    3. Ross of feed rollers for lifting up sliver: 5
    4. Height of feed rollers: 1,700mm
    5. Overall length from m/c top to creel end: 3,830mm
  8. Spinning Conditions
    1. Spinning conditions, sliver to be fed: 420 gr/6yds (card fibre) 420 gr/6yds (card fibre)
    2. Roving to be delivered: 420 gr/30yds 350 gr/30yds
    3. Total draft: 5.0 6.0
    4. Twist multiple: 1.1 1.3
    5. Twist per 25.4mm: 0.849 1.099
    6. Flyer and delivery speed (mechanical): max. flyer speed 1,500rpm, delivery speed 60m/min.
    7. Flyer and delivery speed (practical): max. flyer speed 1,200rpm, delivery speed 50m/min.
  9. Special Attachments And Options
    1. Special attachments included: automatic tension controller by micro-computer, irregular roving preventing device, package shoulder collapse preventing device, miss-bobbin donning prevention device
    2. Function panel
    3. Flyer speed control device (inverter)
    4. Main gearing in oil bath (new type)
    5. Automatic grease supply device for draft gearing
    6. Automatic roving positioning device for re-start
    7. Set-length stop and constant-position stop
    8. Options included: stop motion upon roving breakage at middle part of package
    9. Safety cover in front of flyer
    10. Automatic lubrication device for flyer and bobbin gear
    11. Luwa BS-type traveling cleaner
  10. Included Items
    1. Inclusive of spare parts, roving bobbins etc.: remaining available spare parts
    2. Approx. 9,000 pcs roving bobbins
    3. Floor plan diagrams, electrical diagrams, instruction manuals and other diagrams, parts lists in English are included
    4. Sliver cans will be included in sufficient quantity
  11. Condition
    1. Quantity: 3 sets