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NovaStar, FG100, Horizontal Automatic Continuous Polyurethane Foam Production Line, Width 2350mm, Foaming Height 1250mm (New)

NovaStar, FG100, Horizontal Automatic Continuous Polyurethane Foam Production Line, Width 2350mm, Foaming Height 1250mm

Description

  1. Overview
    1. Horizontal automatic, continuous polyurethane foam production line
    2. Model: LF-2400
    3. Foaming width: 2350 mm (92.5 inches)
    4. Foaming height: 1250 mm (49.2 inches)
    5. Total machine dimensions: 34 m length × 4.55 m width × 3.2 m height
    6. Foaming material groups: 13
    7. Foaming width range: 1250 mm to 2350 mm
    8. Foaming height: 1250 mm and below
    9. Foaming density range: 10 kg/m³ to 50 kg/m³
    10. Foaming speed range: 3500 mm/min to 6800 mm/min
    11. Foaming output range: 100 to 300 L/min
    12. Material spraying method: double ways (sprayer head and trough, upper, down, front, back adjustable)
    13. Film lift device with foaming top flatting function
    14. Material lack warning and stop device (foaming protect function)
    15. Oven declining board height and width adjustable by electric
    16. Oven side links width adjustable by electric
    17. Side film with automatic furl system
    18. Mixing head: large (Φ90 mm) with premixing
    19. Control modes: button control, PLC and touch screen control, or both button plus PLC and touch screen control
    20. Block cutter cutting size: L 1500 mm × W 2350 mm × H 1300 mm
    21. Mixing head motor: 37 kW
    22. Total power: approximately 150 kW
    23. Option: bottom paper rewinding system
  2. Mixing Head
    1. Foaming controlling platform plus mixing frame: L 4.2 m × W 4.5 m × H 3.2 m
    2. Main mixer: Φ90 mm plus silicone mixer, 1 set
    3. Electronic spraying equipment, 1 set
    4. Troughs: 2 pieces
    5. Drive system: main mixing 37 kW motor plus transducer, 1 set
    6. Spray head: 400 W geared motors plus transducer
  3. Oven
    1. Standard dimensions: total length L 17.5 m × W 4.5 m × H 3.2 m
    2. Side conveyor: L 17.5 m × W 2.3 m × H 1.2 m
    3. Galvanized board: W 63 mm × H 1200 mm, 1200 pieces
    4. Speed: stepless timing, 0 to 6800 mm/min
    5. Drive system: 4 kW transducer, 1 set; 1.5 kW deceleration motor, 2 sets; 2.2 kW deceleration motor with brake, 1 set; 1.5 kW strong centrifugal exhaust fan, 3 sets
  4. Side Film and Paper Lift System
    1. Total length: 6 m
    2. Lifts side paper
    3. Foaming top flatting function
    4. Drive system (lift function): 0.2 kW deceleration motor, 2 sets
    5. Lift distance: 300 mm
  5. Oven Declining Board
    1. Dimensions: L 8.1 m × W 1.15 m to 2.3 m
    2. Declining board width and height adjustable automatically
    3. Drive system: 400 W deceleration motors, 8 sets; 750 W deceleration motor, 1 set
  6. Conveyor Inside the Oven
    1. Standard dimensions: L 17.5 m × W 2.4 m × H 0.8 m (no distance chain board)
    2. Horizontal conveyor: galvanized board W 100 mm × H 2400 mm
    3. Speed range: stepless timing, 0 to 6800 mm/min
    4. Drive system: 4 kW transducer and motor plus deceleration motor
  7. Foam Block Cutter
    1. Foam cutting size: W 2.4 m × H 1.25 m
    2. Cutting method: works in phase with the production line
    3. Cutting from bottom to top using blade
    4. Digital control cutting length
    5. Foam clamped by cylinder
  8. Material Pot Types
    1. PPG pot: 6 m³, Δ5 mm A3 steel plate, with temperature controlling, stirrer system, filtration system, 3 kW + 120 type, quantity 1
    2. PPG + CACO3, POP pot: 4 m³, Δ5 mm A3 steel plate, with temperature controlling, stirrer system, filtration system, 3 kW + 120 type, quantity 2
    3. TDI pot: 4 m³, Δ4 mm stainless steel, with temperature controlling, stirrer system, filtration system, 2.2 kW + 120 type, quantity 1
    4. MC pot: 1 m³, Δ2 mm stainless steel, with temperature controlling, filtration system, quantity 1
    5. Flame retardant pot: 1 m³, Δ2 mm A3 steel plate, with temperature controlling, stirrer system, filtration system, 1.5 kW + 80 type, quantity 1
    6. Water, SI, black material pots: 200 L, Δ1.5 mm stainless steel, filtration system, water keeping automatically, quantity 3
    7. ANN, TIN, color × 2 etc. pots: 120 L, Δ1.5 mm stainless steel, filtration system, quantity 4
    8. CACO3 mixing pot: 1.0 m³, Δ3 mm A3 steel board with stirrer, 4 kW + 135 type, quantity 1
    9. MC standard tank: 50 L, quantity 1
  9. Material Supply System
    1. PPG + CACO3, POP: flow 60 to 150 L/min, pump BT/6BZ0CK51/04 (Germany Kracht brand), motor Siemens 7.5 kW, 22B-D017N104, quantity 2
    2. PPG: flow 50 to 200 L/min, pump BT/6BZ0CK51/04 (Germany Kracht brand), motor Siemens 5.5 kW, 22B-D012N104, quantity 1
    3. TDI: flow 40 to 110 L/min, pump KF80RX7 (Germany Kracht brand), motor Siemens 4.0 kW, 22B-D010N104, quantity 1
    4. MC: flow 9 to 28 L/min, pump KF20RX2 (Germany Kracht brand), motor Siemens 2.2 kW, 22A-D6P0N104, quantity 1
    5. Flame retardant: flow 10 to 40 L/min, pump KF40RX2 (Germany Kracht brand), motor Siemens 2.2 kW, 22A-D6P0N104, quantity 1
    6. Black material: flow 4 to 12 L/min, pump KF8RX2 (Germany Kracht brand), motor Siemens 1.5 kW, 22A-D4P0N104, quantity 1
    7. Water: flow 4 to 12 L/min, pump CAT-270 (American Cat brand), motor Siemens 1.5 kW, 22A-D4P0N104, quantity 1
    8. ANN, TIN, SI, color × 2: flow 2 to 5 L/min, pump KF2.5RX2 (Germany Kracht brand), motor Siemens 0.75 kW/4 pole, 22A-D2P3N104, quantity 5
    9. TDI loading: flow 80 L/min, pump NB3-C63F, motor Siemens 2.2 kW/4 pole, quantity 1
    10. MC loading: flow 28 L/min, pump NB2-C20F, motor Siemens 1.5 kW/4 pole, quantity 1
  10. Valve and Flow Meter Types
    1. PPG, POP, PPG + CACO3: valve and switch VB-41DA/DN50, diameter/flow amount G2″, quantity 3
    2. TDI: valve and switch VB-41DA/DN25, diameter/flow amount G1″/0.6 to 6 m³/h, flow meter FA10-50F, quantity 1
    3. MC: valve and switch VB-41DA/DN15, diameter/flow amount G1/2″/100 to 1000 L/h, flow meter FA10-25F, quantity 1
    4. Flame retardant: valve and switch VB-41DA/DN20, diameter/flow amount G3/4″, quantity 1
    5. AN, SI, TIN, black, color × 2: valve and switch VB-41DA/DN15, diameter/flow amount G1/2″, quantity 6
    6. Water: valve and switch VB-41DA/DN15, diameter/flow amount G1/2″/60 to 600 L/h, flow meter FA10-15, quantity 1
    7. Air: diameter/flow amount 20 to 200 L/h, flow meter DK800, quantity 1
  11. Electronic Control and Pneumatic Equipment
    1. Control system: PLC plus manual, CPU226 + EM223, Siemens or AB, quantity 1 set
    2. Man-machine interface with control software: 15″ real color, Siemens or AB plus Taiwan, quantity 1 set
    3. AC contactor: LC1-D0901-M17N-220V, Schneider, quantity 30 sets
    4. Multi-stage switch: SC48-3A3A, Schneider, quantity 1 set
    5. Various types of switches: XB-2BW3 MIC (LED light, green), Benli, quantity 40 sets
    6. Intermediate relay: quantity not specified