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Sulzer, 12 ZV 40/80, 1996, 6.3 MW, Heavy Fuel Oil, 50 Hz, 600 RPM

Description

  1. Overview
    1. Inventory number: E-3555
    2. Multiple generator sets available, new and used, various makes and models
  2. New Generator Sets
    1. 635 kVA Cummins (VTA28G5) generator: 3ph, 415/240 V, 50 Hz, 1500 rpm
    2. 500 kVA Cummins (KTA19G3) generator: 3ph, 415/240 V, 50 Hz, 1500 rpm (2 units available)
    3. 500 kVA Perkins (2806CE16TAG2) generator: 3ph, 425/240 V, 50 Hz, 1500 rpm
  3. Used Generator Sets
    1. 1000 kVA Cummins (KTTA38G) generator in 40 ft acoustic container: 3ph, 415/240 V, 50 Hz, 1500 rpm, 4500 hours
    2. 1000 kVA Caterpillar (3508) generator: 3ph, 415/240 V, 50 Hz, 1500 rpm, 14500 hours
    3. 900 kVA Paxman (12YHC MK6) generator: 3ph, 415/240 V, 50 Hz, 1500 rpm, 450 hours and 650 hours (2 units available)
    4. 800 kVA Perkins generator in 20 ft acoustic container: 3ph, 415/240 V, 50 Hz, 1500 rpm, 4500 hours
    5. 750 kVA Paxman (12YJX) generator: 3ph, 415/240 V, 50 Hz, 1500 rpm, 149 hours
    6. 1250 kVA Cummins genset: 3ph, 415/240 V, 50 Hz, 1500 rpm, KTTA 50 G engines, Petbow alternators, built in 1986, 80, 100 and 160 hours since new, individual control panels and synchro, silencers, batteries (3 sets available)
  4. 6.3 MW Sulzer Diesel Generator
    1. Manufacturer: Sulzer
    2. Type: 12 ZV 40/80
    3. Date of manufacture: 1996
    4. Power rating ISO: 6600 kW
    5. Fuel configuration: Heavy fuel
    6. Mounting: Skid
    7. Operating hours: 4000 hours since overhaul
    8. Maintenance records: Available
    9. Alternator type: GBD-10J-77550
    10. Alternator date of manufacture: 1996
    11. Power output: 7750 kVA
    12. Rpm: 600
    13. Hertz: 50
    14. Volts: 6.3 kV
    15. Machine can run on heavy fuel oil (991 kg/m3, 380 cSt)
    16. Fuel treatment equipment (Alfa Laval) available
    17. Fuel consumption: 1385 kg/h, or 201 g/kWh (at 42,707 kJ/kg)
    18. Installed in 1997, regularly maintained and overhauled in 2004, last run in 2004
  5. 10.5 MW Caterpillar Diesel Power Plant
    1. Three x 3500 kW Caterpillar 3616 diesel generator sets, 6.6 kV, 50 Hz
    2. Two run continuously at 85% loading and one kept as standby until 1999
    3. Plant is in perfect working order and now runs only in grid power outages
    4. D.G. sets are designed for operation on heavy fuel oil (bunker C)
    5. Average gross kWh/liter of bunker C as fuel achieved was 4.05 during continuous operation
    6. Associated auxiliaries, electrical control, power switchgear with adequate standby units for reliable operation
    7. Plant does not have waste heat recovery system although possible to install
    8. All scheduled maintenance, minor and major, were carried out under supervision of authorized manufacturer representatives
    9. Set 1: 11881 hours, set 2: 18724 hours, set 3: 24909 hours
    10. Tools and tackles required for maintenance are available
    11. Manual for operation and maintenance, specifications of all equipment available
    12. All maintenance was done under supervision of dealer as per recommended schedule
    13. Engines: Caterpillar, model 3616, year of manufacture 1994, year of installation 1995, power 4828 hp, 3600 kW, fuel timing 119.08 mm, operating speed 750 rpm, idle speed 350 rpm, number of cylinders 50 degrees, vee-16, bore 280 mm, stroke 300 mm, type 4-stroke cycle turbocharged-aftercooled, compression ratio 13:01, displacement 296 L (18,036 cubic inches), rotation (viewed from flywheel) CW optional, injection method unit injectors, fuel diesel/bunker C, cooling system two gear driven pumps separate circuit, coolant static head 7 m H2O ext. restriction @ 900 rpm, allowable exhaust 250 mm H2O system back pressure, maximum inlet system restriction 380 mm H2O, air cleaners remote unit, engine weight 29982 kg (dry with attachments), engine weight 31615 kg (with fluid and attachments), displacement 18.47 L, last major maintenance 6196 / 15865 / 1465 hours (D.G no 1, 2, 3 respectively)
    14. Alternators: Leroy Somer, type LSA 56, VL 10/8P, year of manufacture 1996, 1994, 1994 (set no 1, 2, 3 respectively), synchronous 3 phases, no of pole 8, connections star, rated output 4375 kVA, voltage 6600 V, frequency 50 Hz, power factor 0.8, speed 750 tr/min
  6. Two x 5.5 MW Generator Sets, 2000
    1. 11 kV / 3 phases / 50 Hz
    2. MAN B&W 12V32/40 engines
    3. Operating with HFO
    4. Rated speed: 750 rpm
    5. Rated power: 5.5 MW each
    6. Generators: Leroy Somer, rated power 6944 kVA each, 11 kV / 3 phases / 50 Hz, rated speed 750 rpm
    7. Two x 2.25 tph steam output, 6.5 bar
    8. Hot water: 85 degrees C, app. 4000 kWth
    9. Commissioned in 2000 and operated until 2005
    10. Overhauled and re-conditioned
    11. Completely serviced by MAN B&W
    12. Units have in excess of 36000 hours
    13. Service report available for serious customers
    14. Complete with all auxiliaries including parallel/synchronization equipment, transformers, cooling towers, HRSG and two x Alfa Laval HFO treatment plants
    15. Lots of spare parts in excess of U$1.3 mm
  7. Niigata, Four x 5.6 MW Power Plant, 1975
    1. 11 kV / 3 phases / 50 Hz, 428 rpm, HFO
    2. Engines: Niigata, engine type 16V/40X, V type 4 cycle, turbo charged, radiator cooled, number of cylinders 16, brake horse power 7800 hp continuous, speed 428 rpm, bore x stroke 400 x 520 mm, governor make/type Woodward/UG-40, fuel type heavy fuel oil (HFO), max. viscosity 5.6 cSt @ 50 degrees C, calorific value gross 10200 kcal/kg, min.
    3. Generators: Toshiba, TAKL, rating 7000 kVA, speed 428 rpm, no. of poles 14, amps 367, voltage 11 kV / 3 phases / 50 Hz, exciter 110 V DC, 383 amps
    4. Inspection report available for seriously interested parties
    5. Scope of supply: Complete plant with heavy fuel treatment plant, controls, spare parts and auxiliaries
    6. Overall dimensions (LWH): 11900 x 3650 x 4120 mm
    7. Weight: Approx. 85 tons
  8. Three x 10.4 MW Power Plant, MAN-B&W Engine
    1. Single acting 4 stroke engines of trunk piston design in line with exhaust gas turbocharger
    2. Crankshaft is under slung and laterally braced to the casing
    3. Manufacturer: MAN-B&W Diesel AG, Germany
    4. Type of model: 9L 58/64
    5. Turbocharged arrangement of cylinders: Straight
    6. Number of strokes: 4 (four)
    7. Firing order of cylinders: 1-3-5-7-9-8-6-4-2
    8. Cylinder bore: 580 mm
    9. Stroke: 640 mm
    10. Rated B.H.P.: 14246
    11. Speed in rpm: 428
    12. Compression ratio: 13.2
    13. Type of fuel: HFO
    14. Type of fuel filter: Duplex
    15. Type and no. of fuel oil pump: Screw / 4 (four)
    16. Type of fuel injector: MAN
    17. Type daily fuel oil tank capacity: 10 kL
    18. Time required for starting from cold: 15 to 20 minutes
    19. Type of speed governor: Woodward
    20. Method of starting: Compressor air 30 kg/cm2
    21. Lubricating oil and the relevant standard: L-404 Shell Argina
    22. Method of engine cooling: Water cooled
    23. Overall dimensions of D.G. set: Length 11400 mm, width 4360 mm, height 4650 mm
    24. Weight of engine: Approx. dry weight completed with all units less spares and tools: 205 MT
    25. Weight of heaviest part to be lifted during erection: 5 MT
    26. Weight of heaviest part for transportation: 124 MT
    27. Type of engine alternator coupling: Fixed, rigid
    28. Efficiency of transmission: 100%
    29. Efficiency of engine at full load (operating)