Company founded 1975 US-based machinery business experienced in worldwide sales.

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FCM, Modo, 1993, 300 diapers/min, 380V

Description

  1. Overview
    1. Inventory number: E-4136
    2. Baby diaper machine type FCM MODO
    3. Production machine year 1993-1994; elastic waist band applicator year 2004
    4. Machine for the manufacture of contoured diapers with elestication
    5. MD series provides full range of product sizes and packing types
    6. Versatile machine producing high-quality products from commercial raw material with minimum waste, downtime and maintenance
  2. Features
    1. Positive drives on all material rolls
    2. Continuous operation with flying transfer of material rolls
    3. Uniform elastic tensioning for rubber or polyurethane elastic
    4. Automatic suction dust recycling
    5. Hammer mill for treated or untreated pulp
    6. Electronic detection of missing tapes, broken elastic etc.
    7. Simple size change equipment
    8. Low-noise operating area and operator security system
    9. Flexible packaging system with accumulation facility
    10. New elastic waist band applicator year 2004
  3. Products And Sizes
    1. Product: disposable baby diaper
    2. Sizes: junior, maxi, midi, mini
  4. Technical Specifications
    1. Electrical: voltage/frequency 380 V x 3 phase x 50 Hz
    2. Installed power basic machine: 35 kW (40 kVA)
    3. Hammer mill, fan and water jet intensifier: 210 kW (240 kVA)
    4. Barrier coating additional installed power: 13 kW
    5. Automatic packing additional installed power: 6 kW
    6. Air supply: 10-15 L/sec at 6-7 atm
    7. Water supply jet system cutting: 4 L/min, cooling: 16 L/min for cutting diaper shape
    8. Water quality: free from iron and calcium
    9. Required filter capacity: 5 000 m³/h
  5. Production And Capacity
    1. Top machine speed: 300 diapers/min depending on quality of raw material
    2. Practical capacity: 250 diapers/min depending on quality of raw material
    3. Efficiency: 80-90% according to raw material and skill of operation
  6. Personnel And Packing
    1. Required personnel: 1 operator, 2 packing operators and one part time supervisor
    2. Packing size: 10-25 diapers/bundle and max 4 bundles
  7. Product Details
    1. Extra central layers of fluff, embossed matt, SAP/superabsorbent powder, elastic waist band, fully contoured inner pad
    2. Non woven cover with positive adhesion, fully elasticated leg cuffs with rubber or polyurethane elastic
    3. Latest type fixing system of refastenable type - velcro tapes or plastic tapes
    4. Plastic or textile backsheet/nonwoven + plastic foil, tissue layer, plastic or loop frontal tape etc.
  8. Included Equipment
    1. Osprey filter - rotary drum filter Osprey from USA
    2. Automatic suction dust recycling
    3. Hammer mill for treated or untreated pulp with special cammer
    4. Electronic detection of missing tapes, broken elastic etc.
    5. Simple size change equipment
    6. Low-noise operation area and operator security system
    7. Flexible packaging system with accumulation facility
    8. Horizontal stacker
    9. Bag sealing and cartons machine
  9. Raw Material Specifications
    1. Pulp - cellulose: roll pulp 500 mm wide x 1250 mm outside diameter on 70 mm core diameter; chemical or CTMP pulp cellulose of 90% dryness; number for machine: 4 pcs; producers: USA, Sweden, Finland
    2. Nonwoven - top sheet: polyethylene, polypropylene or polyester based fibre of 16-18 g/m² or higher basis weight; quality: thermobonded; color: white, hydrophilic; roll: 330-350 mm width according to size of diaper; producers: Germany, France, Italy, Finland, Czech Republic
    3. Polyethylene foil - back sheet: 25 microns thickness, 24 g/m²; color: white; quality: with microembossing; roll: 330-350 mm width according to size; producers: Germany, France, Italy, Sweden
    4. Tissue paper: two-ply or one ply 20 g/m²; color: white; width: 110-120 mm; quality: porous; roll width 110-120 mm; producers: Germany, Finland, Sweden, France
    5. Nonwoven for leg cuffs: polyethylene, polypropylene; color white; 17-23 g/m²; quality: hydrophob, spunbonded; producers: Germany, Czech Republic, Italy, France, Finland
    6. Tapes - refastenable: plastic foil with glue, velcro tapes; color: white; producers: USA, Germany, Spain, Belgium
    7. Elastic yarn: lycra or gummi yarns on spools also gummi bands in cartons; color: white; producers: Ireland, France, GB
    8. Glue: standard commercial recommended adhesives for line, spot and elastic application; producers: Austria, France, USA, Germany
    9. SAP - superabsorbent powder: superabsorbent can be applied in tissue or granulate by means of additional equipment; producers: Germany, USA
    10. Elastic waist band: special plastic foils with great stretched effect; color: white, light blue, light green; producers: Germany, USA, Belgium
    11. Frontal tape: special plastic tape with glue or special loops tape with glue; color: with printing; producers: Germany, Belgium, Spain
    12. Plastic bags: plastic printed bags, sizes according to size and quantity of diaper; always depends on market demands; producers: Germany, Italy, France and domestic producers
    13. Cartons: corrugated paper cartons, size according to number and size of bags; color: brown/brown, with printing or label; producers: Czech Republic, Germany, Italy, France and domestic producers
    14. Pallets: wooden pallets, size 120x80 cm, type: standard euro palette