NovaStar, POY Production Plant, 4 Independent Lines, 72 Yarns

Description

  1. Overview
    1. Poy production plant composed of 4 independent lines.
    2. Inventory number: E-3927.
  2. Lines A and B
    1. Made by 12 production positions with 72 yarns.
    2. 2 extruders Leonard.
    3. 2 mixing heads.
    4. 2 filters Fluid Dynamic.
    5. 4 filter blocks.
    6. 2 manifolds.
    7. 6 boilers Barmag with 2 pump positions, 12 yarn each.
    8. 12 polymer pumps Slack.
    9. 12 quench cabinets with ensimage oil system MVV.
    10. 1 heater.
    11. 2 Diphil diatermic oil heaters.
    12. 2 steam distribution systems.
    13. 1 dryer for polyester drying.
    14. 1 de-humidifier Munters.
    15. 3 motorfans.
    16. 1 group of separators filters.
    17. 1 dust decanter.
    18. 1 group of air filters.
    19. 1 electric control panel.
    20. 1 system to store, feed, recirculate ensimage oil.
    21. 1 colours pigments system gravimetric type Dasiplan for a line with 36 yarns.
    22. 3 groups of control panels for extrusion and dye.
    23. 12 electric panels for winders drive.
    24. 2 control panels air conditioning.
    25. 1 general control panel winding.
    26. 1 transport system from dryer to production filters.
    27. 1 production silo 4 tons.
    28. 2 silos 620 kg each.
    29. 6 sensor polymerization level.
    30. 13 winders Savio 900 mm, 6 bobbins.
    31. 1 support framework of winders complete with air compressed network.
    32. 1 support frame of all the installation.
    33. 24 packs of die nozzles.
    34. 24 pumps Slack and Parr and MVV.
    35. 4 chillers Carrier.
    36. 2 air conditioning centrals.
    37. 1 water pump system and chilled water tanks.
    38. 1 water demineralization system.
    39. 1 silo 60 tons AISI stainless steel.
    40. 1 silo 30 tons AISI stainless steel.
    41. 1 polymer transport system.
    42. 1 carrier conditioning system in control panels room.
    43. 1 UPS 350 KVA.
    44. 1 group of 200 accumulators dry type.
    45. 1 electricity generator Rolls Royce 800 KVA.
    46. 1 air compressor Atlas Copco 9 m³.
    47. 1 air compressor Bogue 9 m³.
    48. 1 air compressor Ingersol Rand 4.5 m³.
    49. 1 air dryer Ingersol Rand.
    50. 1 friction rolls balancing of winders.
    51. 1 trietilenglicol autoclave for nozzle cleaning.
    52. 1 complete system with 4 robots for the transportation of POY yarn to the packing section.
    53. 1 packing section with: 4 reception bays, 7 packing sections, 1 transfer, 1 automatic labeling machine, 1 filming machine, 1 automatic scale, 1 control panel, 1 vacuum automatic transfer.
    54. 1 polymer chips loader with transportation pressurized pump.
  3. Lines C and D
    1. Made by 6 production positions with 36 yarns.
    2. 2 extruders Leonard.
    3. 2 mixing heads.
    4. 2 filters Fluid Dynamic.