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Ken Hermann, Automatic Pillow Sham Flanging Machine, Mitsubishi L21280 Sewing Head, Dual Ballscrew Drive

Description

  1. Overview
    1. Inventory number: E-4575
    2. Automatic pillow sham flanging machine
    3. Utilizes one operator to operate up to three machines
    4. Operator places the sham length-wise on a loading conveyor into an adjustable self-centering tray
    5. Loading conveyor holds the sham until it is indexed into the driven belt system
    6. Pocket in the sham can be opened toward the operator or the closed side can be toward the operator
    7. Operator pushes a single start button and the task is complete
    8. Operator is free to load up to two additional machines (total of three)
    9. If production equipment does not require multiple machines, the operator has enough time to invert a sham while a sham is being automatically flanged
    10. When the previous sham is fully sewn, the next sham, already loaded on the conveyor, indexes automatically into the correct sewing position as the previously sewn sham leaves
    11. Automatic centering of the sham: each sham is automatically measured and positioned in the center for flanging, accommodating length variations up to 1 ½ inches
    12. Completed sewn sham is automatically ejected into a stacker
    13. Once indexed into the sewing section, air cylinders move the belts outward, placing the sham under tension
    14. Programmed sewing is automatically completed, including back tacking and trimming
  2. Features
    1. Extruded aluminum undercarriage
    2. Drive system utilizes dual ballscrews using servo motors and amplifiers
    3. Sewing machine head is a Mitsubishi L21280 with a large capacity bobbin (M bobbin – 220 yards) to allow longer run times between bobbin changes
    4. Automated undercarriage trimmer
    5. Air lift foot that allows automatically loading the sham
    6. Switch selective hardware limits
    7. Passive thread break sensors
    8. Pentium computer with VGA monitor
    9. Pattern drawing dxf pattern files can be drawn with AutoCad or AutoSketch
    10. Custom developed software
    11. Emergency shut down button on operator panel
    12. Sewing motor on/off button on operator panel
    13. Manual thread break button on operator panel
    14. Start button on operator panel
    15. Computer selected speeds with user definable speed codes
    16. Job selective X and Y axis home offset adjustment
    17. Automatic thread break recovery at point of detected break with operator positioned restart override
  3. Benefits and Advantages
    1. Reduced labor
    2. Improved quality
    3. Ability to sew embellishments around flange area
    4. Ability to sew designs
    5. Computerized
    6. Reduced training time
    7. Reduced material handling
    8. Visual selection of job from computer screen
    9. Each pattern may be used with multiple job specifications, saving drawing and setup time
  4. Specifications
    1. Electrical: 220 volt AC
    2. Air: 90 psi at approximately 15 cfm
    3. Floor space: 60 in x 96 in
    4. Height: 60 in
    5. Shipping weight: 2,200 lbs
    6. Production speed: standard sham approximately 20 seconds (based on 7 stitch per inch) per sham; complete cycle time actual sewing time is approximately 15 seconds
    7. King sham approximately 25 seconds per sham
    8. Operator requirements: one (a single operator can simultaneously operate 3-4 systems)
  5. Optional Equipment
    1. Optional sham folder: receives sham automatically from pillow sham flanging machine and folds ½ in the width direction and ½ in the length direction, then feeds into a drop stacker that accumulates the shams
    2. Approximate stack height is 24 in
    3. Machine is unloaded by an operator
    4. Machine dimensions are 3 ft wide x 8 ft long
    5. Optional used sham machine (factory re-furbished) with same specifications as above