Greenville, Continuous Indigo & Sulphur and Mercerizing Dyeing Line, 1972, 20 Ropes

Description

  1. Overview
    1. Greenville continuous indigo and sulphur and mercerizing dyeing line in 20 ropes
    2. All reconditioned in 2004
    3. Stopped in 2009
    4. Still on mill floor
  2. Ball Warping Machines
    1. Red-Chatwood ball warper, model WC 480, year 1991
    2. Maximum diameter 1200 mm
    3. Traverse maximum 1200 mm
    4. Maximum weight 816 kg
    5. Electronic control with 2 rollers with sensor for automatic regulation and constant and peripheric winding speed and tension yarn from creel
    6. Reed-Chatwood V creel, year 1991, model LVC/A
    7. Electronic tension regulation
    8. 504 positions working, 504 positions storage
    9. Gauge 340 mm x 340 mm
    10. Wood log, quantity 80
  3. Indigo and Sulphur and Mercerizing Ropes Dyeing Line
    1. B-indigo and sulphur and mercerizing ropes, year 1972
    2. All reconditioned in 2004
    3. Greenville
    4. Ropes range 20 ropes
    5. This rope range has the flexibility to produce 11 different dyeing processes
    6. Complete of creel for 20 balls warp positions
    7. Ropes yarn introduction and dragging calender
    8. Tank 1 - sodaing, imbibition and purging tank with liquid circulation and filtering group with squeezing padder for 10000 kg in upper position
    9. Steamer with vertical passages of fabric by 6, upper and under 5 cylinders, cap. l.m. 40
    10. Tank 2 - fixing, washing, indigo dyeing tank with squeezing padder for 10000 kg for each tank
    11. Sets of 8 longitudinal finned cylinders for oxidization of indigo-dyed yarns, fabric capacity 28 linear meters
    12. Tank 3 - neutralization, washing and indigo dyeing with squeezing padder 10000 kg, iron AISI 316 for each tank
    13. Sets of 8 longitudinal finned cylinders for oxidization of indigo-dyed yarns, fabric capacity 28 linear meters
    14. Tank 4 and tank 5 - washing and indigo dyeing tank with squeezing padder 10000 kg for each tank, quantity 2
    15. Sets of 8 longitudinal finned cylinders for oxidization of indigo-dyed yarns, fabric capacity 28 linear meters
    16. Tank 6 and tank 7 - washing and indigo dyeing, black sulphur dyeing with squeezing padder 10000 kg for each tank, quantity 2
    17. Sets of 8 longitudinal finned cylinders for oxidization of indigo-dyed yarns, fabric capacity 28 linear meters
    18. Tank 8 - indigo special colours dyeing, black sulphur dyeing tank with liquid circulation and filtering group with squeezing padder 10000 kg for each tank
    19. Sets of 8 longitudinal finned cylinders for oxidization of indigo-dyed yarns, fabric capacity 28 linear meters, in upper position
    20. Steamer with vertical passages of fabric by 6, upper and under 5 cylinders, cap. l.m. 40
    21. Indigo circulation tank completed with filters, heating coils, and automatic doser for hydrosulphite capacious for 200 lts with dosing pump for automatic soda dosing, electronic equipment for control of pH and redox parameters
    22. Tank 9 and tank 10 - indigo dyeing, black sulphur dyeing with squeezing padder 10000 kg for each tank, quantity 2
    23. Sets of 8 longitudinal finned cylinders for oxidization of indigo-dyed yarns
    24. Tank 11, tank 12, tank 13 - hot washing (and/or indigo dyeing) tank with squeezing padder 10000 kg with inox steel hood and aspiration fan, all inside and outside tanks and cylinders are in inox iron, all the tanks are thermoregulated, each tank is commanded by motor power inverter, quantity 3
    25. Ramallumin drying cylinders, year 1972, all reconditioned in 2002, part of tefloned cylinders, all cylinders steam heating thermoregulated exit, 20 coiler system for cans (diam. 1200 mm x h. 800 mm) for dyeing ropes, panel electronic computerized and electric power for all functions of the line, electronic control of the tension of the yarn with elongations in % between the different point, moisture control, quantity 36
    26. Cans storage (diam. 1200 mm x h. 800 mm) including cabies-piping, quantity 60
    27. Inox iron control panel for the dyeing process
    28. Inox iron control panel for the speed regulation
    29. Inox iron control panel for the colours kitchen, colors automatic electronic kitchen
    30. Composed with capacious for dark indigo salvage for 3500 lts each, quantity 6
    31. Capacious for dark indigo salvage for 10000 lts each, all the capaciouses are in inox iron and are provided with the electric agitator, part of them are thermoregulated, quantity 6
  4. Direct Warper Machines for Rebeaming
    1. Reed-Chatwood chain beamers (direct warpers), model SBB, year 1991
    2. Maximum speed 410 m/min
    3. Beam flange diameter 1000 mm
    4. Beam maximum weight 907 kg
    5. For rebeaming from cans with ropes dyeing to Reed-Chatwood chain beamers with automatic electronic prefeeder accumulator with 2 positive rollers for electronic control of constant tension and peripheric speed ropes
    6. Nuova Formia chain beamers (direct warpers), year 1987
    7. Maximum speed 410 m/min
    8. Beam flange diameter 1000 mm
    9. Beam maximum weight 907 kg
    10. For rebeaming from cans with ropes dyeing to Nuova Formia chain beamers with automatic electronic prefeeder accumulator with 2 positive rollers for electronic control of constant tension and peripheric speed ropes, quantity 5
    11. Warp beams flange diameter 1000 mm, inside distance flange to flange 1600 mm, for exit chain beamers and feeding creel rotal sizing machine, spare parts existing in the company, quantity 100
  5. Sizing Machine
    1. Rotal sizing machine, year 1990
    2. Composed with feeding creel for 16 positions for beams flange diameter 1000 mm x inside distance flange to flange 1600 mm
    3. Size tank with double group of double squeezing, 3 cylinders each set group, high pressure type, year 1999, complete, quantity 2
    4. Dryer-group model of 16 drying inox cylinders, diameter 800 mm, part of them tefloned, with side coverings and aspirator
    5. Automatic beaming machine for beams width 2600 mm, for flange diameter 1200 mm, completed with electronic controls, etc.
    6. Sizing kitchen composed of inox 1 - tank for size preparation capacity 1000 lts and capacious for cooking autoclave of 1000 lts and of 2 storage reserve sizing capacious for 1500 lts, completed with electric panel with thermoregulation, etc.