Junior Pen, Complete Plant for the Manufacture of Ball Point Pens

Description

  1. Inventory
    1. Inventory number: E-3981
  2. Milling Machines
    1. Milling machine brand “Rambaudi” model V2 provided with 2 axes visualizer and accessories, automatic movement of the basement left/right, automatic descent of the tool, and automatic stop of the tool at the desired point.
    2. Milling machine brand “Bridgeport” with same features as the previous described milling machine; this machine is of general use to mill plates or make tools or to make electrodes for edm machine.
  3. Vertical Boring Machine
    1. Vertical boring machine, brand “Perrin” Moutier Suisse with served shifting of the basement and served vertical descent of the tool; this machine is used especially to make extremely sharp deep holes in the plates to insert electroformed cavities.
  4. Vertical Driller
    1. Horizontal stroke 1 m, vertical stroke 1 m.
    2. Maximum drill size approx 50 mm.
  5. Pantograph
    1. Pantograph used to make Cu or graphite electrodes for the edm machine, starting from a model sized 3:1 or 5:1.
  6. Edm Machines
    1. One of these machines can work also without having the tank full filled with dielectric liquid, but with a single jet of liquid over the spark; this is useful not to waste time to get empty the tank to change from one cavity to another and refill it to work.
    2. Quantity: 2.
  7. Lathes
    1. Lathe brand “Graziano” model Sag 12 provided with hydraulic copying system to make series of pins or turned parts.
  8. Horizontal Lapping Machine
    1. Horizontal lapping machine brand “Favretto” model RTF 110 used to lap plates and plain parts.
    2. 110 cm horizontal shift, max width 40 cm.
  9. Sharpening Machine
    1. Sharpening machine brand “ATF Tacchella” model AU 500, used to lap pins and pipes or columns.
    2. Maximum horizontal shift 50 cm.
  10. Profiler
    1. Profiler brand “Nikon” to check dimensions of the tools or parts; the shadow of the part is projected on the screen.
  11. Steel Blocks Alternative Cutter
    1. Steel blocks alternative cutter brand “Saw Mill”, blade length 60 cm, max size cutting cm 40.
  12. Owen
    1. Owen used to temper all the pins, ejectors, plates; room size cm 30x30x50 provided with tank for oil to cool the tempered parts.
  13. Injection Machines
    1. Negri e Bossi 18 ton, 1984, used to produce adapters, plugs or mechanism.
    2. Sandretto 30 ton, 1974, used to produce small parts in general or moulds with few cavities; quantity: 2.
    3. Metalmecanica 65 ton/90 grams, 1978, used to produce caps, push buttons, clips; quantity: 3.
    4. Metalmecanica 110 ton/190 grams, 1975, used to produce caps, clips, barrels; quantity: 2.
    5. Oima 85 ton/300 grams, 1979, injection, used to produce stick pens barrels.
    6. Mir 135 ton/400 grams, 1983, used to produce stick pen barrels by moulds with many cavities.
  14. Plastics Auxiliary Equipment
    1. Vacuum bell dryers for plastics; max temp 90 °C, 75 kg max plastic load, 50 mm Hg vacuum power; quantity: 2.
    2. Recyclers for plastics; 1 small, 1 medium, 1 big; quantity: 3.
    3. Mixer for plastic plus masterbatches, max load 200 kg.
  15. Air Compressor
    1. Air compressor 20 hp, 7 bars constant pressure.
  16. Electrical System
    1. Complete electric circuit, 30 m length, 250 amperes proved, with electric cabin with general switches and electric plugs for each machine.
  17. Cooling System
    1. Refrigerator to cool the water for the moulds.
    2. Water cooling circuit 8 m.
  18. Extruder
  19. Pp Tubes Cutting Machine
    1. PP tubes cutting machine, adjustable length of cutting by gear from mm 60 up to 200 mm, double blade for exact size cutting.
  20. Refill Assembling Machine
    1. Refill assembling machine brand Hutt, type 1500, used to assemble BIC refill with tips and adapters separately, or X.20 type or pilot type, double assembling mechanism for tips in the tube; one for X.20 or pilot tips, one for BIC tips, both provided with independent vibrator.
    2. For X.20 and pilot refills, the machine has also a cleaning system by alcohol plus air and paper roll for drying the refills after cleaning it.
  21. Rotating Basket
    1. Rotating basket to centrifuge the assembled refills, 2500/5000 pcs every 3 minutes, provided with adjustable timer.
    2. 50 pcs aluminium boxes for refills to be fitted in the rotating basket.
  22. Pen Assembling Machine
  23. Moulds Overview
    1. Ball pens available moulds to produce approx 25 models of pens; they are split as follows: economic stick pen - BIC Cristal shape - composed by: barrel + cap + rear plug + refill.
    2. Mould for barrel: 32 cavities, 5 cycles per minute.
    3. Mould for cap: 40 cavities with hot running system, 8 cycles per minute.
    4. Mould for rear plug: 32 cavities, 10 cycles per minute.
    5. Refill: we have the extruded to produce the PP pipe, cutting machine and refill assembling machine that can assemble 10,000 pcs per hour.
    6. The centrifugate machine can hold 12 or 24 cases of 100-120 refills each and are necessary three minutes to centrifugate.
    7. Then we have a second set of moulds to manufacture the same pen but with higher capacity.
    8. Then we have several set of moulds to manufacture push button pens with mechanism.
    9. Pictures available.