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Coating Production Line for Paper and Paperboard, 2200mm Operating Width, 450-500 m/min Operating Speed

Description

  1. Overview
    1. Inventory number: E-4193
    2. Coating production line for paper and paperboard
  2. Rewinder 1
    1. Technical Data
      1. Max operating speed: 1,200 m/min
      2. Axis less operating: 1,500 mm
      3. Max operating width: 2,200 mm
    2. Main Parts
      1. Unwinding equipment: 1 pc.
      2. Machine frame: 1 pc.
      3. Guiding rolls: 1 pc.
      4. Guiding roll with cutting case: 1 pc.
      5. Top knives: 2 pcs.
      6. Exhausting of trims, incl. electro motor, fan and pipe: 1 pc.
      7. Winding station: 1 pc.
      8. Bench board (some parts missing), including inside cables: 1 pc.
  3. Single-Side Coating Machine
    1. Technical Data
      1. Design speed: 600 m/min
      2. Operating speed: 450 – 500 m/min
      3. Max operating width: 2,200 mm
      4. Max diameter of reels for unwinding: 1,500 mm
      5. Min diameter for new sticking of reels: 1,000 mm
      6. Max diameter reel for winding: 1,800 mm
      7. Loading material: paper 40 – 140 g/m2, paperboard 150 – 260 g/m2
      8. Coating weight: up to 15 g/m2 per side
      9. Air pressure: 0.6 MPa
      10. Heating medium for drying rolls: saturated steam 0.3 MPa (0.18 MPa)
      11. Heating medium for drying by hot air: saturated steam 1.2 MPa (0.9 MPa)
      12. Total evaporative performance: 819 kg/hour (94% dry)
    2. Main Parts
      1. Full-automatic swing double unwinding Jab 26 – 15 – 60 T: 1 pc.
      2. Coating machine with smoothing doctor Gsm 33 – 120: 1 pc.
      3. Ceramic knife Btg (duro blade): 1 pc.
      4. Coating device
      5. Application roll: 1 pc., speed 0.11 x V – 0.65 x V
      6. Feeding roll: 1 pc., speed 0.06 x V – 0.40 x V
      7. Gas infra-red heaters: 3 pieces by two rows
      8. Heating equipment for hot air: 1 pc.
      9. 3 canal sections (each 3 m long)
      10. 6 air-heating batteries (steam 1 MPa)
      11. 3 radial fans, incl. motors and cables
      12. Drying cover hood: 4 air-heating batteries
      13. Equipment for fresh and waste air: 1 pc.
      14. 1 radial fan for fresh air, incl. motors and cables
      15. Filter for fresh air
      16. Fresh air heater
      17. 1 radial fan for waste air, incl. motors and cables
      18. Drying roll diam. = 2,000 mm (saturated steam 0.3 MPa): 1 pc.
      19. Cooling roll diam. = 1,500 mm (copper coated): 1 pc.
      20. Felt, automatic regulation of run and stretch: 1 pc., size 10 m x 2.4 m, type W – 170/PES, manufacturer Mitop Mimon
      21. Pope, winding: Par 40 – 15 – 100: 1 pc.
      22. Equipment for exchange of tambours: 1 pc., change over system Tecnica Rcs 1 000 A
      23. Drive: 1 Dc motor for tension section, guiding rolls and smoothing doctor roll, including gearbox and distribution box; 1 Dc motor for application and feeding roll, including gearbox and distribution box; 1 Dc motor for the whole end section (drying, guiding, cooling roll and pope), including gearbox and distribution box; 1 Dc motor for feeding chain, including gearbox and distribution box
      24. Control system Accuray 1190
      25. Measuring frames (in existing condition) type: Smart platform: 2 pcs.
      26. Spare parts: supporting roll: 1 pc.; bench board: 4 pcs.; control panel for infrared heaters: 1 pc.; suction fan, including motor and suction chamber: 1 pc.; tank for coating paste (cca 150 l.), including mixer and motor: 1 pc.; ceramic knives Btg (duro blade): thickness 0.381 mm – 35 pcs, 0.406 mm – 25 pcs, 0.457 mm – 9 pcs, width 100 mm, length 2,380 mm
  4. Supercalander K 70/12 Rolls Kleinewefers
    1. Technical Data
      1. Max operating speed: 600 m/min
      2. Grammage of coated paper and paperboard: 70 – 250 g/m2
      3. Rolls width: 2,350 mm
      4. Operating width: 2,200 mm
      5. Leading speed: 8 – 15 m/min
      6. Linear pressure: 30 MPa
      7. Unwinding diameter: max. 1,800 mm
      8. Winding diameter: max. 1,500 mm
      9. Electric energy consumption for 12 rolls: 320 kW
    2. Main Parts
      1. Frame for 12 roll: 1 pc.
      2. Hydro pneumatic pressure equipment: 1 pc.
      3. Rolls: 01 S roll max = 420 mm: 1 pc.; 02 elastic paper roll max = 400 mm: 1 pc.; 03 Flexitherm, driving roll max = 280 mm: 1 pc.; 04 elastic paper roll max = 400 mm: 1 pc.; 05 elastic paper roll max = 400 mm: 1 pc.; 06 Flexitherm max = 250 mm: 1 pc.; 07 elastic paper roll max = 400 mm: 1 pc.; 08 Flexitherm max = 250 mm: 1 pc.; 09 elastic paper roll max = 400 mm: 1 pc.; 10 Flexitherm max = 250 mm: 1 pc.; 11 elastic paper roll max = 400 mm: 1 pc.; 12 hard cast-iron roll max = 500 mm: 1 pc.
      4. Equipment for quick releasing of the rolls – “S” roll: 1 pc.
      5. Wrinkleless leading of paper path – guiding, spreading and skirt rolls
      6. Breaking generator for unwinding: 1 pc.
      7. Unwinding: 1 pc.
      8. Winding: 1 pc.
      9. Control panel: 1 pc.
      10. Drive: main drive motor: 1 pc., type Gml 1123 L, voltage 550 V, power 320 kW at 1,750 r/min, manufacturer Piller; breaking generator motor: 1 pc., type 2 Kc 180 E, voltage 500 V, power 32 kW at 400 – 2,700 r/min, manufacturer Stantasalo – Gears Ltd.
      11. Service platform: 2 pcs.
      12. Spare parts: paper rolls: 7 pcs.; steel drive roll: 1 pc.; steel roll: 1 pc.; S roll (bottom): 1 pc.; stand for tambours (1 pc. for 12 tambours): 2 pcs.; tambours: 35 pcs.
  5. Screening of the Coating Paste (Celier)
    1. Sieving screens for coating paste: 3 pcs.
    2. Tank (cca 2 m3) with mixer and motor: 1 pc.