Company founded 1975 US-based machinery business experienced in worldwide sales.

+1 (864) 574-0404
Global website

Choose your language

Languages follow BCP 47. Flags and countries are representative context only.

Automatic translation Machine specifications, model codes, and reference numbers should always be confirmed in the original listing.
Menu
Call +1 (864) 574-0404 Email Us

Complete Needle Punch Felt Production Line, 1997, 1400 kg/h Capacity, 2x Needle Looms, 1300 strokes/min

Description

  1. Overview
    1. Inventory number: E-5131
    2. Complete needle punch felt production line for automotive end use
    3. Produces composite felt mats from a weight of 300 grams to 2,200 grams (+- 2 cm thick)
    4. Commissioned in March 1997
    5. Originally bought for producing one specific product: 50% flax with 50% polypropylene for automotive interior thermo-bonding applications
    6. Strong machines with extreme high dust extraction capacity
    7. Precise blending between two components with extra devices for intimate blending
    8. Complete integrated PLC control of the complete line
    9. Raw material fiber can be treated with a liquid spray (anti-fungus, anti-static, flame-retardant, etc.)
    10. Through the needle punching machines, additional backings can be fixed on both sides of the felt
    11. An edge trim recycles the cut edges directly on the line
    12. Felts can be delivered in pre-cut sheets on a full automatic cutting, packing and pressing line where measurements can vary from 50 cm to 200 cm by 50 cm to 130 cm
    13. Capacity of the line is 1,400 kg input/hour
    14. Needle looms have a stroke of 60 mm and a frequency of 1,300 strokes/min
    15. Line is a standard needle punch line (two needle punch looms, each one single board downstroke needling) and can be used for all types of needle punched felts of any kind of fibers (e.g., polypropylene, glass fiber, natural fibers, polyester, acrylic)
    16. Line is still in production and has about 10,000 hours production (+- 2 years in three shifts)
  2. Technical Data
    1. One complete felt line with two needle punch machines
  3. Feeding And Blending Section
    1. Two feeding lines for the perfect blending of at least two components
    2. Two long feeding belts with each a buffer of +- 1,000 kg
    3. Two Vandomele openers: hoppers conceived for very strong fibers as flax, kenaph, jute, etc., and serve for any fiber
    4. Two fine openers Temafa FOEY model 0205: capacity 1,000 kg per hour
    5. Two feeding towers Temafa type FSKZ
    6. Two progressive weighing belts for determining the perfect blending between two components: type Kukla
    7. Two spraying tunnels
    8. One long tunnel for cleaning the natural fiber from shives and a spraying unit for adding liquid treatments, such as anti-fungus, fire-retardant or others: type Vandomele
    9. One short tunnel with possibility of spraying liquid treatments: type Vandomele
    10. One spraying preparation lab unit
    11. Feeding to the blending rooms with transport belts (without air transport for avoiding filters and condensers)
    12. Two blending rooms: alternatively one is filled and one is emptied; TMB: 3 m width x 6 m long x 4.8 m high; horizontal filling and vertical emptying
    13. A unique metal elimination unit
    14. One pulling drum for refining the blending to the intimate fiber
    15. One feeding cheminee fed through a walking condenser; the feeder gives the material through an opening roller to a 4.6 meter wide hopper: type Rolando
    16. Cheminee feeder with auto regulating feeding: Rolando
  4. Carding And Needle Punching Section
    1. One area weight measuring + control system, Fehrer type E-PW
    2. Fehrer opener type Fehrer V21, 4.4 m width
    3. One random carding machine, type Fehrer K12 (also called airlay system): 4.4 m width
    4. One needle punching machine, type Fehrer NL 9/S: 4.4 m width
    5. One needle punching machine, type Fehrer NL 9/S: 4.4 m width
    6. One magnetic bar
    7. Two unwinding devices for adding backings to the felt
    8. One Mahlo feltweighing controller
    9. One compensator with capacity of 60 m
    10. One cutting device for edges and multiple rolls (in total 7 cutting units)
    11. One winder
    12. One belt for evacuating the rollers coming from the felt line
    13. Edge trimmer Laroche, 1 meter wide for recycling the edges directly on the line
  5. Automatic Cutting And Packing Line
    1. One complete automatic cutting line
    2. One complete unwinding, cutting, stacking, packing and pressing unit
    3. Four unwinders with edge correction device
    4. One belt punching machine size: 225 cm x 200 cm – hydraulic power of 150 tons
    5. One complete packing line consisting of: stacking unit in two directions with possibility to evacuate automatically punch wastes or bad pieces; automatic feeding of under and top pallet; automatic pressing, tying, evacuation
  6. Dust Extraction And Electrical
    1. Two filters of each 50,000 m³ air capacity especially conceived for natural fiber dust + all piping
    2. All piping for dust extraction
    3. All electrical panels, including PLCs, including all the electrical wiring as existing; all equipment synchronised through a central overall PLC control
    4. Installed power is +- 280 kW
    5. Voltage is 380 V
    6. Hz: 50