Company founded 1975 US-based machinery business experienced in worldwide sales.

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Sulzer, L5100 and L5001, Air-Jet Weaving Machine Unit, 44 Looms, 190cm Width, with Kaeser Compressors

Description

  1. Overview
    1. Complete air-jet weaving machine unit consisting of Sulzer L5100 and L5001 looms plus compressed air supply.
    2. Complete knitting mill including circular knitting machines and finishing equipment.
    3. All weaving machines are excellently maintained and ready for operation; the facility produced until October 2002 (dates of manufacture 1985-1991).
    4. Half of the weaving machines have a cleaning blower and suction device, which can be extended to all machines.
    5. A comprehensive depot of spare parts (optimally organized) exists.
    6. All weaving machines have at least 2 warp beams as basic equipment; 27 warp beams with warp yarn exist and can be used for training purposes.
    7. The facility is currently located in an air-conditioned hall (assembled ready for production); supply with pressurized air is located at the lower level and the weaving machines are supplied via a compressed air ring main.
    8. If required, technical support can also be given based on separate agreements and separate fees.
  2. Weaving Machines
    1. 16 Sulzer L5100 shaft control, central treading motion 8 shafts, speed up to 800 rpm, 2 color weft, storage TE, nominal width of machine 190 cm.
    2. 4 Sulzer L5100 shaft control, electr., shaft machine 16 shafts, speed up to 650 rpm, 2 color weft, storage TE, nominal width of machine 190 cm.
    3. 13 Sulzer L5001 shaft control, 12 heald shafts, speed up to 560 rpm, color weft 1/1 weft selection, storage TSP105.
    4. 11 Sulzer L5001 shaft control, shaft machine, 16 shafts, speed up to 560 rpm, weft color 1/1 weft selection, storage TSP105, nominal width of machine 190 cm.
  3. Compressed Air Supply
    1. 4 Kaeser screw compressors: 3 ESB 300, capacity 1744 m³/h; 1 FSB 440, capacity 2586 m³/h.
    2. 1 buffer storage 10,000 L.
    3. 3 refrigeration dryers type 180 FB and T2850, adjusted to capacity.
    4. 1 Bekomat oil separator.
    5. 1 micro filter Kaeser KF340.
    6. 1 heat recovery device EVS3 (can be used to heat office rooms).
    7. 1 micro-processor network control MVS6.
    8. The capacity of this unit is sufficient to supply up to 100 weaving machines.
  4. Production Capabilities
    1. Air-jet weaving machines are particularly suitable for the production of light to medium-heavy woven fabrics made of filament and spun yarns.
    2. Fabric weights of 100 to 400 g/m² in simple shaft patterns.
    3. Widths of finished fabrics of up to 180 cm are possible.
    4. At an assumed weft density of 28 weft per cm, the annual capacity is approx. 3.3 million meters with three shifts per day and an annual working time of 244 days.
    5. Capacity utilization may reach 90% if the flow properties of yarns are good.
    6. The fabrics produced can be woven with colored yarns or dyed in the piece and processed.
    7. The qualities produced are primarily used in sports and recreation.
  5. Knitting Machines
    1. 7 Mayer & Cie circular knitting machines MCPE-standard for jacquard loop plush in multi-color finish, electronic patterning via disc, machine designed for big piece lengths, cylinder diameter 26 inches, gauge E18/E20.
    2. 8 Terrot circular knitting machines MKPL2 for jacquard loop plush in multi-color finish, electronic patterning via disc, machine designed for big piece lengths, cylinder diameter 26 inches, gauge E18.
    3. 14 Mayer & Cie circular MLPH knitting machine for loop plush qualities one or two colors, raised frame for large rolls / 4 tracks, cylinder diameter 26 inches, gauge E18.
    4. 8 Albi circular RCU 4PL-2 and 4PL-GTL knitting machines for loop plush qualities one or two colors, raised frame for large rolls / 6 tracks, cylinder diameter 24 inches, gauge E20/24.
    5. The knitting machines are suitable for the production of high-quality loop plush for automobiles and other applications.
    6. Fabric weights after finishing can amount to 200 to 450 g/m².
    7. With a cylinder diameter of 26 inches, the fabric widths may amount to 140 to 165 cm according to finishing.
    8. Annual output of a knitting machine amounts to approx. 73,200 meters.
  6. List of Knitting Machines (In Interim Storage)
    1. C / Mayer MCPE - Standard / E18 26" / 1996
    2. C / Mayer MCPE - Standard / E18 26" / 1996
    3. C / Mayer MCPE - Standard / E18 26" / 1996
    4. M8Y / Mayer MCPE - Standard / E18 26" / 1996
    5. C / Mayer MCPE - Standard / E18 26" / 1997
    6. C / Mayer MCPE - Standard / E18 26" / 1997
    7. C / Mayer MCPE - Standard / E20 26" / 1993
    8. M94 / Terrot MKPL 2 / E18 26" / 1986
    9. (M97) / Terrot MKPL 2 / E18 26" / 1987
    10. (C-M96) / Terrot MKPL 2 / E18 26" / 1987
    11. M74 / Terrot MKPL 2 / E18 26" / 1988
    12. M75 / Terrot MKPL 2 / E18 26" / 1988
    13. (M85) / Terrot MKPL 2 / E18 26" / 1988
  7. Finishing Machines
    1. 1 Vollenweider tandem shearing group PSG1-2500, width of shearing blades 220 cm; 2 singles machines connected in series, with dust extraction; setting parameters of each machine can be regulated separately; capacity per shearing group: 1.4 million meters per year; YOC 1998 and 2001.
    2. Goller type WA washing range, YOC 1979, consisting of: 1 fabric infeed with spreader bar and rotating tensioner, 1 pair of feed cylinders; 6 washing tanks with counter-current device; 1 high-performance squeezer; 1 large batching system type Sochor, max. diameter 150 cm. Data: fabrics: cotton, linen, synthetic from 100-500 g/m²; max. width of fabric: 1800 mm; roller width: 2000 mm; current: 220/380 V; driving side: right/service side left; machine speed: 5-50 m/min; water pressure: 2.5 kg; air pressure: 12 bar; steam pressure: 10 bar; color RAL 6011.
    3. Rope-dyeing machine, model MCS, type: Pandora BT300 (2 rope), YOC 1990; bath content 3500 L, max. weight of fabric 300 kg; max. speed of machine 250 m/min; heating: saturated steam max. 8 bar.
    4. Broma emery machine (6213), YOC 1989; TSM 2; working width 1600 mm.
    5. High staple folding machine, Gebr. Maag, type L3-HS, YOC 1988; fabric width up to approx. 1800 mm; layer length approx. 1000 mm; staple height approx. 1800 mm.
    6. Mexxera (6185) model Goller, YOC 1976; open-width washer, working width 1800 mm.
    7. Artos pad roll dyeing range, type P84160, YOC 1984; infrared heating, 3 reaction stores, working width 1600 mm.
    8. B&H short festoon dryer, YOC 1973; 2 drying zones, relaxed drying, steam heating 15 bar.
  8. Additional Equipment
    1. Biogest waste-water purification plant, consisting of: 2 reaction containers; 1 sedimentation basin; 1 sludge buffer tank and 1 filter press; purification capacity approx. 30 m³ per working day; this plant can be used universally, not only for the purification of textile waste water.
    2. Hakoba direct beaming, model BSM-E 1250, YOC 1990; accessories: 2 warping creels with 28 carriages each for 32 cones/carriages; 28 spare carriages.
    3. Karl Mayer warp knitting loom for jacquard pile, YOC 1991; KSJP 3/2 EBC, 75 inches, E24, pile- and delivery rolls, fabric take off.
    4. Spare parts for Albi RCU: needle cylinder: 8 pcs./E20; 2 pcs/E22; 6 pcs/E24.
    5. 2 Thies Hat-Eco-Soft two-chamber-hank-dyeing machines, type 140/2, with dye house kitchen with control unit, YOC 1992; consisting of: 1 main container 250 liters; 2 side containers 60 liters; 1 side container 30 liters; with platform, control unit T50 via PC-interface with UNIX software; one machine has a salt-injection, both machines are equipped with Vario jets; each machine has an initial container with approx. 450 liters each. Dyeing quantities: max. 500 kgs = 1200 r.m. or min. 250 kgs = 400 r.m. depending on fabric weight.
  9. Items to Be Purchased Separately
    1. 1 stenter frame.
    2. 1 cloth inspection table.