Company founded 1975 US-based machinery business experienced in worldwide sales.

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Toray, FOY Lines, 1980, 4 Lines, Nylon-6/Polyester, 3.2 to 6 Tons/Day Capacity

Description

  1. Overview
    1. Inventory number: E-5500
    2. Toray foy lines for sale
    3. Running on nylon-6; can run on polyester by adding crystallizer
    4. Year 1980
    5. Stopped in July 2004
    6. All documentation is available
    7. Available for inspection
    8. 300 kW/hr per line (approx)
    9. There are 4 lines
    10. Two produce 40/10 and 50/10; two produce 70/24 and 80/24 also 100 denier
  2. Productivity
    1. The two lines on 40/10 and 50/10 produce 3.2 tons per day each line for a total of 6.4 tons per day for the two lines
    2. The two lines on 70, 80 and 100 denier produce six tons per day each line for a total of 12 tons for the two lines
    3. Denier: 40
    4. Output: 33.4 g/min pack
    5. Winding speed: 4000 m/min
    6. Total efficiency: 94%
    7. Number of spinning packs: 64 packs/machine
    8. Calculation: 33.4 x 64 x 1440 x 0.94 x 4 x 0.000001 = 11.6 tons
  3. Dsd Process
    1. Nylon-6 DSD yarn is produced by using dried nylon-6 chips (FD chips) as the raw material
    2. This process comprises a spinning process and a take-up process
    3. In the spinning process, the FD chips are conveyed into a feed tank by gravity and discharged into an extruder by gravity
    4. In the extruder the polymer is molten and extruded under high pressure and conveyed into metering pumps through divergent polymer pipes
    5. The molten polymer measured by the metering pump is filtered in the spinning pack and then spun continuously through the spinneret
    6. The fresh spun yarn is cooled in a quenching chamber by conditioned air and passed to the take-up process through a spinning duct
    7. In the take-up process the yarn has spin-finish applied and is drawn between the 1st godet rollers and the 2nd godet rollers
    8. The yarn is heat-set on the 2nd godet rollers by electric heater, entangled by special nozzle with compressed air and wound up on a paper tube
    9. The wound drum is conveyed to the sorting process
  4. Spinning Machine
    1. 4 sets
    2. 1 machine = 1 extruder = 8 spin blocks = 16 metering pumps = 64 spinning packs = 64 spinnerets = 16 quenching chambers
    3. Spinning position pitch: 800 mm
    4. Each complete spinning machine comprises: 1 set extruder assembly with motor and heater (horizontal type)
    5. 1 set polymer pipe with outlet flange and heating boxes
    6. 8 sets spin blocks with electric heater - each spin block with 8 pack housing
    7. 16 sets metering pumps (three gears and double type)
    8. 16 sets metering pump drive devices with reducer and motor (individual drive)
    9. 16 sets spinning packs
    10. 64 sets spinnerets
    11. 16 sets quenching chambers with accessories
    12. 10 sets vent box assemblies and rupture disk assemblies
    13. 1 set spinning machine frame assembly and operating platform
    14. 1 lot floor plate assembly
    15. 16 sets spinning ducts and sub ducts
    16. 1 set motor and heater control panel
    17. 1 lot instruments and instrument panel
    18. 1 set static inverter
  5. Take-Up Machine
    1. 4 sets
    2. Each complete take-up machine consists of: 16 spinning positions which are individually equipped with 2 winding units
    3. Spinning position pitch: 800 mm
    4. Each winding package: approx 5.7 kg
    5. Mechanical speed: max 4500 m/min
    6. Each complete take-up machine comprises: 16 sets godet rollers with motor (individual drive). Each set consists of: 1 set 1st godet roller (2 rollers) and 1 set 2nd godet roller (2 rollers)
    7. 32 sets winding unit assemblies with motor. Four yarn ends/winding unit - TW601 mechanical speed: max 6000 m/min
    8. 1 set spin-finish supply system
    9. 1 set piping assembly for spin-finish and compression air inside machine
    10. 1 set front plate and machine frame assembly
    11. 1 set guides and guide holders
    12. 1 set common base
    13. 1 lot motor and heater control panels
    14. 1 lot static inverters
  6. Current Extruder Equipment
    1. 2 - 90 mm/20 D Toray for 40 deniers
    2. 2 - 120 mm/24 D Barmag for 70-100 deniers
  7. Condition
    1. Excellent condition