Greenville continuous indigo and sulphur and mercerizing dyeing line in 20 ropes
All reconditioned in 2004
Stopped in 2009
Still on mill floor
Ball Warping Machines
Red-Chatwood ball warper, model WC 480, year 1991
Maximum diameter 1200 mm
Traverse maximum 1200 mm
Maximum weight 816 kg
Electronic control with 2 rollers with sensor for automatic regulation and constant and peripheric winding speed and tension yarn from creel
Reed-Chatwood V creel, year 1991, model LVC/A
Electronic tension regulation
504 positions working, 504 positions storage
Gauge 340 mm x 340 mm
Wood log, quantity 80
Indigo and Sulphur and Mercerizing Ropes Dyeing Line
B-indigo and sulphur and mercerizing ropes, year 1972
All reconditioned in 2004
Greenville
Ropes range 20 ropes
This rope range has the flexibility to produce 11 different dyeing processes
Complete of creel for 20 balls warp positions
Ropes yarn introduction and dragging calender
Tank 1 - sodaing, imbibition and purging tank with liquid circulation and filtering group with squeezing padder for 10000 kg in upper position
Steamer with vertical passages of fabric by 6, upper and under 5 cylinders, cap. l.m. 40
Tank 2 - fixing, washing, indigo dyeing tank with squeezing padder for 10000 kg for each tank
Sets of 8 longitudinal finned cylinders for oxidization of indigo-dyed yarns, fabric capacity 28 linear meters
Tank 3 - neutralization, washing and indigo dyeing with squeezing padder 10000 kg, iron AISI 316 for each tank
Sets of 8 longitudinal finned cylinders for oxidization of indigo-dyed yarns, fabric capacity 28 linear meters
Tank 4 and tank 5 - washing and indigo dyeing tank with squeezing padder 10000 kg for each tank, quantity 2
Sets of 8 longitudinal finned cylinders for oxidization of indigo-dyed yarns, fabric capacity 28 linear meters
Tank 6 and tank 7 - washing and indigo dyeing, black sulphur dyeing with squeezing padder 10000 kg for each tank, quantity 2
Sets of 8 longitudinal finned cylinders for oxidization of indigo-dyed yarns, fabric capacity 28 linear meters
Tank 8 - indigo special colours dyeing, black sulphur dyeing tank with liquid circulation and filtering group with squeezing padder 10000 kg for each tank
Sets of 8 longitudinal finned cylinders for oxidization of indigo-dyed yarns, fabric capacity 28 linear meters, in upper position
Steamer with vertical passages of fabric by 6, upper and under 5 cylinders, cap. l.m. 40
Indigo circulation tank completed with filters, heating coils, and automatic doser for hydrosulphite capacious for 200 lts with dosing pump for automatic soda dosing, electronic equipment for control of pH and redox parameters
Tank 9 and tank 10 - indigo dyeing, black sulphur dyeing with squeezing padder 10000 kg for each tank, quantity 2
Sets of 8 longitudinal finned cylinders for oxidization of indigo-dyed yarns
Tank 11, tank 12, tank 13 - hot washing (and/or indigo dyeing) tank with squeezing padder 10000 kg with inox steel hood and aspiration fan, all inside and outside tanks and cylinders are in inox iron, all the tanks are thermoregulated, each tank is commanded by motor power inverter, quantity 3
Ramallumin drying cylinders, year 1972, all reconditioned in 2002, part of tefloned cylinders, all cylinders steam heating thermoregulated exit, 20 coiler system for cans (diam. 1200 mm x h. 800 mm) for dyeing ropes, panel electronic computerized and electric power for all functions of the line, electronic control of the tension of the yarn with elongations in % between the different point, moisture control, quantity 36
Cans storage (diam. 1200 mm x h. 800 mm) including cabies-piping, quantity 60
Inox iron control panel for the dyeing process
Inox iron control panel for the speed regulation
Inox iron control panel for the colours kitchen, colors automatic electronic kitchen
Composed with capacious for dark indigo salvage for 3500 lts each, quantity 6
Capacious for dark indigo salvage for 10000 lts each, all the capaciouses are in inox iron and are provided with the electric agitator, part of them are thermoregulated, quantity 6
Direct Warper Machines for Rebeaming
Reed-Chatwood chain beamers (direct warpers), model SBB, year 1991
Maximum speed 410 m/min
Beam flange diameter 1000 mm
Beam maximum weight 907 kg
For rebeaming from cans with ropes dyeing to Reed-Chatwood chain beamers with automatic electronic prefeeder accumulator with 2 positive rollers for electronic control of constant tension and peripheric speed ropes
Nuova Formia chain beamers (direct warpers), year 1987
Maximum speed 410 m/min
Beam flange diameter 1000 mm
Beam maximum weight 907 kg
For rebeaming from cans with ropes dyeing to Nuova Formia chain beamers with automatic electronic prefeeder accumulator with 2 positive rollers for electronic control of constant tension and peripheric speed ropes, quantity 5
Warp beams flange diameter 1000 mm, inside distance flange to flange 1600 mm, for exit chain beamers and feeding creel rotal sizing machine, spare parts existing in the company, quantity 100
Sizing Machine
Rotal sizing machine, year 1990
Composed with feeding creel for 16 positions for beams flange diameter 1000 mm x inside distance flange to flange 1600 mm
Size tank with double group of double squeezing, 3 cylinders each set group, high pressure type, year 1999, complete, quantity 2
Dryer-group model of 16 drying inox cylinders, diameter 800 mm, part of them tefloned, with side coverings and aspirator
Automatic beaming machine for beams width 2600 mm, for flange diameter 1200 mm, completed with electronic controls, etc.
Sizing kitchen composed of inox 1 - tank for size preparation capacity 1000 lts and capacious for cooking autoclave of 1000 lts and of 2 storage reserve sizing capacious for 1500 lts, completed with electric panel with thermoregulation, etc.
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