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NovaStar, PC114, Ball Fiber Vacuum Pillow Filling Machine, 1200mm Working Width, 72.5kW (New)

Description

  1. Overview
    1. Automatic ball fiber vacuum pillow filling machine line assembled with automatic bale breaker, fine fiber opener, ball fiber machine units, electrical weighing system, and vacuum pillow filling system.
    2. The whole line can be handled by only 1 operator controlled by Siemens PLC program.
    3. Able to be used for both down-like fiber and regular fiber ball forming.
    4. With different producing data adjustment, able to make different fiber ball quality, size, and elasticity according to client’s requirement and fiber raw material type.
    5. The best fiber ball arrangement is to have not too tight and not too separated fiber balls, otherwise there will be no enough air passing through.
    6. High technical, high capacity, high capability is the most important feature of the ball fiber machine.
    7. It is the top capacity and top quality in fiber ball forming in the world market at this moment.
  2. Material Application
    1. Conjugate hollow siliconized polyester fiber.
    2. Hollow siliconized polyester fiber.
    3. Fire proof polyester fiber.
    4. Recycle hard and soft PSF.
    5. Size: 1D-15D, 25-64mm.
    6. Mixing fiber ball forming: 0.5D down-like PSF mixing with 2.5D conjugate or up.
  3. Competitive Advantages
    1. Washing testing standard capability.
    2. 1 operator is needed.
    3. Anti-deviation feeding conveyor system.
    4. V-wire cylinder and rollers adapted to the fine opener.
    5. Reasonable design that will protect the original polyester fiber elasticity quality, so that the finished pillow will be of a good shape.
    6. Fine opener main cylinder circuit detection protection.
    7. Cylinder and rollers are made by high dynamic balance process, so that the machine is running without vibration and noise.
    8. Extremely limited maintenance.
    9. Easy to operate.
    10. High production capacity.
    11. All electrical key parts are by the most famous world brands such like Siemens, Schneider, and AB etc., the client can find local service easily.
    12. Overseas machinery commissioning by our engineers is available.
    13. The machine safety control system is able to meet the top range safety rules in the world market.
    14. Finished productions is able to pass top range washing testing.
  4. Specifications
    1. Production name: Polyester fiber ball vacuum pillow filling machine.
    2. Power: 72.5 kW.
    3. Voltage: 480 V, 60 Hz, 3 phase or as per customer requirement.
    4. Layout: 26800 x 4775 x 4395 mm.
    5. Capacity: 8 cps/min.
    6. Air pressure: 6 to 8 bar.
    7. Bale breaker working width: 1200 mm.
    8. Fine opener working width: 1000 mm.
    9. Ball fiber machine working width: 1000 mm.
    10. Vacuum filling cabinet: 1 x 2 nozzles.
    11. Vacuum blower power: 11 kW.
    12. Silo height: 3050 mm.
    13. Filling capacity: 8 pc/min.
  5. Equipment Details
    1. Bale breaker, item number 03E, power 4.45 kW, quantity 1.
    2. Fine fiber opening machine, item number 01EA, power 13.2 kW, quantity 1.
    3. Fiber feeding blower A, item number 05, power 2.2 kW, quantity 1.
    4. Metal separator, quantity 1.
    5. Vibration hopper A, item number 01, quantity 1.
    6. Fiber ball pre-forming, item number 04CB, power 14.55 kW, quantity 1.
    7. Feeding blower B, item number 05, power 2.2 kW, quantity 1.
    8. Vibration hopper B, item number 01, quantity 1.
    9. Fiber ball machine, item number 04CB, power 14.55 kW, quantity 1.
    10. Feeding blower C, item number 05, power 2.2 kW, quantity 1.
    11. Silo, item number 04, power 3.7 kW, quantity 1.
    12. Feeding blower D, item number 05, power 2.2 kW, quantity 1.
    13. Electrical weighing system, item number 06, power 2.25 kW, quantity 1.
    14. Vacuum filling system, 4 nozzles, item number 03, power 11 kW, quantity 1.
    15. Dust collection, quantity 1.
    16. Siemens PLC control system, quantity 1.
  6. Machine Layout Diagram
    1. Machines included in this line: bale breaker 03E, fine opener 01EA, fiber blower, 3-way duct device (option), ball fiber machine 04CB, silo 04, electrical weighing system, vacuum filling system, dust collection, Siemens PLC control system.
  7. Bale Breaker 03E
    1. The bale breaker is able to load 2 bales of raw material at once in order to save labor cost.
    2. Custom bale breaker size according to different requirement.
    3. Anti-deviation conveyor system which will protect the belt long life.
    4. Reasonable nail apron design.
    5. It is applied by non-woven production lines with load cell system while supplying material to a carding machine with mixing material.
    6. Stable load cell frame design which will not affect the accuracy in order to make proper mixing ratio.
    7. Safety line and emergency switch.
    8. Power: 4.45 kW.
    9. Voltage: 3 phase by order.
    10. Capacity: 1-2 bales.
    11. Working width: 1200 mm.
  8. Fine Opener 01EA
    1. The machine main structure is produced by computerized laser cutting machine in order to have stable quality and long life.
    2. Anti-deviation device for the conveyor that keeps long life without damage.
    3. The cylinder and rollers are covered with v-wire to open the fiber at a higher opening rate without damaging the conveyor, worker, and main cylinder, so that we can adjust the speed according to different material and different opening rate.
    4. It can be used for micro fiber also.
    5. With inverters.
    6. Metal alarm system by control system.
    7. Main cylinder circuit detector which is used to make sure for the cylinder not to get stuck.
    8. Capability to open fine fiber 0.5D to regular fiber 15D, 8 mm to 64 mm without any damage.
    9. Power: 13.2 kW.
    10. Voltage: 3 phase by order.
  9. Fiber Blower
    1. The fiber blower is used to feed the opened fiber into fiber ball forming machine by air switch control system that works very evenly, meanwhile it will not be affected by static electricity.
    2. Well protected motor system away from the fiber dust in order to avoid accident by fire.
    3. Power: 2.2 kW.
    4. Weight: 100 kg.
    5. Capacity: 300 kg/h up.
    6. Aluminum blower blade done by dynamic balance process.
  10. 3-Way Duct Device (Option)
    1. The 3-way duct device is mainly used to feed the raw material to different directions according to the operation mode adjusted by the PLC program.
    2. By the 3-way duct distribution, you are able to make 2 types of fiber final production filling: ball fiber pillows and regular fiber pillows.
    3. Easy to adjust by the program on the control screen.
    4. Air pressure: 6 bar.
    5. Duct diameter: 300 mm.
  11. Ball Fiber Machine 04CB
    1. The down-like ball fiber machine is able to make 2.5D fiber up and 25 mm-64 mm polyester fiber according to different requirement.
    2. Adjustable ball fiber size and capacity that is able to reach different range of the fiber ball and finished production quality requirement.
    3. With reasonable design and technical balling date adjustment, the finished ball fiber is able to hold warm air and keep the production fluffy enough.
    4. It is able to pass the top range washing testing requirement by top range producers.
    5. The vibration hopper has been specially designed for non-woven producing machines, especially for opening, balling machines etc., which is able to feed the raw material into the processing machine evenly in order to produce uniform web quality.
    6. Power: 14.55 kW.
    7. Voltage: 3 phase by order.
    8. Capacity: 130 to 300 kg per hour according to different fiber type, capacity, and fiber ball quality standard.
  12. Silo 04
    1. The screw silo is prepared according to the latest screw designed silo which is able to work with any filling material such as normal fiber, ball fiber, and mixed foam, feather etc.
    2. The material discharging and input will be controlled by the photo cell signals in order to have free material movement and not to have any fiber stuck, so that the finished production is fluffy and high quality.
    3. Power: 3.7 kW.
    4. Voltage: 3 phase by order.
  13. Electrical Weighing System
    1. Integrated electrical weighing system for precise material measurement.
  14. Vacuum Filling System
    1. Vacuum filling system with 4 nozzles for efficient pillow filling.
  15. Dust Collection
    1. Dust collection system included for clean operation.
  16. Siemens PLC Control System
    1. Siemens PLC control system for automated line management.