Chemtex, PET Plant, 1977-1984, Polyester Staple Fiber and Chips Production

Description

Overview
1. Pet plant for production of polyester chips, pet chips, raw polyester fibers, polyester staple fibers, polyester filament fibers, polyester tops, and polyester tow.
2. Plant machinery can be bought individually.
D.M.T. Melting Unit
1. Made by Chemtex (USA), DuPont license/technology.
2. Year: 1982.
Methanol Recovery
1. Made by Chemtex (USA), DuPont license/technology.
2. Year: 1977.
3. Consisting of: methanol recovery column, 3 methanol tanks.
Ethylene Glycol Recovery
1. Made by Chemtex (USA), DuPont license/technology.
2. Year: 1977.
3. Consisting of: ethylene glycol recovery column, 1 3-stage jet, 6 ethylene glycol tanks.
Solutions Preparation Tanks With Accessories
1. Made by Chemtex (USA), DuPont license/technology.
2. Year: 1977 - 1982.
Polymerization Line 1
1. Made by Chemtex (USA), DuPont license/technology.
2. Year: 1977.
3. Capacity: 12,000 tons/year.
4. Consisting of: 1 ester exchange reactor, 3 polycondensation reactors, 1 1-stage jet, 2 4-stage jets, 2 3-stage jets, 2 2-stage jets.
Polymerization Line 2
1. Made by Chemtex (USA), DuPont license/technology.
2. Year: 1984.
3. Capacity: 16,000 tons/year.
4. Consisting of: 1 ester exchange reactor, 3 polycondensation reactors, 1 1-stage jet, 2 4-stage jets, 2 3-stage jets, 1 2-stage jet.
Staple Fiber Extrusion/Spinning Line 1
1. Made by Chemtex (USA), DuPont license/technology.
2. Year: 1977.
3. 48 spindles.
4. Type of spinnerets: round/trilobal/hollow.
5. Max 1800 m/min.
Staple Fiber Extrusion/Spinning Line 2
1. Made by Chemtex (USA), DuPont license/technology.
2. Year: 1984.
3. 64 spindles.
4. Type of spinnerets: round/trilobal/hollow.
5. Max 1800 m/min.
Master Batch Dyeing Unit
1. Made by Chemtex (USA), DuPont license/technology.
2. Year: 1984.
2 Chippers
1. Made by Chemtex (USA), DuPont license/technology.
2. Year: 1984.
3 Teg Tanks
1. For the cleaning of spinnerets.
2. Made by Chemtex (USA), DuPont license/technology.
3. Year: 1977.
Various Spinnerets
1. Made by Chemtex (USA), DuPont license/technology.
2. Year: Various.
Drawing Frame (Chemtex, 1977)
1. Made by Chemtex (USA), DuPont license/technology.
2. Year: 1977.
Drawing Frame (Chemtex, 1977)
1. Made by Chemtex (USA), DuPont license/technology.
2. Year: 1977.
Drawing Frame (Chemtex, 1982)
1. Made by Chemtex (USA), DuPont license/technology.
2. Year: 1982.
Drawing Frame (Chemtex, 1982)
1. Made by Chemtex (USA), DuPont license/technology.
2. Year: 1982.
Baler With 1 Cutter
1. Made by Chemtex (USA), DuPont license/technology.
2. Year: 1977.
Baler With 2 Cutters
1. Made by Chemtex (USA), DuPont license/technology.
2. Year: 1977.
Baler With 3 Cutters
1. Made by Chemtex (USA), DuPont license/technology.
2. Year: 1982.
Converter
1. Made by NSC.
2. Year: 1982.
3. Consisting of: cutting converter with three flyers, tops baler.
Batch Polymerization
1. Made by Rohm & Haas Co (USA).
2. Year: 1977.
3. Capacity: 2,700 tons/year.
4. Consisting of: transesterification reactor with separation column, polycondensation reactor, 1 5-stage jet, waste fiber granulator, 6 chip silos, chip dryer, solid state polycondensation rotation reactor.
5. Solid state polymerisation (production of PET chips used for production of PET bottles).
6. Year: 1992.
7. Capacity: 3,000 tons/year.
Filament Fiber Extrusion/Spinning Line
1. Made by Rohm & Haas Co (USA).
2. Year: 1977.
3. 32/16 spindles.
4. Type of spinnerets: round/trilobal.
5. Max 1200 m/min.
Poy Extrusion/Spinning Line
1. Made by Barmag.
2. Year: 1991.
3. 8 spindles.
4. Type of spinnerets: round.
5. Max 3500 m/min.
Drawing Frame (Rieter, 1977)
1. Made by Rieter.
2. Year: 1977.
Drawing Frame (Rieter, 1977)
1. Made by Rieter.
2. Year: 1977.
Drawing Frame (Rieter, 1977)
1. Made by Rieter.
2. Year: 1977.
Additional Equipment
1. 3 drawtherm oil vaporizers.
2. Compressors consisting of: 6 compressors, 3 turbo compressors for chilled water.
3. Condux waste granulator.
General List of Products
1. Staple and tow: T-120 HT, 1.3 Dtex, high tenacity, cotton type; T-130 HT, 1.4 Dtex, high tenacity, cotton type; T-140 HT, 1.6 Dtex, high tenacity, cotton type; T-140 HT/OE, 1.6 Dtex, high tenacity/open end, cotton type; T-150, 1.7 Dtex, normal tenacity, cotton type; T-170, 1.9 Dtex, normal tenacity, cotton type; T-150 AP, 1.7 Dtex, low pill, cotton type; T-300, 3.3 Dtex, standard, wool type; T-400, 4.4 Dtex, standard, wool type; T-220 AP, 2.4 Dtex, low pill, wool type; T-250 AP, 2.8 Dtex, low pill, wool type; T-300 AP, 3.3 Dtex, low pill, wool type; T-400 AP, 4.4 Dtex, low pill, wool type; T-300 TLB, 3.3 Dtex, standard, trilobal, wool type; T-400 TLB, 4.4 Dtex, standard, trilobal, wool type; T-600, 6.7 Dtex, standard, filling, wadding, nonwovens; T-600 T, 6.7 Dtex, thermosetted, filling, wadding, nonwovens; T-600 HF, 6.7 Dtex, hollow, filling, wadding, nonwovens; T-900, 10.0 Dtex, standard, filling, wadding, nonwovens; T-1200, 13.0 Dtex, standard, filling, wadding, nonwovens; T-1200 HF, 13.0 Dtex, hollow, filling, wadding, nonwovens; T-1500, 17.0 Dtex, standard, filling, wadding, nonwovens.
2. Staple lengths: 24 mm, 28.2 mm, 30.3 mm, 32 mm, 36.2 mm, 38 mm, 56.7 mm, 60 mm, 72.4 mm, 80 mm, 90 mm, 94.2 mm, 100 mm, 108.6 mm, 110 mm, 121.4 mm, 140 mm, 150 mm.
3. Tops: standard, low pill, and black dyed; 2.4 Dtex, 2.8 Dtex, 3.3 Dtex, 4.4 Dtex, with 75 mm and 88 mm cut.
4. Filament.

Additional Specifications

Specifications

Capacity	12,000 to 16,000 tons/year polymerization lines
Included	['D.M.T. Melting Unit', 'Methanol Recovery', 'Ethylene Glycol Recovery', 'Solutions Preparation Tanks', 'Polymerization Line 1 (12,000 tons/year)', 'Polymerization Line 2 (16,000 tons/year)', 'Staple Fiber Extrusion/Spinning Line 1 (48 spindles)', 'Staple Fiber Extrusion/Spinning Line 2 (64 spindles)', 'Master Batch Dyeing Unit', '2 Chippers']