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Softlife, SL-08FC, CNC Computerized Continuous Foam Manufacturing Line, 9-50kg/m3 Density, 12 Chemical Groups

Softlife, SL-08FC, CNC Computerized Continuous Foam Manufacturing Line, 9-50kg/m3 Density, 12 Chemical Groups

Description

  1. Overview
    1. Inventory number: E-4299
    2. Cnc computerized continuous foam manufacturing line used for continuous production of flexible polyurethane foam (maxfoam) with density range of 9 to 50 kg/m³.
    3. Capable of automatic cutting of foam into different sizes according to client requirements.
    4. Equipped with additional safe doors and viewing windows on two sides, plus additional passageway for viewing on two sides.
    5. Numerical control enables accurate and convenient rationing during the whole production process.
    6. Machine operation is easier and more stable.
  2. Automatic Formulation Function
    1. The computer automatically generates a formulation for reference and calculates the dosage of material when density and color are input.
    2. The computer automatically checks if the formulation is correct when material input is provided.
  3. Costing Function
    1. The computer automatically displays the input of chemical material and the output of foams in each foaming production.
  4. Printing Function
    1. All information including formulation, input of chemical material, and output of foams can be printed.
    2. Exact data can be used to strengthen management.
  5. Electronic Metering System
    1. Metering system uses advanced electronic metering pumps from the U.S.A. and monitoring equipment.
    2. Through the computer, it displays formulation dosage of 12 groups of chemical material and actual supply in figure or diagram.
    3. The metering system automatically adjusts with great precision when actual supply does not meet formulation requirements.
    4. This function is the base to produce good foam and reduce unnecessary wastage.
  6. High Speed Mixing System
    1. Uses two-step mixing with low pressure and high speed.
    2. Makes the foam’s air holes fine and smooth.
    3. Presets cycle cooling and automatic cleaning functions.
  7. Adjustable Oven System
    1. Width of two moving side walls can be adjusted for producing different width foam.
    2. Height of six-step raising platform can be adjusted for producing different density foam.
  8. Automatic Cutting System
    1. Computerized control.
    2. Can change cutting length at any time.
    3. Degree of accuracy: +/- 1 mm.
  9. Automatic Thermostat Apparatus (Optional, At Extra Charge)
    1. Maintains suitable temperature of chemical material to produce high quality foam.
  10. Main Technical Data
    1. Chemical material: ≤12 groups
    2. Foaming type: trough foaming or spray foaming
    3. Speed of mixing: ≤5000 rpm/min
    4. Length of oven: 12.5 m
    5. Raising platform: 6 steps, total 6.25 m
    6. Length of conveyor: 18 m
    7. Width of foam: 1.3 m to 2.25 m
    8. Height of foam: ≤1.25 m
    9. Speed of foaming: ≤8 m/rpm
    10. Max output: 250 kgs/min
    11. Total power: 70.85 kw
    12. Dimension: 38 m (l) x 4.5 m (w) x 4 m (h)
  11. Equipment List
    1. Standard main machine:
      1. 2 x 4 m working table: 1 set
      2. Shelf for mixing head: 1 set
      3. 6 steps of fall plate (6.25 m): 1 set
      4. Paper system: 3 sets
      5. Exhaust system: 4 sets
      6. Moving side wall (15 m x 1.25 m): 2 sets
      7. Bottom conveyor (18 m x 2.25 m): 1 set
      8. Main shelf 12.5 m x 3 m x 3.3 m: 1 set
      9. Side bridge: 2 sets
      10. Assembled side door: 2 sets (foaming width 1.3 to 2.25 m, adjustable)
    2. Block cutter: 1 set
    3. Transport system:
      1. Unloading table: 1 set
      2. Trolley: 4 sets
    4. Chemical storage system:
      1. 5 tons tdi tank (with cooling and stir), made by 6 mm stainless steel plate: 1 set
      2. 5 tons ppg tank (with cooling and stir), made by 6 mm steel plate: 2 sets
      3. 2 tons mc tank (with cooling), made by 6 mm stainless steel board: 1 set
      4. 1 ton caco3 mixing tank (with stir), made by 4 mm steel plate: 1 set
      5. 150 kgs small tank, 1.5 mm stainless steel board: 8 sets
    5. Feeding system:
      1. Viking pump (178 kgs/min) and motor for ppg1: 1 set
      2. Viking pump (104 kgs/min) and motor for ppg2: 1 set
      3. Viking pump (110 kgs/min) and motor for tdi: 1 set
      4. Viking pump (59 kgs/min) and motor for mc: 1 set
      5. Japanese pumps (11.5 kgs/min) and motor: 3 sets
      6. Japanese pumps (5.8 kgs/min) and motor: 2 sets
      7. Japanese pumps (3 kgs/min) and motor: 3 sets
      8. Fill pumps and motor: 2 sets
      9. Aluminum tube: 300 m
    6. Mixing system:
      1. 13 group main mixing head (output ≤250 kgs/min): 1 set
      2. Extra mixing head for silicon and air: 1 set
      3. Valve for small material: 9 sets
      4. 3 way valve for ppg1, ppg2 and tdi: 3 sets
      5. 22 kw/2800 rpm motor: 1 set
      6. Pressure scale and fitting for each chemical: 12 sets
    7. Foaming trough: 2 sets (different side). Remark: moving spray system is selective equipment; extra cost applies if needed.
    8. Auto electrical system:
      1. Electrical controlled bin (japanese electrical parts): 1 set
      2. Motor transducer (mitsubishi of japan): 18 sets
      3. Computer control panel (mitsubishi of japan): 1 set
      4. Electronic flow meter (for tdi, water and mc): 3 sets, and glass flow meter (gauger with transmission device)