Company founded 1975 US-based machinery business experienced in worldwide sales.

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Giulio Bubani, Staple Polypropylene Fiber Production Plant, 18 T/Day, 15 Spinning Heads

Description

  1. Overview
    1. Inventory number: E-3205
    2. Complete plant for the production of polypropylene staple fibers for hygiene end uses
    3. Plant size fully matches requests for production of standard and special yarns with a high grade of flexibility
    4. Offer includes process machineries and utilities as later detailed
    5. Supply of production utilities may depend on demands of the site selected for installation
    6. Possible use of already installed or existing utilities may reduce the global value of the investment
    7. Assistance for dismantling of the plant
    8. Technical staff for formation of your technicians
    9. Deadline for supply as specified in list of equipment
  2. Basic Data
    1. Plant designed to produce 6000 t/y on two spinning lines (10 + 5 spinning heads) over 8000 h/y
    2. Production lines: 1 + 1 = 2
    3. Spinning heads: 10 + 5 = 15
    4. Number of tows: 2 + 1 = 3
    5. Drawing sections: 3 + 4 = 7
    6. Yarns per spinning head: 1200 - 2200
    7. Number of filaments per tow: 6000 - 11000
    8. Filament count (dpf): 2.2 - 5.0 dtex
    9. Cutter: 1 + 1 = 2
    10. Fiber cut length: 38 - 50 - 76 - 100 mm
    11. Mixing boxes: 4
    12. Max capacity of mix box: 1000 m³
    13. Bale former: 1 + 1 = 2
    14. Bale forming capacity: 2 t/h
    15. Storing capacity: 48 + 48 = 96 bales
    16. Production capacity: 18 t/day
  3. Product Characteristics
    1. Fiber name: PP staple fiber - TB 220
    2. Fiber type: Raw white hydrophile
    3. Cross section: Round
    4. End use: Thermobonded for coverstock and hygiene
    5. Count: 2.2 dtex / +/- 0.2
    6. Elongation at break: 280% / +/- 40
    7. Length: 38 mm / +/- 3
    8. Tenacity: 19 cn/tex / +/- 2
    9. Crimp: Tridimensional
    10. Finish: 0.4% / +/- 0.05
    11. Melting point: 160 °C
    12. Sinking time: < 3 s
    13. Thermo index: 20 / +/- 1.5
  4. Process Description
    1. Block diagram includes: chips storage, extrusion, manifold and spinning, air quench, spin finish, draw and heating, crimping, cutting, fiber blending, bales forming, weighting, labeling, and temporary storage
    2. Support systems include: electrical panel, diathermic oil heater, air conditioning unit, textile laboratory, spinneret laboratory, finishing oil preparation, compressed air production, chiller water production, demineralized water treatment, soft water treatment, and work shops
  5. Condition
    1. Complete plant available for dismantling
    2. Assistance for dismantling included
    3. Technical staff for formation of your technicians included
  6. Included
    1. Process machineries and utilities
    2. Assistance for dismantling of the plant
    3. Technical staff for formation of your technicians
    1. Delivery site to be determined
    2. Transport terms to be agreed