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Lemo, Capmat ST-TU 1100, 1995, 1100mm Width, 250 CPM, Diaper Bag Making Line

Description

  1. Overview
    1. Lemo diaper bag machine
    2. Year 1995
    3. Capmat ST-TU 1100
    4. High performance bag making line for the production of diaper bags
    5. Undivided handle strip sealed to the outer side of the bottom gusset (height of handle = depth of bottom gusset)
    6. Handle strip, divided, double or simple sealed to the outer side of the bottom gusset
    7. Handle strip, divided, double or simple sealed to the inner side of the bottom gusset
  2. Equipment Features
    1. Servo drive technology with up to 17 servo motors depending on machine equipment
    2. Computronic function control
    3. Main operation by touch screen
    4. Product data memory and order repeat
    5. Accessories with interface for product data programming (pre-positioning of accessories) in web flow direction
    6. Motorised adjustment of blow-off air on the wicketter, during production
  3. Technical Specifications
    1. Useable sealing and cutting width: see max. bag height
    2. Bag width (draw length): (100) 150 to 640 mm
    3. Bag height: 200 to 750 mm bag height + max. 160 mm handle strip height; 200 to 910 mm without handle strip
    4. Cycle speed (mechanical layout, without film): max. 250 cpm
    5. Cycle speed without handle strip and bottom gusset: max. 200 cpm
    6. Cycle speed with handle strip and bottom gusset: max. 120 cpm
    7. Line speed: min. 15 m/min
    8. Line speed: max. 85 m/min
    9. Output (effective): depending on product specification, dimensions, type, thickness and quality of film, static charging, printing, number of bags per stack
  4. Sealable Film Quality and Thickness
    1. Mother film: LD-PE (max. 30% LLD-PE) 50 to 90 micron handle strip
    2. LD-PE (max. 30% LLD-PE) 70 to 125 micron (for double handle film)
    3. LD-PE (max. 30% LLD-PE) 150 to 180 micron (for single handle film)
    4. Diverging film quality and thickness: on request
    5. Welding seam strength: test procedure by DIN 53455 (tension test), if no other test procedure is defined
  5. Complete Line Components
    1. Fau 1850/1200 Unwind Unit
      1. Unwind width: max. 1850 mm
      2. Film reel diameter: max. 1200 mm (47.2)
      3. Pick up height: 200 mm (7.9)
      4. Surface drive with frequency controlled AC motor
      5. 1 AWP 1850 ST (steel) unwind shaft, pneumatically tensible for steel and cardboard cores, core diameter 74 to 76 mm (3)
      6. Max. reel weight: 2450 kg
      7. Ultrasonic sensing head for edge guide system
      8. Roll lifting unit hydraulic/motorised
      9. Electrical supply, length: 15 m (49.2 ft)
      10. Electronically controlled zero point offset by max. +/- 5 mm during operation in automatic mode
    2. Fss 1850 Accumulator Unit
      1. For web tension control and velocity control
      2. 3.5 m film storage capacity
      3. Stop switch for web break
    3. Fss-Gbz Main Frame
      1. Basic frame for accessories
      2. Frame on FSS (accumulator unit)
      3. Handle strip feeding station with longitudinal cutting unit
      4. Strip diverging unit 90° angle for handle strip and via blast air tubes
      5. Lateral adjustment via hand wheel and spindles
    4. Zfau 450/1200 Unwind Unit
      1. Unwind width: max. 450 mm (17.7)
      2. Film reel diameter: max. 1200 mm (47.2)
      3. Surface drive with frequency controlled AC motor
      4. Reel support, flying axle
      5. Chuck for cardboard cores, range of expansion diameter 74 to 76 mm
      6. Stop switch at reel end
      7. Accumulator for web tension control and velocity control
      8. Rotating frame control with ultrasonic sensing head for edge guide control
    5. Lsh 1850.2 Hot Air Sealing Unit
      1. For welding the handle strip to the mother film
      2. Mounted on MAZ (mechanical frame for accessories)
      3. 2 hot air slit sealing units with blowers
      4. Temperature input and monitoring via touch screen
      5. Pneumatic actuation for automatic adjustment to working position and setback in case of machine standstill
      6. Transverse adjustment of stations via threaded spindles for individual positioning
      7. Transverse adjustment of the unit for quick positioning to FD (folding board)
      8. Sealing roller drive via frequency controlled AC motor
      9. Speed control by accumulator unit
    6. Fd 1850 / Bf Folding Board
      1. For forming a semi-tube
      2. Inlet width of flat film: max. 1850 mm
      3. Motorised front and back adjustment
      4. Unfolding and folding for the handle strip
      5. Forming station to insert bottom gusset and to erect the handle strip simultaneously
      6. BF, bottom gussetter
      7. Insert of divided and double or simple handle strip, sealed to the bottom gusset
      8. Bottom gusset depth: 30 to 150 mm (- 5.9)
      9. Positioning on outlet of folding board before the infeed into the handle strip sealing unit
      10. Frame with guiding and deflection rollers
    7. Lsh 1100.1 Hot Air Sealing Unit
      1. For header welding of the individual handle strips
      2. 1 hot air slit sealing unit with blower
      3. Temperature input and monitoring via touch screen
      4. Pneumatic actuation for automatic adjustment to working position and setback in case of machine standstill
      5. Transverse adjustment of stations by threaded spindle
      6. Individual frame with deflection rollers
      7. RBS, edge trimming unit for the handle strip and flap, scrap removal via injector nozzle
      8. Execution with 3 stationary knives, working on grooved roller
    8. Pgls 1100 Handle Hole Punching Unit
      1. To punch a handle hole (full cut-out)
      2. Drive, pneumatically actuated
      3. Eccentric punch with vertical guidance via ball sleeve bearings
      4. Support steplessly adjustable in longitudinal and transverse direction
      5. Longitudinal motorised adjustment following the print repeat
      6. 1 GLW-L, set of punching tools for handle hole punching tool: male/female
      7. Oval shape: 90 x 20 mm or 85 x 20 mm or __ x __ mm
      8. Banana shape: __ x __ mm
      9. Kidney shape: __ x __ mm
      10. Scrap removal via injector nozzle
      11. AS-GLS, suction unit for punching scrap
    9. Pdse 1100.1 Safety Slit Unit
      1. Pneumatically actuated punching unit for safety slits in the inner area of the bottom gusset
      2. Support with motorised stepless adjustment in longitudinal and transverse direction
      3. Longitudinal motorised adjustment following the print repeat
    10. Fs 1100 Handle Strip Form Cutter
      1. To cut the handle strip shape
      2. Servo drive, synchronised to intermittent sealing machine
      3. Rotating knife
      4. 1 FSW, handle shape tool set cutting shape, half-round: to be determined
      5. Support with motorised stepless adjustment in longitudinal and transverse direction
      6. Longitudinal motorised adjustment following the print repeat
      7. Ionisation of handle strip
      8. Scrap removal via suction unit
    11. Peps 1100.1 Tear-Open Perforation Unit
      1. Simple or double perforation beneath the seam
      2. Tools have to be specified according to product
      3. Support with motorised stepless adjustment in longitudinal and transverse direction
      4. Longitudinal motorised adjustment following the print repeat
      5. Upper part of the punch can be tilted