Marzoli, Ring Spinning Plant, 33472 Spindles, 13000 kg/day

Description

  1. Overview
    1. Inventory number: E-4194
    2. Ring spinning plant with 33,472 spindles for worsted cotton yarns
    3. For medium count yarn ne 30/1 (count range from 18 ne to 42 ne)
    4. Production in 24 hours is 13,000 kg
    5. Raw material to be worked: raw cotton fiber 17,000/18,000 kg/day
    6. Total electrical power installed: 3100 kw (23 megakw /1 year)
    7. Working temperature: 27/28 °c and 70/75 % humidity
    8. Operators: 26 x shift x 3 shifts = 78 operators; 9 operators x day (8 hours)
  2. Cotton Opening Line Room A
    1. Electric board
    2. 1991 marzoli superblender (automatic bale-plucker) model b12, with rotating arms on both sides, collecting band 35,000 mts, plucking rollers diam. 230 mm, working width 2000 mm, kw 13.05
    3. 1991 marzoli metal-detector, model b160 (with permanent magnets)
    4. 1987 marzoli mixers, mod. b140 with 08 cells each, completed with marzoli horizontal cages-condenser photoelectric stop cells, kw 10
    5. 1987 marzoli blending waste feeder, model b11, centralized suction scraps, completed with marzoli cage-condenser, kw 1.47 each
    6. 1987 marzoli horizontal opener, model b/34 (n° 2 with porcupine beater, n° 1 with carding beater with 3 staves, n° 2 with carding beater with 5 staves, n° 1 with beater), centralized suction scraps, completed with marzoli cage-condenser model b41/1 each, carding reel, photoelectric stop cells, kw 8.20 each
    7. 2000 jossy electronic control for foreign fibers, art. 3103005, the vision shield, completed with marzoli cage-condenser model b41/1 each, carding reel, photoelectric stop cells, kw 5.60 each
    8. 1987 marzoli feeding-fan for chute line, model b150, completed with marzoli cage-condenser model b41/1 each, kw 8.10 each
  3. Carding Machines
    1. 1987 marzoli flats high production carding-machines, model c300, automatic cans change, safety covers, exit can-coiler 40x42, marzoli chute feed b136, feeding speed 140 meters/m, centralized suction under cards and flats, electrical power 7.4 kw each (16 units)
  4. Draw Frames Before Combing
    1. 1987 vouk draw frames model sh2-d, 2 heads, automatic cans change, exit 2 cans 24x48, autoleveller, creel feeding cans 40x42 with 8 couplings, cylindered type 3 of 4, draw pneumatic pressure, draw speed 450 meters/m, electrical power 9.5 kw (pre-worsted processing) (3 units)
  5. Super Lap Draw Frames
    1. 1987 and 1989 vouk superlap-drawing frames model rd300, 1 head, speed 110 meters /m, cylindered 3 of 4, (individual suction scraps) creel-feeding cans 24x48, with 24 couplings, automatic cans change, exit 1 laps 12 (300 x 560 mm) roller 165/190 x 300 mm for feeding combing machines, automatic doffing for laps and conveyor to combing machines, electrical power 13.2 kw each (2 units)
  6. Combers
    1. 1987-1988 rieter complete combing machines model e7/5, n° 8 heads combers for laps couplings from kg.21 (560x300 mm), automatic transport and feeding for laps, rollers 165/190x300, cylindered 4 on 5, pneumatic pressure, exit 1 head for automatic cans change 24x45, working speed 300 strokes/m, circular reeds, auto cleaning reed and centralized suction scraps, electrical power 5.5 kw each (11 units)
    2. 2000 vouk complete combing machine model cm400/s, n° 8 heads combers for laps couplings from kg.21 (560x300 mm), automatic transport and feeding for laps, rollers 165/190x300, cylindered 4 on 5, pneumatic pressure, exit 1 head for automatic cans change 24x45, working speed 300 strokes/m, circular reeds, auto cleaning reed and centralized suction scraps, electrical power 5.5 kw each (1 unit)
  7. Draw Frames After Combing
    1. 1993, 1994, 1995 vouk draw frames model sh802, 2 heads, electronic control sliver count, automatic cans change, exit 2 cans 24x48, creel feeding cans 24x48 with 8 couplings, cylindered type 3 of 4, draw pneumatic pressure, draw speed 450 meters/m, electrical power 9.5 kw (post-worsted processing) (3 units)
  8. Roving Frames
    1. 1986-1987 marzoli roving frames, model bc16, n° 116 spindles each, gauge 260 mm, spindles speed 1300 rpm, cylindered 3 on 3, draw system with arm skf pk 1500, mechanical pressure, flayer driven by belts, spool-size 6x16, automatic conveyor spools to spinning frames, plc siemens, creel feeding cans sliver 24x48, magitex air suction each machine (4 units)
  9. Ring Spinning Frames (Spinning Room A)
    1. 1987 zinser ring spinning frames model 320, 740 skf spindles (180 mm) each, ring diam. 45 mm flange 1, gauge 75 mm, max. speed 17/19.000 rpm, tube 248 mm x 22 mm diam. (60 gr), automatic doffing, cylinders diam. 27-30-27 mm, high draw system arm skf pk 255, feeding creel for spools 6x16- 6 lines of bobbin holders, magitex suction air-jet travelling cleaner for each machine, electrical power 50 kw (8 units)
    2. 1987 marzoli ring spinning frames model nsf, 792- skf spindles (180 mm) each, ring diam. 45 mm flange 1, gauge 75 mm, max. speed 17/19.000 rpm, tube 263 mm x 22 mm diam. (60 gr), automatic doffing, cylinders diam. 27-30-27 mm, high draw system arm skf pk 255, feeding creel for spools 6x16- 6 lines of bobbin holders, magitex suction air-jet travelling cleaner for each machine, electrical power 50 kw (5 units)
  10. Automatic Winders (Spinning Room A)
    1. 2003 savio automatic winders, model orion, n° 2 with 56 heads, n° 1 with 48 heads, 6 traverse, 2 turns, conical cones 4°20 x 6”, max. diam. 300 mm, waxing device, electronic control-yarn for foreign fibers uster quantum c-f, drum with two turns, mesdam twinsplicer knotting device, exit automatic doffing with two piecers, double automatic feeding with double turn-over, magitex air suction, electrical power 15.00 kw (3 units)
  11. Spinning Room B
    1. 1988 marzoli ring spinning frames model nsf, 912- skf spindles (180 mm) each, ring diam. 45 mm flange 1, gauge 70 mm, max. speed 17/19.000 rpm, tube 248 mm x 22 mm diam. (60 gr), automatic doffing, cylinders diam. 27-30-27 mm, high draw system arm skf pk 255, feeding creel for spools 6x16- 6 lines of bobbin holders, magitex suction air-jet travelling cleaner for each machine, link-coner murata mach coner, electrical power 50 kw (8 units)
    2. 1988 murata automatic winders, model 7/2 l-k, 22 heads each one, 6 traverse, drum 2.5 turns, conical cones 4°20, max. diam. 300 mm, waxing device, electronic control-yarn uster polymatic, splicer knotting device, exit automatic doffing cones, entry automatic spools feeding, magitex air suction, link connection with ring spinning frames, electrical power 18.47 kw (8 units)
    3. 1990 (4 units), 1994 (2 units), 1997 (2 units) marzoli marco polo ring spinning frames model nsf, 912- skf spindles (180 mm) each, ring diam. 42 mm flange 1, gauge 70 mm, max. speed 17/19.000 rpm, tube 209 mm x 22 mm diam. (60 gr), automatic doffing, cylinders diam. 27-30-27 mm, high draw system arm skf pk 255, feeding creel for spools 6x16- 6 lines of bobbin holders, magitex suction air-jet travelling cleaner for each machine, link-coner murata mach coner, electrical power 50 kw (8 units)
    4. 1990 (4 units), 1994 (2 units), 1997 (2 units) murata automatic winders, model 7/2 l-k, 24 positions each one, 23 heads each one, 6 traverse, drum 2.5 turns, conical cones 4°20, max. diam. 300 mm, waxing device, electronic control-yarn uster polymatic, splicer knotting device, exit automatic doffing cones, entry automatic spools feeding, magitex air suction, link connection with ring spinning frames, electrical power 18.47 kw (8 units)
    5. Utit chain for spool transporting from roving frames to these spinning frames, 1700 mts (1 unit)
  12. Opening Room E
    1. 1987 electric board
    2. 1987 rieter superblender (automatic bale-plucker) unifloc model a1/2, with rotating arms, collecting band 22,500 mts, plucking rollers, working width 2000 mm, kw 6.55