Type: needling line, working width 5000 mm, year of construction 1982-1998, electrical: 380/3/50
Complete needling line composed as follows
Thibeau CFX feeder, year of construction: 1983, working width: 2500 mm, continuous feed volumetric hopper
Thibeau Servolap-X-ray autoleveller, year of construction: 1983, working width: 2500 mm
Thibeau CA5-15P5 double cylinder - single doffer card, working width: 2500 mm, year of construction: 1982, Montenero flycombs 3600 strokes/min, DC drives
Asselin profile crosslapper, year of construction: 1998, speed 150 m/min, ingoing 3000 mm, outgoing 5000 mm, short track profile, DC motor with profile control
Dilo POD/50 pre-needler, year of construction: 1984, working width: 5200 mm, single board with 500 needle/lm, compressive batt feeder (FFS-system), 3 deliver rollers, 80 mm stroke
Dilo OUG 45 down and upstroke needle loom, year of construction: 1987, double boards both top and bottom, 8000 needles/lm, 2 delivery rollers
Dilo SV 45 structuring needle loom, year of construction: 1980, gauge 35 mm
Mathys roll-up unit
Compensator
Edge cutting and trimming
Length control
Weight control
Tension holders
Complete with Dewilde security system, year of construction: 1998
Infeed and outfeed rolls with tension holders
Compensator between needling and structuring looms
The line is currently producing 2.0, 3.0, 4.0 and 4.8 meter material
Products: structured carpets (ribs) PP 11 dtex/75 mm, 420 kg/hr, weight 330 gr/sqm, speed 5 m/min at 4 m working width
Products: velour carpets, 11 dtex + 70 dtex / 75 mm, 500 kg/hr, weight 550 gr/sqm, line speed 4.5 m/min
Hergeth/Kuester Complete Nonwoven Plant
Type: thermobonding line, working width 2500 mm (100 inches), year of construction 1983-1995, electrical: 380/3/50
Complete thermobonding line for nonwoven in the range of 12-80 gr/sqm (PP, polyester, rayon or mix), speed at 15-18 gr/sqm = 100 m/min
Composed as follows
Hergeth opening: 02 HF/W hopper feeders with weighing device, collecting belt with MZ mixer, magnet trap, KD 83 condenser with filter, feedbox, SO sawtooth opener, KO 83 condenser, feedbox, MTO micro-opener (from 1994), KD condenser (from 1991), FS/5 feedbox and TV3000 fan
Hergeth carding: 01 WZM K5 double-doffer random card with Masterchute automatic feeding and 2 feedtables (1 for each doffer)
Thermobonding: 1 Kuesters RKK 360 calander, 2 rollers - 1 smooth and 1 embossed, exit with 2 cooling rollers, HCL 36 system for hydraulic max pressure of 280 kN, thermo-oil heated including H.T.T. gas heated boiler
1 Edelmann MK-II.J2 winder
1 cutting machine
1 shrink-wrap packaging machine
1 roll lifting unit telfer for max 2000 kgs
The line is complete with all electrical panels and some spare parts including one embossed roller for the calander
The line was completely overhauled and refurbished in 1995
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