Company founded 1975 US-based machinery business experienced in worldwide sales.

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Tetra Pak, Ice Cream Manufacturing Plant, 1996, 15 Million Liters/Year Capacity, 16500 Sticks/Hour, 18000 Cups/Cones/Hour

Description

  1. Overview
    1. Inventory number: E-4298
    2. Ice cream manufacturing plant delivered new in 1996 by Tetrapack
    3. Plant capacity is 15 million litres per year
    4. Products are stick line at 16,500 sticks per hour, and cups/cones at 18,000 units per hour
    5. Project is complete, including all accessories like processing, storage, cooling, etc.
    6. All machinery is well maintained and looks like new
  2. Installation Requirements
    1. Area required for installation: approx. 2,000 sq. mtrs (production area/plant room/utility area/cone baking)
    2. Required power (electricity) capacity: 1400 kVA (consumption per day 8000 units)
    3. Water: 4000 US gallon per day for production (process)
    4. Compressed air: 624 litre per second (max.)
    5. Steam: 480 kg per hour
  3. Mixing Plant – Alfa Laval Model HTST 1200, Capacity 1200 L/H
    1. Stirrer tank SS, cap. 1000 L, HTST
    2. Stirrer tank SS, cap. 1000 L, HTST
    3. SS plate cooler, CH01-HP-45, HTST
    4. SS plate cooler, CH10-HP-65, HTST
    5. SS plate cooler, M6-MFMC, HTST
    6. Alfa Laval LKM pump, FMO95, HTST
    7. Pump hot water circulation, HTST
    8. Alfa Laval mix transfer pumps, LKH10, HTST
    9. Homogeniser, HTST
    10. Electrical control panel, HTST
    11. Tekfa weighing system, Microtek-600, HTST
    12. Avery Barkel electronic balance, HTST
    13. Limatac water hose, HTST
    14. Hand washing sink, HTST
    15. Sherbet vat no. 1 – T. Giusti, HTST
    16. Sherbet vat no. 2 – T. Giusti, HTST
    17. Process hot water tank, 2000 L, HTST
    18. H/W to HTST pump, FMO/95
    19. H/W to sherbet pump, LKM-10/140
  4. Chocolate Supply System
    1. Hot water set no. 1
    2. Hot water set no. 2
    3. Alfa Laval pump, FM0/95
    4. Alfa Laval pump, FMO/95
    5. Samson valve
    6. Samson valve
    7. Chocolate storage tanks, F-390, 2014
    8. Chocolate storage tank, F-390, 2014
    9. Chocolate storage tank, F-390, 2014
    10. Rework melting tanks, F-390, 2014
    11. Alfa Laval pump, LKH10/140 SSS
    12. Transfer positive pump
    13. Transfer positive pump
    14. Transfer positive pump
    15. Alfa Laval pump, LKH10/110 SSS
    16. Mix transfer pump
    17. Fat hot room control panel with flowmeter
    18. Barrel pumps, 22F-100-L/40
    19. Genie left, SLA-5
    20. Hot room heaters
  5. Freemark Stick-Line
    1. Volumetric doser, Freemark
    2. Sucker, Freemark
    3. Slush ice doser, Freemark
    4. Stick inserter, Freemark
    5. Liquid doser, Freemark
    6. Vacuum pump, Freemark
    7. Sartorius elect scale, Freemark
    8. Screw pump for mix transfer, Freemark
    9. Wrapping machine, Arlete 350, Freemark
    10. Wrapping machine, Arlete 350, Freemark
    11. Markem coding, Freemark
    12. Markem coding, Freemark
    13. Photo registration systems, Freemark
    14. Chocolate process tank with control and pump MVRI, 500 T, Freemark
    15. Soco carton packing system, Freemark
    16. Videojet Apolo inklet system, C10000-28, Freemark
    17. SS chariot, locally made, Freemark
    18. Freemark stickline conveyor
    19. Freemark stick SS mold, five mold
    20. Freemark stick SS mold, cylindrical
    21. Freemark stick SS mold, flat
    22. Ageing tank 20000 L with ref. unit, Freemark
    23. Hook plate for ageing tank, Freemark
    24. Alfa Laval pumps, FM0/95, Freemark
    25. Pressure transmitter, ageing tank
    26. Loma metal dictanor, Freemark
    27. Crepaco freezer KRA 110, Freemark
  6. Ice Cream Filling/Packing Cones Filling
    1. Hoyer freezer, KF 1150 XC
    2. Hoyer freezer, KF F1200 XC
    3. Fruit feeder, FF4000, 3
    4. Gelmark freezer, 750E
    5. Hoyer freezer, KF 500N
    6. Hoyer freezer, KF 500N
    7. Straight-line (including floor and side panels) SL900 with fan and main drives, Siemens
    8. Pick-and-place inlet gripper heads, SL900
    9. Pick-and-place outlet gripper heads, SL900
    10. Scraper device, SL900
    11. Packing conveyor (total drive motor 5 HP)
    12. Videojet inkjet printer, Excel/170/AF
    13. Videojet inkjet printer, Excel/170/AF
    14. Sartorius electronics scales
    15. Videojet inkjet printer, Applec/C1000-02
    16. Comet with two set molds and Danfoss VLT drive
    17. Flexible filing head system, Comet
    18. SL 900 conveyor plates (slotted and plane), full set
    19. SS chariot, Comet
    20. Milk chocolate storage, Comet
    21. Electrical control panel, Comet
    22. Electrical control panel, SL900
    23. Small conveyor, locally made
    24. SL 900 OP panel, Heyer
    25. Ripple pump with tank 500#
    26. Pancini DC4
    27. Pancini cup filter
    28. CIP control panel with Siemens PLC, mixing area
    29. Filling and emptying panel, mixing area
    30. Storage cupboard (160x70x60), in side production
    31. Chocolate spray kit big drum
  7. Ageing Tank Area
    1. Ageing tanks 5000 L, Hoyer
    2. Ageing tank control panel, locally made
    3. TEM indicator with transmitter, Karnstrup
    4. Level indicator with transmitter, Karnstrup
    5. Temperature recorder (9 channel) Yokogawa
    6. LKM automatic valve with top unit, LKM
    7. Emptying OP panel, Siemens
    8. Alfa Laval pumps, LKM-FM0/95
    9. Alfa Laval pumps, MR-166B
  8. Sugar Handling
    1. Big bag emptying (chain block), Elephant
    2. Sugar dosing system
  9. Cone Baking
    1. Cone baker, Franz Haas MTRO 36G
    2. Batter mixer, TMN-60, 13190
    3. Drumstick cone sleeving, Drumstick
    4. Product conveyor
  10. CIP System
    1. 1200 L tank for water, Hoyer
    2. 1200 L tank for pre-rinse water, Hoyer
    3. 2000 L tank for hot water, Hoyer
    4. 2000 L tank for lye solution, Hoyer
    5. 2000 L tank for acid solution, Hoyer
    6. Acid dosing pump, SERA-R4091-150E
    7. Lye dosing pump, SERA-R4091-150E
    8. LKM automatic valves with top unit, LKM
    9. Samson steam control valve, Samson
    10. Temperature transmitter, Karnstrup
    11. Alfa Laval pump, LKM-10/163-ESS
    12. Alfa Laval pump, FM0/95
    13. CIP return line instrument A, temp/level/conductivity (TEACH)
    14. CIP return line instrument B, temp/level/conductivity (TEACH)
    15. Conductivity transmitters attached to CIP system
  11. Production Common Item
    1. Limatac water hose, production, 5 sets
  12. Plant Room Area
    1. Sebroe ref compressor, T5MC 116S
    2. Sebroe ref compressor, SMC118S
    3. Sebroe ref compressor, SMC108S
    4. Sebroe ref compressor, SMC115S
    5. Sebroe ref compressor, SMC106S
    6. Plate cooler, ice water section, M10-EWFDR
    7. Ice water tank (insulated), Botex
    8. Ice water pump (Grundfos), Grundfos
    9. Ice water pump (Grundfos), Grundfos
    10. Air compressor, Ingersoll-Rand, STRMH 45 AC
    11. Air compressor, Ingersoll-Rand, SSRMH 30 AC
    12. Air compressor, Atlas Copco, CA45
    13. Air dryer, TMS 55
    14. Air accumulator, 6123519914SE
    15. Process hot water feed pump, Grundfos
    16. Boiler, 1000 kg/h, Cochran
    17. Boiler feed water pump, Grundfos
    18. Boiler feed storage tank
    19. Sebroe unit evaporator, Retech
    20. SL900 conveyor plate, straight line
    21. Siemens programmer (laptop computer with S-5 software, PG720)
  13. Plant Common Items
    1. SS cable tray
    2. Production machine, related control cables
    3. Motor control center panel
    4. Ageing tank MC8 panel
    5. SS pipe and insulation
    6. Filling panel
    7. Refrigeration pipe line for Sebroe plant
    8. Cooling tower for Freemark compressor
    9. Cooling tower pump for Freemark
    10. Cooling tower for Sebroe
    11. Cooling tower pump for Sebroe
    12. Air and