Description Overview Greenville continuous indigo and sulphur and mercerizing dyeing line in 20 ropes Year reconditioned: 2004 Stopped on 2009 Still on mill floor Ball Warping Machines Reed-Chatwood ball warper, model WC 480, year 1991 Maximum diameter: 1200 mm Traverse maximum: 1200 mm Maximum weight: 816 kg Electronic control 2 rollers with sensor for automatic regulation and constant and peripheric winding speed and tension yarn from creel V Creel Reed-Chatwood V creel, model LVC/A, year 1991 With electronic tension regulation 504 positions working 504 positions storage Gauge 340 mm x 340 mm 80-wood log Indigo and Sulphur and Mercerizing Ropes Dyeing Line Greenville, year 1972, year reconditioned 2004 Ropes range 20 ropes This rope range has the flexibility to produce 11 different dyeing processes Creel for 20 Balls Warp Positions Creel for 20 balls warp positions Ropes Yarn Introduction and Dragging Calender Ropes yarn introduction and dragging calender Tank 1 - Sodaing, Imbibition and Purging Tank With liquid circulation and filtering group With squeezing padder for 10000 kg in upper position Steamer With vertical passages of fabric by 6 upper and under 5 cylinders Capacity: 40 linear meters Tank 2 - Fixing, Washing, Indigo Dyeing Tank With squeezing padder for 10000 kg for each tank 8 Longitudinal Finned Cylinders for Oxidization of Indigo-Dyed Yarns Fabric capacity 28 linear meters Tank 3 - Neutralization, Washing and Indigo Dyeing With squeezing padder 10000 kg Iron AISI 316 for each tank 8 Longitudinal Finned Cylinders for Oxidization of Indigo-Dyed Yarns Fabric capacity 28 linear meters Tank 4 - Tank 5, Washing and Indigo Dyeing Tank With squeezing padder 10000 kg for each tank 8 Longitudinal Finned Cylinders for Oxidization of Indigo-Dyed Yarns Fabric capacity 28 linear meters Tank 6 - Tank 7, Washing and Indigo Dyeing, Black Sulphur Dyeing With squeezing padder 10000 kg for each tank 8 Longitudinal Finned Cylinders for Oxidization of Indigo-Dyed Yarns For oxidization of indigo-dyed yarns Tank 8 - Indigo Special Colors Dyeing, Black Sulphur Dyeing Tank With liquid circulation and filtering group With squeezing padder 10000 kg for each tank 8 Longitudinal Finned Cylinders for Oxidization of Indigo-Dyed Yarns Fabric capacity 28 linear meters In upper position Steamer With vertical passages of fabric by 6 upper and under 5 cylinders Capacity: 40 linear meters Indigo Circulation Tank Completed with filters, heating coils and automatic doser for hydrosulphite, capacity for 200 liters With dosing pump for automatic soda dosing Electronic equipment for control of pH and redox parameters Tank 9 - Tank 10, Indigo Dyeing, Black Sulphur Dyeing With squeezing padder 10000 kg for each tank 8 Longitudinal Finned Cylinders for Oxidization of Indigo-Dyed Yarns For oxidization of indigo-dyed yarns Tank 11 - Tank 12 - Tank 13, Hot Washing (and/or Indigo Dyeing) Tank with squeezing padder 10000 kg With inox steel hood and aspiration fan All inside and outside tanks and cylinders are in inox iron All the tanks are thermoregulated Each tank is commanded by motor power inverter Ramallumin Drying Cylinders Year: 1972, year reconditioned 2002 Part of tefloned cylinders All cylinders steam heating thermoregulated exit 20 coiler system for cans Diameter: 1200 mm x height 800 mm For dyeing ropes Panel electronic computerized and electric power for all functions of the line Electronic control of the tension of the yarn with elongations in % between the different points Moisture control Cans Storage Diameter: 1200 mm x height 800 mm Including cabling and piping Inox Iron Control Panel for the Dyeing Process Inox iron control panel for the dyeing process Inox Iron Control Panel for the Speed Regulation Inox iron control panel for the speed regulation Inox Iron Control Panel for the Colors Kitchen Colors automatic electronic kitchen Capacious for Dark Indigo Salvage Capacity for dark indigo salvage for 3500 liters each Capacious for Dark Indigo Salvage Capacity for dark indigo salvage for 10000 liters each All the capaciouses are in inox iron and are provided with the electric agitator Part of them are thermoregulated Direct Warper Machines for Rebeaming - Reed-Chatwood Chain Beamers Reed-Chatwood chain beamers direct warpers, model SBB, year 1991 Maximum speed 410 m/min Beam flange diameter: 1000 mm Beam maximum weight: 907 kg For rebeaming from cans with ropes dyeing to Reed-Chatwood chain beamers With automatic electronic prefeeder accumulator with 2 positive rollers for electronic control of constant tension and peripheric speed ropes Direct Warper Machines for Rebeaming - Nuova Formia Chain Beamers Nuova Formia chain beamers direct warpers, year 1987 Maximum speed: 410 m/min Beam flange diameter: 1000 mm Beam maximum weight: 907 kg For rebeaming from cans with ropes dyeing to Nuova Formia chain beamers With automatic electronic prefeeder accumulator with 2 positive rollers for electronic control of constant tension and peripheric speed ropes Warp Beams Flange diameter: 1000 mm Inside distance flange to flange: 1600 mm For exit chain beamers and feeding creel rotal sizing machine Spare parts existing in the company Sizing Machine Rotal sizing machine, year 1990 Feeding Creel for 16 Positions For beams flange diameter: 1000 mm x inside distance flange to flange 1600 mm Size Tank with Double Group of Double Squeezing 3 cylinders each set group High pressure type Year: 1999 Complete Dryer Group Model of 16 drying inox cylinders Diameter: 800 mm Part of them tefloned With side coverings and aspirator Automatic Beaming Machine For beams width: 2600 mm For flange diameter: 1200 mm Completed with electronic controls, etc. Sizing Kitchen Composed of inox 1 tank for size preparation, capacity: 1000 liters And capacious for cooking autoclave of 1000 liters And of 2 storage reserve sizing capacious for 1500 liters Completed with electric panel with thermoregulation, etc
